Slashdot Mirror


Boeing Working on Fuel Cell Aircraft

"Boeing is working with development partners on a fuel cell-based small aircraft. It seems like a logical use of the technology. Now if they can come up with a quiet, personal-sized VTOL craft a la Paul Moller's Skycar (which is anything but quiet), we'll really have something." From the article "A Boeing research director was quoted as saying, "While Boeing does not envision that fuel cells will provide primary power for future commercial passenger airplanes, demonstrations like this help pave the way for potentially using this technology in small manned and unmanned air vehicles."

35 of 163 comments (clear)

  1. Better hurry up... by kmac06 · · Score: 3, Funny

    I want my flying car by 2015.

    1. Re:Better hurry up... by $RANDOMLUSER · · Score: 2, Funny

      I realized that Popular Science had been lying to me about flying cars when the diesel powered typewriter they predicted never materialized.

      --
      No folly is more costly than the folly of intolerant idealism. - Winston Churchill
    2. Re:Better hurry up... by GFree · · Score: 4, Funny

      I'm sure in 2015 plutonium is available at every corner drugstore, but in 2007 it's a little hard to come by.

  2. Skycar by Anonymous Coward · · Score: 5, Funny

    The Skycar is vaporware. It has been for the last 30 years. Please don't use the Skycar as a benchmark for anything but hype and failure.

    1. Re:Skycar by QuantumG · · Score: 2, Insightful

      No, what's needed is vertical take off and landing vehicles for that price which don't make insane amounts of noise or vent extremely hot gases in a way that is dangerous to third parties. Without that, you can't replace a car with a plane, assuming that's what you want.. I know it's what I want.

      --
      How we know is more important than what we know.
    2. Re:Skycar by YrWrstNtmr · · Score: 2, Insightful

      No, what's needed is vertical take off and landing vehicles for that price which don't make insane amounts of noise or vent extremely hot gases in a way that is dangerous to third parties.

      And to do that we just need to suspend the laws of physics. Unless you know of another way of lifting 2,000 lbs straight up in the air.

    3. Re:Skycar by onescomplement · · Score: 2, Insightful
      If I were their director of marketing:

      "The Skycar remains perfectly positioned for the expected invention of antigravity."

    4. Re:Skycar by BVis · · Score: 2, Informative

      Not to take the wind out of your sails (your point is well taken) but most "serious" health professionals regard BMI with about as much respect as phrenology; it's pretty meaningless. 6'1" and 250 isn't unrealistic IF your body composition is sane. (Body composition is the percentage of fatty tissue versus lean mass in a human body, and is a far better indicator of a healthy weight.) If he's 6'1" 250# and has a body fat percentage under 10% (3% is bare bones(pardon the pun) essential for males, 15% is essential in females) then he's at a completely healthy weight for his height. If he's 6'1" 250# and his body fat is 30%, then that's a whole different story, and is at risk for obesity-related health problems.

      Like so many other things in the health and fitness industry, nobody wants to look for the shades of gray or give people answers that they don't want to hear. For example: To lose fat weight, you must eat less (fewer calories) and exercise more. That's it. No fancy diets, no Atkins bullshit, no seaweed wraps, vibrating belts or other crap. BMI is a classic example of that. It's a number that is easily compared to an arbitrary scale, with math that isn't hard enough to make Joe Sixpack's eyes glaze over. The effort involved in body composition testing (Dunk tank best, caliper measure less so but more convenient, circumference measurement about the same, body conductivity most convenient but least accurate) is too great for most people to even consider unless they're forced.

      There's more to measuring appropriate weight than height vs. weight. But like so many other things, nobody wants to hear that. And there's no money in telling people what they don't want to hear, so you'll never hear the fitness media conglomerate talk about it.

      (I have a degree in exercise science, but work in tech because I refuse to work in an industry that I've found to be based on scams and diet pills.)

      --
      Never underestimate the power of stupid people in large groups.
  3. Reliability? by mcrbids · · Score: 4, Interesting

    One of the biggest problems with smaller aircraft is reliability. Simply put, piston engines are not as reliable as jet engines. They must be rebuilt every 2,000 hours of flight under the best circumstances. And, with smaller planes at slower speeds, jets just don't make sense.

    Turboprop engines are a good middle ground for mid-sized planes starting at the 12-seat size or so, but are very expensive for the smallest aircraft. (2 and 4 seaters)

    Electric motors, other the other hand, can be incredibly reliable. If designed for it, they have just a single moving part, and can run continuously, 24x7x365 for many years without issues. This kind of reliability in a small plane would be just incredible!

