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Oil Soaked Servers Coming Soon

grease_boy writes "A UK company will start selling server racks submerged in oil baths within a year. Very-PC is working on prototypes and says that because oil transfers heat more efficiently, power usage can be cut by fifty percent."

57 of 321 comments (clear)

  1. Heh by peterprior · · Score: 4, Funny

    Bring a whole new meaning to Oil in a rack...... geddit..

    *grabs coat*

    1. Re:Heh by nacturation · · Score: 3, Funny

      Does this oiled up rack run on 36 double D batteries?

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    2. Re:Heh by hobo+sapiens · · Score: 2, Funny

      Ah, the Oily Boid gets the Woim!

      Hot cha cha cha cha

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      blah blah blah
    3. Re:Heh by thoughtlover · · Score: 5, Funny

      Awww... I thought you were going to point us to a clip of C3PO being lowered into his oil bath. That's almost like a server soaked in oil, yeah?

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    4. Re:Heh by pilgrim23 · · Score: 2

      Actually, fluid cooling of circuits has been around quite a while. Oil is a silly choice though. The Cray II had cooling stacks that pumped a liquid coolant through the machine core. Looked kinda futuristic and cool too: http://www.spikynorman.dsl.pipex.com/CrayWWWStuff/ Criscan/Cray2cascade.jpg

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    5. Re:Heh by hobo+sapiens · · Score: 3, Informative

      thanks for the backup. Some people...sheesh

      It was Curly, actually. In one Three Stooges short, Curly was covered in oil (from an oil well he just discovered, you pervs), and Moe said something like "Whatcha doin, knucklehead?" To which Curly says "You know what they say! The oily boid gets the woim! nyuk nyuk nyuk"

      The Hot cha cha cha was Jimmy Durante, and I just added that in for kicks.

      The funny part is that this post will get modded informative. If there are any other jokes that need in-depth explanations, I'd be happy to serve.

      --
      blah blah blah
    6. Re:Heh by cayenne8 · · Score: 4, Funny
      But, aren't we trying to wean ourselves off dependence on foreign oil??

      Why not start off right, and soak these in biodiesel or ethanol?

      :-)

      --
      Light travels faster than sound. This is why some people appear bright until you hear them speak.........
  2. Interesting by LordPhantom · · Score: 5, Funny

    That sounds like a step forward. At least, until you consider that anyone working on them would get coated in oil... and frankly, server admins coated in oil are really something nobody wants to see.

    1. Re:Interesting by SNR+monkey · · Score: 4, Funny

      There really needs to be a "-1 Disgusting" mod for posts like yours. It made me laugh initially, but then I shuddered when the mental image hit. I'm going to try not to think about that for the rest of the day. Or any other day for that matter.

    2. Re:Interesting by jd · · Score: 3, Interesting

      Slashdot ran a story on total-immersion computing using an oil bath, oh, four or five years ago now. He was using mineral oil. This is not to say it's a bad idea - on the contrary, it's rather overdue on the technology front. However, it does take about this amount of time to go from hobbyist to early market, so maybe this story should have been expected some time this year or next.

      --
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    3. Re:Interesting by Hoi+Polloi · · Score: 2, Funny

      I don't look forward to taking my PC to Jiffy-Lube for my 500 cpu-hour oil change.

      We also need to break the dependency on foreign PC oil sources. I'm switching to bio-diesel PCs. Ummmm, my PC smells like french fries.

      --
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  3. Liquid cooled computers, are so last millenium! by 140Mandak262Jamuna · · Score: 2
    --
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  4. Hurrah! by Rob+T+Firefly · · Score: 2, Insightful

    This is fantastic! I can't see a single downside to increasing the demand for machine oil in this modern world, nosirree..

    1. Re:Hurrah! by Odiumjunkie · · Score: 4, Interesting

      Exactly, the website and business proposal seem very amateurish. They actually tried using motor oil before realising that by some strange, arcane and entirely unpredictable process it correded PCBs? Am I being too presumptive in assuming that these people know very, very little about electronics?

