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Two Tiny Gas Turbines

Turbines are in the news this morning. bobtheimpossible writes to point out a BBC article on a Swiss turbine that runs at half a million RPM and generates 100 watts. It's the size of a matchbook. And af_robot alerts us to an even more diminuitive gas turbine on a chip, developed at MIT, that generates 10 watts — plenty for portable electronics — and should run 10 times as long as a battery of comparable weight and cost. A commercial version is 3 to 5 years away.

38 of 202 comments (clear)

  1. Still Mechanical Conversion to Energy by ackthpt · · Score: 4, Insightful

    It's still a mecanical conversion of a compounds to energy, with all the inefficiencies that go with it, including disposal of waste heat. Where's these fuel cells I keep hearing about?

    10 props for neat, anyway.

    also, can it do this?

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    1. Re:Still Mechanical Conversion to Energy by bogie · · Score: 4, Funny

      "Where's these fuel cells I keep hearing about?"

      Why "A commercial version is 3 to 5 years away" of course...

      --
      If you wanna get rich, you know that payback is a bitch
    2. Re:Still Mechanical Conversion to Energy by God'sDuck · · Score: 2
      "A commercial version is 3 to 5 years away"
      Remember: 3 years = 1 of work, 1 of stalling, 1 of resume writing. If you're especially good at stalling or especially bad at resume writing, estimate 5.
    3. Re:Still Mechanical Conversion to Energy by roseblood · · Score: 4, Funny

      Fuel cells are still very hot (at least in the reformation process).

      Not only the heat, but am I going to have to get my notebook smogged?


      Just don't let SONY make these. They will have a rootkit and burst into flames, even when turned off.

      --
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  2. Warning by Supersonic1425 · · Score: 2, Interesting

    Do not shake.

    1. Re:Warning by Anonymous Coward · · Score: 2, Informative

      You would have a hard time shaking it as the 500,000rpm turbine would act like a Gyroscope.
      I would worry about dust, sand, bugs and other small bits getting pass the air inet.

      http://en.wikipedia.org/wiki/Gyroscope

  3. gyroscope? by Burlap · · Score: 2, Interesting

    at half a million RPMs, what kind of damage would happen to this thing if it was put in, say, an MP3 player for a jogger?

    1. Re:gyroscope? by BoberFett · · Score: 4, Funny

      Imagine how tough it will be to bend over and tie your shoe with that thing on your hip. That could be a workout on it's own: The Gyroscopic Abdominzeratertron.

    2. Re:gyroscope? by necro81 · · Score: 4, Insightful

      Probably not very much. In the picture, you can see the rotor is about the size of a match and probably weighs less than a gram. This means that its moment of inertia isn't all that large (moment of inertia goes like radius squared, in this case, r is on the order of 10^-3 m). Even at 500,000 rpm, the amount of kinetic energy stored in the rotor probably isn't large enough to be a major concern. The relative bulk of the stator probably would be enough to contain it, should it catastrophically fail.

      The same is true of the gyroscopic motion - the reactive force is a function of the applied force and the angular momentum. If the moment of inertia of the rotor is very small, the reactant force is likewise small.

      Also keep in mind that this device has a designed power output of 100 W, which is at least one, if not two, orders of magnitude greater than what you'd need for an mp3 player.

  4. Dupe with no more info by ryanov · · Score: 4, Interesting

    Two postings now and the obvious question is still not answered... where the hell are you supposed to get the fuel for these things? How are they supposed to be refilled? Still nothing.

  5. Actuallly should be pretty tough by wsanders · · Score: 2, Interesting

    If the trend is anything like hard disk drives, the device should get tougher as the dimensions get smaller.

    I'd hate to see one of these things throw off a blade while it's powering your iPod on the subway, though.

    --
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  6. Power generation by harryk · · Score: 2, Interesting

    I think it's neat that it can output upto 100watts of energy, but at what Amperage and Volt? Could I use a couple of these things to say... act as a battery charger for an electric car?

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    1. Re:Power generation by Overzeetop · · Score: 5, Interesting

      At 95% efficiency (a dubious claim, imho, given that the cold sink temp is presumably room temp), it would be a good source for constant charging and potential peaking current. You'd need a good number, though, at roughly 8 to the horsepower.

      I think the future might be in portable power and backup devices - having a refillable, continuous 7-15kW power supply in a breadbox. With the right gear ratios, it could put out sinusoidal 60hz power for AC backup, though synchronizing the signals and preventing drift across the array would be a task in itself.