    --
    I have no problem with your religion until you decide it's reason to deprive others of the truth.
    1. Re:Reliability? by CustomDesigned · · Score: 2, Informative
      The Moller Skycar uses rotary (Wankel) engines. One main moving part (rotor) each. It uses 8 of them, 2 in each of 4 rotating pods. It can lose at least 3 engines and still maintain stable flight (after that it depends on which you lose). There is also a parachute for the entire vehicle as a last resort.

      The Wankel engines are much smaller and lighter for the same horsepower than piston engines. Their drawback for automobiles is similar to turbines - they don't like low RPMS (the rotor seals leak at low RPMS causing wasted fuel, seal wear, and pollution). This is not a drawback for aviation.

      Of course, this design requires fly by wire computer control for everything, and you don't want your computer to fail (although the parachute could be manually deployed).

    2. Re:Reliability? by ppanon · · Score: 3, Interesting

      can we build a battery pack good enough for 790 mile range, with NO loss of power over that range, that weighs 250lbs?

      No, but that may be why they're looking at fuel cells which have different performance characteristics than battery packs.

      My guess is that they really want to use it for military/police UAVs where getting rid of the noise from a combustion engine will seriously improve stealth operation modes. Smaller surveillance-oriented versions could perhaps be dropped from a mother ship and have smaller range requirements than you indicate.

      --
      Laissez lire, et laissez danser; ces deux amusements ne feront jamais de mal au monde. - Voltaire
  4. Re:More kinetic energy is bad by retro128 · · Score: 2, Interesting

    That's way too much kinetic energy in the hands of John Q. Public.

    I believe that's what they said about the automobile 100 years ago.

    --
    -R
  5. Bah. by rackhamh · · Score: 5, Funny

    Their heads are in the clouds on this one. This project will never fly. I bet it stalls and they never get it off the ground. It simply flies in the face of reason. That said, the sky's the limit when it comes to technological fantasy.

  6. Re:More kinetic energy is bad by Loke+the+Dog · · Score: 4, Insightful

    And automobile accidents is actually a big deal today, so I guess they were right too.

  7. Ultralights by MobyDisk · · Score: 3, Interesting

    I know nothing about engines, so can someone answer some basic questions for me? Wouldn't a fuel-cell engine be essentially an electric engine? Would it be quieter than a gasoline engine? More reliable? Would there be any odor? If so, they would be ideal for ultralights:

    I am a hang glider pilot, and I would love to have a small engine for it. There are several manufacturers who make small engines for them, they are loud, stinky, gasoline engines. Most of them only hold 1-2 gallons of fuel, which is plenty for this type of flight. Wouldn't a fuel-cell engine do the trick?

    1. Re:Ultralights by myrdos2 · · Score: 2, Insightful

      Wouldn't a fuel-cell engine be essentially an electric engine?

      -Yes, the fuel cell takes in hyrodgen and outputs electricity, which runs an electric motor.

      Would it be quieter than a gasoline engine? More reliable?

      Yes, and yes. Electric engines are virtually silent, and have far less moving parts than internal combustion engines.

      Would there be any odor?

      No, the only output from a fuel cell is water vapour.

      If so, they would be ideal for ultralights:

      Maybe! Your main problem here is fuel density. On the one hand, electric engines are around 95% efficient, compared to gasoline engines which are around 35% efficient. On the other hand, hydrogen isn't very dense - a liquid hydrogen tank requires roughly three times the volume of a gasoline tank with similar energy. (It also needs to be very well insulated) And by eyeballing the picture, it looks like they're using a compressed tank, not liquid. Probably one of those new 10,000 psi tanks, this being Boeing. Even at that pressure, the energy density's going to be a lot less than liquid hydrogen.

      I note that they don't mention the range or price, which are going to be very small and very large, respectively. A fuel cell alone can set you back 30,000$ US. The cheapest I've seen for a complete system that can power a car is $60,000 US.

  8. It's not the engines which are noisy by M0b1u5 · · Score: 5, Insightful

    It's not the engines which are noisy on Moller's ultra-dangerous thing (I refuse to dignify it with the title "car" or "aircraft" as it is neither) it's the fans/propellers which make all the noise. You simply can't move lots of air without making a hell of a racket.

    See: Overclocked PCs, Helicopters, Jet Engine, extractor fan, air conditioner, Vacuum cleaner...