      Why on earth they didn't at least think to use highly-refined mineral oil like transformer oil is beyond me. I mean, filling a server with motor oil? Are you kidding me?

      Someone saw the Tom's Hardware cooking-oil-cooled-PC experiment that was published a while back, and saw an opportunity to make some money. They didn't realise that Tom's Hardware used oil because it was headline-grabbing, cheap, easy to purchase and --oh yeah-- wasn't being used to cool a server that had to be stable and reliable. That doesn't mean it's the best choice of coolant.

      Hell, you could do it with purified water if you wanted to, but your uptimes might take a hit.

    2. Re:Hurrah! by Mr_Blank · · Score: 2, Informative
      Here is a link the Tom's Hardware article, "Strip Out The Fans, Add 8 Gallons of Cooking Oil"

      Common sense dictates that submerging your high-end PC in cooking oil is not a good idea. But, of course, engineering feats and science breakthroughs were made possible by those who dared to explore the realms of the non-conventional. Members of the Munich-based THG lab are only too happy to confirm this fact. And not only did we find that our AMD Athlon FX-55 and GeForce 6800 Ultra equipped system didn't short out when we filled the sealed shut PC case with cooking oil - but the non-conductive properties of the liquid coupled created a totally cool and quiet high-end PC, devoid of the noise pollution of fans. The PC case - or should we say tank - also offered a new and novel way to display and show off your PC components....
  5. Cut power in half? by theantipop · · Score: 2, Interesting

    "It is possible to cut power consumption in half," managing director Peter Hopton told New Scientist. "You don't need to drive inefficient fans, or the usual air conditioning."
    Do data centers really use as much power cooling the server farms as running them?
    1. Re:Cut power in half? by Sobrique · · Score: 3, Informative

      It's probably not far off. Bear in mind that a lot of the 300W of your power supplies in each system is dissipated as heat. I've got a datacenter that's had water cooled racks installed (which as you might imagine, has horrific 'overheads' on installation, cableing and maintenance). At £5k/rack, + overheads, it was still a cheaper solution than standard 19" rack + aircon bill.

    2. Re:Cut power in half? by Spazmania · · Score: 4, Informative

      Do data centers really use as much power cooling the server farms as running them?

      More or less, yes. Efficiency on the A/C units is usually around 2:1 and sometimes approaches 3:1, that is you get twice the cooling as the energy you put in. Since nearly 100% of the power in to servers is expressed as heat, you need the same amount of cooling. Now add inefficiencies in the cooling architecture, power for fans in the servers, inefficiency of semiconductors when running hot, etc. When you add it all up you're approaching 50% of the total power consumption.

      Its a disingenuous marketing claim though. Cooling oil is no more efficient than cooling air and convection won't be the final word at an industrial scale - they'll need pumps which consume as much energy as fans

      On the plus side 10kva in a oil-cooled rack will be a hell of a lot quieter than 10kva in an air-cooled rack with a hundred 3cm fans running at 7krpm.

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    3. Re:Cut power in half? by Brickwall · · Score: 2, Funny
      Efficiency on the A/C units is usually around 2:1 and sometimes approaches 3:1, that is you get twice the cooling as the energy you put in.

      In this /., we obey the laws of thermodynamics!

      --
      What was once true, is no longer so
    4. Re:Cut power in half? by harrkev · · Score: 2, Informative

      You are right. It IS marketing propaganda. If you have 1.3MW of power used by CPU/motherboard/drives, you still have to remove 1.3MW if heat. Period. Using oil just lets you MOVE the heat easier (and quiter, and in less space), but that heat still has to go SOMEWHERE.

      Of course, depending on the location, it might be easy enough to circulate the oil to cooling coils outside, but that still takes energy.

      Given these guys obvious engineering expertise (not), I wonder if they have ever heard of Polyalphaolefin. Google "PAO cooling" for an idea. It is used for liquid cooling of electronics on military aircraft, and it seems very oil-like (at least when it spills). If it is good enough for the F-22, it is probably good enough for a web server.