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      Is it just my observation, or are there way too many stupid people in the world?
    2. Re:Power generation by Lumpy · · Score: 2, Informative

      it generates 100 watts. 20 amps at 5 volts. 10 amps at 10 volts 1 amp at 100 volts or .1 amp at 1000 volts.

      Take ypur pick, you can generate from 0.001 volts at insane amps or millions of volts at nearly no amps.

      Watts are universal and translate to all voltages.. anyone with a very basic background in electricity or electronics knows this.

      --
      Do not look at laser with remaining good eye.
  7. Not the first portable gas devices! by MadRocketScientist · · Score: 3, Insightful

    Refillable butane lighters have been around for quite a while, I'd imagine this technology would have a similar refueling mechanism.

  8. Ear plugs? by jo42 · · Score: 3, Insightful

    Will these devices come with ear plugs or noise blocking head phones?

  9. Re:Inefficiencies? by Colin+Smith · · Score: 4, Informative

    Sorry, but bollocks it is. A gas turbine is a heat engine, the efficiency is determined by difference between the temperature at combustion and the exhaust gases. 50% would be excellent for a gas turbine.

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    Deleted
  10. Reversal of use by LParks · · Score: 3, Interesting

    So our portable energy used to come from batteries, and now its becoming gas-powered. And our large vehicle engines used to all be gas powered, and now it comes from batteries. Interesting reversal.

  11. 6000C combustion? by Overzeetop · · Score: 3, Informative

    That's what it would take for a carnot cycle to be 95% efficient (give or take) with a room temperature heat sink. Is it really burning this hot, or is the article full of shit? (or is my thermo just that rusty?)

    --
    Is it just my observation, or are there way too many stupid people in the world?
    1. Re:6000C combustion? by WARM3CH · · Score: 2, Insightful

      This is a gas turbine: flow of gas turns the rotor. The similar thing that is used in dams to generate electricity. It is not a machine that burns the gas so it is has nothing to do with carnot cycle.

    2. Re:6000C combustion? by John+Hasler · · Score: 3, Insightful

      A gas turbine is a heat engine and is limited by Carnot efficiency. However, the machine described as being 95% efficient in the BBC article is not a gas turbine. It's a generator.

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      Warning: this article may contain humor, sarcasm, parody, and perhaps even irony. Read at your own risk.
    3. Re:6000C combustion? by Overzeetop · · Score: 3, Informative

      That's true, but my (poor) memory seems to recall that no thermodynamic cycle can exceed the Carnot efficiency - it is the theoretical limit. A turbine does have a cycle, though I can't remember the name offhand - it's been almost two decades, and I don't do any thermo in my line of work. ...Okay, google is my friend. The answer is the Brayton cycle, and the effeciency appears to be 1-T1/T2, which is identical to the effiency of the Carnot cycle, presuming theoretical gasses and adiabatic conditions (neither of which exist in turbines). So the answer is still about 6000 Kelvin (not celcius, and extra , which is a good bit above the melting point of most materials. From Wikipaedia: The chemical element with the highest melting point is tungsten, at 3695 K (3422 C, 6192 F). The often-cited carbon does not melt at ambient pressure but sublimates at about 4000 K; a liquid phase only exists above pressures of 10 MPa and estimated 4300-4700 K. Tantalum hafnium carbide (Ta4HfC5) is a refractory compound with a very high melting point of 4488 K (4215 C, 7619 F) I'm banking that this isn't running at 6000K.

      --
      Is it just my observation, or are there way too many stupid people in the world?
  12. Re:Inefficiencies? by jandrese · · Score: 4, Informative
    What's 5% of 100 watts?
    Um, about 5 watts? That's pretty low heat dissipation all told. Exaust and mechanical stress are definatly a concern though, although with components that small at least the masses will be tiny, even if the RPM is exceedingly high. I wonder about the sound though, is it going to drive dogs insane everytime you turn on your Laptop?
    --

    I read the internet for the articles.
  13. None have run yet? by sidles · · Score: 2, Interesting

    It takes a lot of reading to realize that none of these sub-centimeter turbines has actually run yet. Perhaps the laws of combustion physics prevent this? There's a reason why candle flames are the size they are ... see Michael Faraday's classic lecture The Chemical History of a Candle.

  14. Material fatigue? by qwertphobia · · Score: 2, Interesting

    What happens after one of these has been used off and on for a few years and the materials start to fatigue? Have we all seen the videos of the CD-Roms spun on a Dremmel tool until they explode? Hint: convert 500k (or 1M) rpms into linear velocity at the outside radius of the turbine.