    It wouldn't matter if Moller's thing had fuel cells - it would just as noisy.

    --
    How many escape pods are there? "NONE,SIR!" You counted them? "TWICE, SIR!"
    1. Re:It's not the engines which are noisy by M0b1u5 · · Score: 3, Insightful

      Acoustic optimisation can onyl get you so far. In other words, you reduce fans/propellors from "an ear damaging roar" to simply "extremely fucking loud". There's only so much you can do to quieten fans;

      You can get cute and use TMD (Tip Magnetic Drive) fan blades, which have no ends (its thought that tip vortex at the end of fan blades is responsible for much of the noise associated with fans and blades) and you could spend millions designing the most efficient blades possible.

      Hell, you could even bet that in a few years the next generation of memetic polyalloys (T1000 et al) or "memory metals" will even allow the actual blades to change shape depending on their rotational speed, thus reducing noise still further.

      But the fact remains, on a 2000 KG car, you need at least 2000 KG of vertical thrust to keep it in the air, and 2000 KG of thrust is a LOT. Are you seriously suggesting that fan blades can be made as quiet as say - a 5-litre V8 car at 6000 rpms? No way. Not gonna happen. Not ever.

      Unless some way can be made to shift large amounts of air, efficiently, with no blades at all, then the Moller thing will never be anything more than a fucking dangerous, extremely noisy experimental demonstrator.

      I'm still hanging out for effective anti-gravity. After all, it's such a weak force, that 2 AA batteries should be powerful enough to keep your car airborn for a year or so. Then all you need is some way to move it about, and you only need one engine for that - so it'd be much quieter.

      --
      How many escape pods are there? "NONE,SIR!" You counted them? "TWICE, SIR!"
    2. Re:It's not the engines which are noisy by uradu · · Score: 2, Insightful

      Actually, it's not the movement of air as much as you think. With all the "noisy air mover" examples you listed, the majority of the noise comes from the bearings in the electric motors and whatever they drive. Disconnect the belt in your vacuum and see if it gets much quieter--it most likely won't. Check out noisy power tools such as table saws and routers, it's almost always the bearings making all the racket. With PCs you can really notice that when the bearings in a fan go bad--the low noise that was always there at a muffled level suddenly gets loud and shrieking. =

  9. ha ha by Quadraginta · · Score: 3, Informative

    Are the power to weight ratios comparable to current internal combustion engines?

    You probably mean the external combustion engine, also known as the jet engine. Only small airplanes use pistons and such. And the answer is: of course not. This is yet another PR stunt aimed at the Gasoline Is Eeeeeeevil ninnies of the world who failed freshman chemistry.

    If not, what about fuel cell powered dirigibles?

    I don't think the problem with dirigibles is how to power them. I think the problem is that there's just about zero demand for a transport service that's about as slow as a ship or train but neither as efficient nor as reliable.

    A big cargo ship carrying 70,000 tons of cargo can cruise at 15 knots with its 50,000 HP engines running at 80%. The EPA helpfully estimates big marine engine fuel consumption as about 250 grams per kilowatt-hour, which lets you work out that a cargo ship consumes about 4 grams of fuel per ton of cargo per kilometer traveled.

    Four locomotives pulling a hundred-car freight train at 60-80 MPH, with each car carrying 100 tons of cargo, will burn about 7.5 gallons each per mile. That works out to 7 grams of fuel per ton of cargo per kilometer traveled.

    There's no way any vehicle that flies can ever come close to that kind of fuel efficiency. So who would want cargo delivery that's just as slow, but much more expensive?

    1. Re:ha ha by ChrisMaple · · Score: 2, Informative
      Sailing ships make two-way journeys, even in the face of constant prevailing winds, because they can tack. They can tack because they get "traction" in the water and with angled sails can get a thrust vector partially into the wind. This is not the case with airships, where the choices are some combination of
      • use fuel
      • wait for the wind direction to change
      • follow prevailing winds completely around the globe.
      --
      Contribute to civilization: ari.aynrand.org/donate
  10. Re:More kinetic energy is bad by dsanfte · · Score: 2, Informative

    That 2000lb aircraft is going to have two or three times the horizontal velocity of that truck, and an additional vertical velocity component when it impacts the ground.

    Given the relation p = m v, you do the math on that, and couple it with the fact that no non-military building I know of is built to withstand impacts from above. Anyone in a home or apartment that's hit by a falling, fast-moving aircraft is dead meat.