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  6. A sensible idea. by 91degrees · · Score: 2, Interesting

    HWSpirit did a proof of concept here. I wonder if these guys were inspired by that.

    But it's a decent idea. Oil has a high thermal capacity and will circulate through convection keeping the temperature down. Repairs and upgrades aren't going to be all that pleasant but some swarfega will get the grease of your hands after changing the motherboard.

  7. Oil Soaked Servers? by pandrijeczko · · Score: 5, Funny

    Do you want me to make the joke about "fried chips" or do you want to do it?

    --
    Gentoo Linux - another day, another USE flag.
    1. Re:Oil Soaked Servers? by inviolet · · Score: 2, Funny

      Do you want me to make the joke about "fried chips" or do you want to do it?

      Give it to us raw -- and wriggling! You keep nasty chips!

      --
      FATMOUSE + YOU = FATMOUSE
    2. Re:Oil Soaked Servers? by Ardipithecus · · Score: 2, Funny

      With the right chip you could make french fires at the same time

  8. Depends on the admin by Opportunist · · Score: 5, Funny

    I, for one, would definitly start lobbying for more female tech workers here!

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    1. Re:Depends on the admin by normuser · · Score: 2, Interesting

      imagine a beowulf cluster of these.

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      XXX#######
    2. Re:Depends on the admin by suggsjc · · Score: 5, Funny

      Hold on, that actually might be funny. A beowulf cluster of oil covered female tech workers?

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    3. Re:Depends on the admin by gstoddart · · Score: 2, Funny

      Hold on, that actually might be funny. A beowulf cluster of oil covered female tech workers?

      Ummmm .... schwing
      --
      Lost at C:>. Found at C.
  9. Re:Go green... by xfmr_expert · · Score: 2, Informative

    Actually, vegatable oils (natural ester fluids) have been used as an alternative dielectric fluid for several years now. A fair number of distribution-size transformers are filled with it, as it has less environmental consequence in the event of spills. It does have lower oxidation stability than mineral oil, so the system would have to be sealed.

  10. Problems: Connectors, HDD,degradation by Flying+pig · · Score: 5, Interesting
    They will have to run the HDDs outside the oil because they do, in fact, need ventilation. Though perhaps you can get totally sealed HDDs from somewhere by now.

    However, the main problem I see is connectors. Existing connectors have been developed to work in air, except for a few exotic types. Watertight connectors are designed to work with wet environment outside and dry electronics inside, not vice versa, but in any case existing technology would require standard connectors to be used entirely submerged in dielectric. Modern connectors have much smaller contact surfaces than they did even ten years ago, and the distance liquid would have to move by capillary action before breaking the contact is quite small. It's hard to see how you could do accelerated life testing for such a system, which means it could be many years before we know whether they are reliable or not.

    I recall when doing research involving electronics in Fluorinert we had to make soldered connections in liquid. Contacts that were frequently made and broken could be pressure contacts, but that is quite different from the situation in a server. And if we had known of a cheap substitute for Fluorinert we would have used it. The majority of oils degrade quite interestingly - you wouldn't expect bacteria to live in them but they can and do if the conditions are right.

    These guys may have a workable solution to all the problems, but I can't help thinking that technology will make the concept obsolete. How does the performance of an old Fluorinert-cooled Cray stack up against a modern server in flops and GBit/s of IO per watt? (Hint: Don't bet on the Cray.)

    --
    Pining for the fjords
    1. Re:Problems: Connectors, HDD,degradation by LWATCDR · · Score: 2, Interesting

      I wonder if these servers would have to be "disposable" Trying to swap out parts is going to be a major problem. Think of the time to drain the server and get it clean enough to swap out a part. Forget about adding RAM. Probably not an issue for places that use many 1Us for a web front end but for a lot of places it seems like a big pain. I hate to bring it up but what about the fire hazard. Most oils I have see will burn if you get it hot enough.
      For everyone that was posting about hard drives I doubt that would be an issue. I would guess that any place that used this would use NAS.