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  15. Re:Inefficiencies? by syphax · · Score: 2, Informative

    RTF Textbook Unless I'm missing something, this turbine is a heat engine, just like any other turbine. Heat engines' max. efficiency is 1 - T(cold)/T(hot), where T = absolute temperature (Kelvin or Rankine). At T(cold) is likely room temp (~300K), if this thing is 95% efficient, T(hot) must be around 6000K. That's... hot.

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  16. Would you buy one? by bmetz · · Score: 2, Interesting

    I honestly wonder who these are for. I wouldn't use a cell phone or a laptop with a gas turbine in them. The noise, the vibration, the fumes, the refill process; even in the most ideal circumstances I am too spoiled by 'good enough' battery technology.

    I'd like to see more work on battery technology and more pervasive conductive surfaces so every place I set my laptop and cell phone down helps charge it.

    --
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  17. Article close to pure crapola! by Ancient_Hacker · · Score: 4, Informative
    An efficiency of 95% ! ?

    The best large gas turbines do about 35%.

    And efficiency drops very quickly with size-- you see friction goes down as the square of the size, while power goes down as the cube. Somewhere between the size of a sausage and a hot dog, all the turbine power is going into overcoming friction.

    And the biz about 1 million RPM is pure hokum-- the worlds record is a bit below that, and that was with a tungsten alloy rotor in a vacuum chamber.

    Methinks some press agent was drinking while on duty.

    1. Re:Article close to pure crapola! by Big_Breaker · · Score: 2, Interesting

      Efficiency is often quoted as a % of Carnot efficiency, which is the efficiency limit for a pure heat engine and it's around 35%-40% depending on temperature. I think turbines are subject to a lower limit which happens to be around 90-95% below Carnot.

      Anyway - who cares? Efficiency in small devices is MEANINGLESS. What matters is power and energy density by volume and weight. This has both in spades.

      Batteries are incredibly efficient, but you need to generate the power to charge them somehow. They also (generally) have very poor power and energy density by weight and volume. Supercaps are great with power density and some press releases claim enormous increases in energy density but we haven't seen it yet.

      These turbines are shrunken versions of proven technology. It seems very credible and promising. At small sizes and high RPM things like air bearings work BETTER. And those RPM records are for large rotating masses. These are tiny and easy to hold together. Translate 500k RPM into a linear m/s measure for a cm diameter turbine and you'll understand better. The edge doesn't even break the sound barrier (though it does approach it).

    2. Re:Article close to pure crapola! by John+Hasler · · Score: 2, Informative

      > Methinks some press agent was drinking while on duty.

      Methinks some slashdotters have reading comprehension problems. The BBC article which mentions 95% is about a Swiss generator, not a turbine. 95% is quite reasonable for a small generator. The article only mentions turbines in passing, noting that one could be used to drive the generator.

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      Warning: this article may contain humor, sarcasm, parody, and perhaps even irony. Read at your own risk.
  18. This is a DARPA spinoff by Animats · · Score: 2, Informative

    DARPA has been funding this kind of thing for years. Small turbines have resulted. DARPA was originally trying to develop bird-sized unmanned aerial vehicles. That R&D program produced some flyable devices, but they didn't have the low cost and 2-hour endurance DARPA wanted.

    DARPA-funded work at MIT resulted in some microturbine parts back in 1997. Progress has been slower than expected, but it's happening.

    The microgenerator thing was intended as a military application. The idea is to have something small, maybe even wearable, a soldier can use to recharge all the battery-operated gear. Battery recharging in the field, where power outlets are rare, is getting to be a huge hassle in the US military. Current technology is to put power outlets on everything with wheels and an engine, but that creates its own headaches.

  19. Not for laptops by Shotgun · · Score: 2, Funny

    New battery? Must be for laptops!!

    'Cmon? Does everything have to be "a new way to power your laptop"? First, who the hell wants a 500,000 RPM anything sitting in their lap? The high squeal resonant frequencies will be hell once it is about two weeks old. I'll pass, and I'll ask the stewardess to shut down the guy trying to use one next to me. Second, what happens when the enterprize standardizes on this thing, and you have a cubicle farm of laptops spew CO2 (and a small component of CO) into the closed office atmosphere. I'll pass, and I'll use the Worker's Compensation claim to its max if I survive the asphixiation.

    The guy says that he was surprised that designing the combustion chamber turned out to be easy, but the bearings were hard. He expected it to be the other way around. Well, no shit, Sherlock? Stationary components are easy and moving parts are hard. That applies to all mechanical systems. Duh? Someone else justified the high RPM in a previous post, noting how small the rotor will be. The gyroscopic forces trying to pull the laptop from your hands when the taxi rounds the corner will indeed be small, but the forces on the rotor bearings in relation to their size will be huge. The laptop may not rip from your hands, but it will get quiet (which the taxi driver will appreciate).