    --
    occultae nullus est respectus musicae - originally a Greek proverb
  11. giant rubber bands by Quadraginta · · Score: 3, Interesting

    ...or some kind of powered trampoline.

    This isn't totally humorous, incidentally. Think of aircraft carriers. You can achieve very short take-off distances without putting the giant (noisy) vertical-flight machinery on your aircraft -- because you can just leave it on the ground behind you. But you must then accept the fact that you can only launch in certain places.

    Still, I'd bet there's a market for a cheap skycar that can only launch at certain public facilities but can land nearly anywhere.

    1. Re:giant rubber bands by Calinous · · Score: 3, Funny

      Ships and submarines have launching facilities for cruise missiles. They miss landing facilities for them, however.

  12. time to educate the masses again... by Quadraginta · · Score: 4, Funny

    Go here and look at the nice picture on the right-hand side. Notice that the combustion takes place in the exhaust stream, heading out of the engine. Not inside a cylinder.

    Sounds like someone failed basic understanding-of-how-things-work class.

    Oh I agree, definitely.

    1. Re:time to educate the masses again... by Captain+Nitpick · · Score: 3, Informative

      Go here and look at the nice picture on the right-hand side. Notice that the combustion takes place in the exhaust stream, heading out of the engine. Not inside a cylinder.

      Sounds like someone failed basic understanding-of-how-things-work class.

      Oh I agree, definitely.

      Somebody failed looking at pictures class. The combustion chamber in a jet engine is quite definitely in the middle of the engine. Combustion takes place inside the engine, between the compressor and the turbine.

      Not all ICEs have pistons, nor are all piston engines ICEs.

      --
      But then again, I could be wrong.
    2. Re:time to educate the masses again... by AikonMGB · · Score: 2, Informative

      Your analogy is faulty; if you indeed look at "the nice picture" in the article you linked, you'll notice that the combustion actually takes place in the combustion chamber, between the compressor and turbine stages; the exhaust stream is produced as a result of this combustion. Furthermore, the article you linked to was for a turbojet engine, which is nothing but a sub-class of the jet engine.

      A jet engine does not specify that the energy source must be an internal combustion engine; it only specifies that thrust is generated in one direction by expelling a fluid (usually air/exhaust or water) in the opposite direction. Having said that, most common jet engines do use internal combustion. It is simply a matter of type.

      A common example of a jet engine that uses a reciprocating internal combustion engine (typically two- or four-stroke) for power can be found in Sea-Doos, where a standard reciprocating internal combustion engine (like you would find in most automobiles) is used to drive an impeller that expels a jet of high-pressure water rearward of the craft, propelling the craft forward.

      A common example of a jet engine that uses a continuous flow internal combustion engine is a turbojet engine, commonly found on military aircraft, or turbofan engine, commonly found on commercial passenger aircraft. Both turbojet and turbofan engines share a similar design in that the incoming air is pressurized using a compressor, mixed with fuel and combusted in the combustion chamber, and then expelled rearward of the craft for thrust. In this exhaust stream you will find a gas turbine that is used to power the compressor. In the case of turbofan engines, this gas turbine will also power a large fan located at the engine intake, which is where the majority of the thrust in a standard commercial jet-engine comes from.

      The important thing to note is that reciprocating and continuous flow engines are both types of internal combustion engines; the public is just used to thinking of the ICE as a two- or four-stroke cycle system using pistons and a crankshaft, which is just not true. The combustion chamber in a turbojet or turbofan (or turboprop, now that I think about it) engine is still a confined-space combustion chamber used to burn air mixed with fuel at high pressures.

      While I'm sure that looking at pretty pictures helps grade-schoolers learn "the way of things", typically it is considered good practice to read up on a subject before putting someone else down about not understanding it.

      And in case you were wondering, I am a 4th year Aerospace Engineering student at the University of Toronto. While I don't claim to know everything there is to know in the world of combustion engines, I have had a fair amount of exposure both from private study and from experts and researchers in the field.

      Aikon-

      p.s. No, Wikipedia is not a reference I would ever cite in a research paper, though in this area its information is pretty good. I link to it only because it offers a great overall explanation of the processes involved. If you are sufficiently interested I suspect you will be able to get your hands on some real study material that goes into much more detail.

  13. Electric Aircraft by Sloppy · · Score: 2, Interesting

    Huh. Haven't heard of that before. That's pretty unusual, no?