      Why not just use water cooling? Have quick connect connectors on the back of the case and then attach them to a manifold on each rack. Get the cold water right from the chiller and you would be all set. To be extra safe you could use Fluorinert with a liquid to liquid heat exchanger or to save money mineral oil in the cooling loop with a liquid to liquid heat exchanger.
      All of these seem like better ideas then dunking a server in oil.

      --
      See my blog http://ilovecookes.blogspot.com/ for light hearted technical information.
    2. Re:Problems: Connectors, HDD,degradation by YGingras · · Score: 4, Informative

      The design with the Cray 2 was a bit excessive. They just had the heat reach fluorinert's boiling point and there was a vapor collector and a condensor tower. As you'll recall, the temperature of a liquid will not never exceed the boiling point until it all turned to vapor. That's why car are water cooled. If you have insufficient heat transfer from the radiator, the vapor pressure blows the cap and you have a really visual feedback that it's time to stop. You won't damage anything if you stop before you evaporate all your coolant. Fluorinert boiled at 56 C, a convenient temperature that makes it safe to work around the computer. Oil boils at 175 C. If you have a few boiling racks you will not want humans in your server room and you'll probably burn down your air cooled servers. Oil cooled system will not used the clever technique used by Cray: no pump or other circulatory system was needed and working temperature was ultra stable. Fluorinert and oil cooling are completely different things and I don't think you can compare them.

    3. Re:Problems: Connectors, HDD,degradation by flaming-opus · · Score: 2, Insightful

      To answer your question - the last Submersion cooled cray was the mid-90's era T90, which submersed 32 processor boards and the memory, in a pool of flourinert. It did not, howerver, submerse the rest of the system, in particular the I/O, which would use standard pin connectors. One of the more exotic pieces of technology in the T90 was the robotic claw connectors that clamped down on the edges of compute boards at 400 contacts per inch. The unit costs of these connectors were very high, in part because they had to operate in the dialectric environment.

      I will point out that after the T90, Cray moved away from immersion cooling, because it made the machine too difficult to service. The T3E used cold-plates, a somewhat more sophisticated version of the waterblocks you see today in some entusiast machines today. The X1, the current Cray vector system uses phase-change spray caps that actually spray dialectric onto the surface of the chip, which vaporizes the liquid. Even this has proved not cost-effective, even at the price-point of a cray. Cray's announced future products are all air-cooled. If immersion cooling isn't prudent on a cray, I can't possibly see how it's a good idea for a rack full of standard servers.

      On the performance front: The T90 offered 60Gflops of performance, which is comparable to a modern 8-core xeon, though with 24GB/s of memory bandwidth per processor, which is STILL, twelve years later, considerably better than Core Duo Xeons, which offer just more than 5GB/s of bandwidth per core. The T90 supported at least 4 gigaring I/O channels at 1GB/s of bandwidth, each. Again, you still need to go to a pretty high-end commodity server to beat the I/O performance of the 12 year old cray. However, your point about per-watt performance is absolutely correct. The T90 consumed hundreds of thousands of watts and required 440volt 3-phase power.

  11. Re:Changing the oil by aadvancedGIR · · Score: 3, Interesting

    I know it was a joke, but I fear that, by replacing air by oil, the weight of a server rack might be a problem if it is not located in the basement.

    Anyhow, even by reducing the power requirements by using efficient passive cooling to evacuate heat from the chips to the room, you still need to evacuate heat from the room.

  12. The only problem by xfmr_expert · · Score: 2, Interesting

    The only problem is that oil is a good solvent. Of course, computer equipment is obsolete in 3-5yrs, so maybe it's not an issue. However, the article mentions they tried motor oil first, so I wonder how much they actually thought this through. Motor oil, among other things, is much more viscous than traditional dielectric fluids. The fluids used in transformers are more like water in terms of viscosity. Lower viscosity provides better heat transfer. Also, since high dielectric strength is not an issue, I've got to think that there are some less-corrosive alternatives that will do the job without destroying the components. Half-baked at best, I think.