    How about putting one of these in a container the size of a breadbox, and mounting it above a septic tank in a small village or country farm. Have it charge a battery as it feeds off the methane produced?

    --
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  20. Re:Uncontained turbine failure = bad Ju Ju by dschuetz · · Score: 2, Interesting

    Ever seen the results of an uncontained turbine failure on a jet engine?

    Have you ever seen the results of a *contained* failure? A while back, as the Boeing 777 was just coming into commercial use, PBS ran a long special (or maybe a series of episodes, I forget) about the plane. They showed how they wrapped the engine in some kind of special kevlar blanket, then tested it by shooting something into a fully spun-up engine.

    The outsides of the engine (the whole chamber) sort of bulged out maybe 6-12", then compressed back down to normal size. And that was it. It looked like something out of a cartoon, where (say) Bugs Bunny might swallow a lit stick of dynamite, then his stomach would bulge suddenly as it exploded, then he'd burp out a small puff smoke and be done with it. Really very cool, actually.

    Anyway, I'd expect they could do something similar with this, too. Plus, even though it's spinning faster, the mass of the spinning parts is probably pretty infinitessimal, so even a total catastrophic failure at 1 million RPM might not be cause for concern. (as compared to the mass of the fan blades in a massive jet engine).

  21. Does it twist your arm? by cohomology · · Score: 2, Interesting

    The rotor of the Swiss turbine must be pretty beefy. How much angular momentum does it have at 500,000 RPM? If you've ever played with a large gyroscope, or twirled a bicycle wheel while holding onto its axle, you can see the problem. If you try to change the direction of its angular momentum vector, the thing will twist around an axis perpendicular to both its angular momentum vector, and the direction of the torque you apply. If this thing is in a laptop, spinning around an axis parallel to the floor, and you walk around a corner, the laptop could flip in a very surprising way.

    --
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  22. house droid power? by wonkknows · · Score: 2, Interesting

    I would love to see something like this on a small cleaning droid like the iRobot if the C02 output was minimal.

    http://store.irobot.com/product/index.jsp?productI d=2475131

  23. But can I fly with it? by Refried+Beans · · Score: 2, Insightful

    It would be pretty cool to run a laptop for hours on a gas engine, but will I be allowed to take it with me when I fly? I can't imagine that TSA is going to allow me a small quantity of flamible liquid so I can run my laptop on the plane. What about the emissions in a closed environment?

  24. Re:Uncontained turbine failure = bad Ju Ju by budgenator · · Score: 2, Informative

    well i've got a 150K RPM turbine in my hand right now, from a dental High-speed handpiece, I'd feels about half the weight of a nickel so that 2.5 grams, and I'd estimate 3/4 the weight is bearings and shell so the rotating portion would be about 0.75 grams for the actual turbine, the shaft and the 1 mm press to release chuck.

    --
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  25. 6000C past temp limit of combustion gases by Latent+Heat · · Score: 2, Interesting
    The National Aerospaceplane (NASP) was supposed to burn hydrogen in a "scramjet" to propel and airplane-like vehicle to Mach 20 and into orbit. The funding got pulled on it, and there was some speculation that it was cover for "black" programs.

    Anyway, the scramjet is the ultimate exercize in drinking from the firehose. A normal turbo or ram jet engine has a diffuser to slow the incoming airstream to some managable subsonic value, burn fuel, and drive the turbines. Trouble is that if you are going fast enough, the diffuser gives you so much compression and inlet temperature that nothing burns -- if you go much above the flame temperature of your fuel, your combustion gases (mainly water vapor for the hydrogen-powered NASP) disassociate back into hydrogen and oxygen.

    The trick to the scramjet is to only slow the incoming airstream a little bit, somehow burn fuel in a supersonic airstream, and expand the burnt gases to get more thrust than the drag created by this arrangement.

    I am not a physical chemist, but I would bet that 6000 C is past the disassociation temperature of combustion of whatever fuel and air, and you are not going to operate a gas turbine at 6000 C inlet temperature regardless of what miracle materials.

    Furthermore, efficient use of a 6000 C turbine inlet temperature requires very high pressure ratios -- doubt you get that in miniature.

    100 watts of output power sounds goofy -- that is of the same range of my gas engine weedwacker that generates a lot of heat and burns through a good amount of fuel.