    --
    As copyright owner of this comment, I authorize everyone to defeat any technological measure which limits access to it.
    1. Re:Electric Aircraft by mjwx · · Score: 2, Interesting
      --
      Calling someone a "hater" only means you can not rationally rebut their argument.
  14. Re:More kinetic energy is bad by mgv · · Score: 2, Insightful

    And automobile accidents is actually a big deal today, so I guess they were right too.

    Considering that 3000 people die per day from car accidents around the world, what we have is a disaster of the proportion of september 11, done daily.

    Generally speaking, most countries seek to blame the individual driver. Most airlines seek to fix the system. And when you look at what they have had to do to make planes safe, its pretty clear that few of us really have a right to lift a few tons of metal into the air over any place that people are.

    The real question that society needs to ask is how much it can justify letting so many people drive cars right now.

    Just some food for thought. Wont really matter too much anyway, the oil will probably get too expensive before many people can afford this sort of technology. We will need what is left to fly the efficient, big planes.

    And no, I would be bitterly opposed to people having flying cars, even if the technology made it possible.

    My 2c

    Michael

    --
    There is no cryptographic solution to the problem where the intended receiver and the attacker are the same entity.
  15. Re:Use a compressor by Miseph · · Score: 2, Informative

    You mean hydrogen... helium is incredibly stable and does not combust at any temperature we would consider to be "normal" outside of a dying star.

    --
    Try not to take me more seriously than I take myself.
  16. Another Lightning Rod..... by IHC+Navistar · · Score: 2, Funny

    Soon, the complete idiots who build their homes next to airports and then complain about all the noise will have another thing to whine about.

    --
    Knowing Google's lust for data collection, the Soviet Union is still alive and well inside the psyche of Sergey Brin....
  17. Re:Unmanned, most likely by jdray · · Score: 2, Interesting

    I guess weight is the major obstacle at the moment.

    It is. Current (pardon the pun) PEM fuel cell technology typically uses platinum, AFAIK. Stacks are heavy. The Ballard Mark 1030 provides about 78 Watts per liter of unit volume and 66 Watts per kilogram. The Ballard Mark 902, which is used in several fuel cell cars and buses, is much more powerful at 1133 Watts per liter of unit volume and 885 Watts per kilogram, but it's heavy (96 kilos, over 211 pounds). Note that neither of these devices weights include the power conditioning and management systems, fuel handling, etc. The entire integrated stack is much heavier when you're considering a "hydrogen in, electricity out" system. Furthermore, if you're not supplying fuel from a bottle of anhydrous hydrogen (a strange phrase if I've ever heard one), you've got a fuel reformer to take into account, which is one more package of weight and one more power draw on the system.

    Having said all that, I think this is a great idea and hope it succeeds. From what I know (or think I know), so-called "ultracapacitors" are much lighter and more responsive than Lithium Ion batteries, and other slow-and-steady power generation systems, such as zinc-air batteries, might be able to back them up with better success.

    --
    The Spoon
    Updated 6/28/2011
  18. Energy density is getting there. by Animats · · Score: 2, Interesting

    Battery energy density is finally getting good enough for this sort of thing. Electric cars with real performance are at last possible, although the trunk full of laptop batteries still costs too much.

    For aircraft, the price point is higher, so this could work. There are lots of little electric-powered unmanned aircraft around, from toys to small military recon units. An outfit called Aviation Tomorrow was making noise about an electric-powered kitplane back in 2002-2005. They got to the point where they'd announced the first flight test in 2005, then disappeared. What seems to have gone wrong is that they originally planned a battery powered plane, which would have worked, then switched to hydrogen and Ballard fuel cells, which didn't.

    The embarrassing fact about the fuel cell industry is that almost nobody is shipping a usable product. It's still all prototypes. Five years ago, Ballard was about to launch a commercial product with Coleman, but they couldn't make it work well, and Coleman backed out. APC supposedly sells a fuel cell product for server backup power, but it doesn't really seem to be installed in any quantity. (For one thing, it requires chilled water for cooling, which is a real problem if you need power to chill the water.)

  19. Re:Flying Cars. No thanks. by Manhigh · · Score: 2, Funny

    Flying Cars + GPS + central redundant navigation systems

    We'll have flying cars. People just wont be allowed to control them themselves, except for maybe an emergency landing mode.

    As a bonus, we could call the central control system 'Skynet'

    --
    "Open the pod by doors, Hal" > "I'm afraid I can't do that, Dave" sudo "Open the pod bay doors, Hal" > alright