  13. BOFH has already done this by Anonymous Coward · · Score: 2, Interesting
  14. oil by normuser · · Score: 4, Funny

    Oily racks you say? You know this just might catch on.

    --
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    XXX#######
  15. Just what overweight geeks need by DanielMarkham · · Score: 3, Funny

    It's not enough that we have jobs where we sit down all of the time, now we have a computer that's also a deep-fryer.

    Or, if they use motor oil, will Penzoil and other oil companies start running TV ads? "I couldn't play DOOM 6 until I switch to 10W-40 ultra. Now I kick butt"

    Maybe the computers can start coming with chrome valve covers.

  16. job interview, 2009: by circletimessquare · · Score: 4, Funny

    "Hello, I'm reviewing your application and I don't see any IT exposure in it at all, no education, no experience... what makes you think that you're suited for a job at a server farm?"

    "Well, I was a fry cook at McDonalds for 2 years"

    "You're hired"

    --
    intellectual property law is philosophically incoherent. it is your moral duty to ignore it or sabotage it
  17. Re:Misleading by quote-out-of-context by Ihlosi · · Score: 2, Informative
    We have an A/C unit that is (according to the heating/cooling guys who installed it) nearly twice as large as what you would expect for a building that size.

    Looks like they had no clue then. Building size doesn't produce heat, building contents do. People are 300W each, and you can probably assume computers to be ~200-300W each, too.

  18. All that is old is new again...? by vmxeo · · Score: 3, Interesting

    Didn't IBM use oil-cooling on one of their mini/mainframe computer systems back in the day? I seem to recall hearing stories of low oil indicators on the machines. Unfortunately my Google searches on the subject are coming up dry...

  19. Previously Patented Work? by ITMagic · · Score: 2, Funny

    The opportunities are endless....
    ... but the idea has been eloquently covered before with the Beowoulf Vax Cluster. http://www.theregister.co.uk/2002/05/11/bofh_and_t he_vax_cluster/

  20. Re:and one more (minor problem) by oyenstikker · · Score: 2, Insightful

    Simple. Have the outgoing cables come out of the top and connect to a patch bay, so the little oil that capillary action's itself through the cable will gravity itself right back down the outside.

    --
    The masses are the crack whores of religion.
  21. I'm a server admin, and I bet you'd like to see ME by Anonymous Coward · · Score: 2, Informative

    ...covered in oil. Some server admins are cute 25 year old women who work out every day!

    The captcha word for me this time is "fondling". How strangely appropriate.

  22. Yeah, yeah... April Fool to you too... by pandrijeczko · · Score: 2, Funny
    Let me guess...

    The oil soaked server runs "Mazola" Firefox with the "Grease" Monkey plugin on "Sunflower" Solaris.

    --
    Gentoo Linux - another day, another USE flag.
  23. Dielectric Fluids "better"? I think not. by Svartalf · · Score: 4, Interesting

    Fluorinert's ozone depleting.
    Novec's a greenhouse gas problem.

    Every other fluid in this class has the same set of issues, unfortunately.

    They may be "clean" and non-toxic, but they're decidedly NOT environment friendly compared to oils-
    and they're a hell of a lot more expensive than oils and not as effective at cooling things.

    The reason why the fluids are used in the supercomputer industry is more the mess caused by the oils
    on everything- and they're actively cooling the systems. Oils are actually superior to the fluids
    in heat-transfer terms- it's why you have oil filled transformers for power distribution instead of
    dielectric fluid filled ones. The specific heat of Novec is actually less than air's- the only advantages
    these fluids have is that you can effectively move a LOT more of it quickly over a surfaces being cooled
    without noise and you can refrigerate the stuff to below ambient to temperatures close to the freezing
    point of water without condensation risks.

    Oils tend to have issues with active cooling. Unless you're implementing vapor-phase, stirling cycle,
    or aggressive peltier active cooling below ambient, you are actually better off with oils than the fluids
    as they won't work as well at cooling- you'll be better off with air cooling.

    This has been discovered by the overclock crowd and they have done a handful of oil-immersed PC's.
    The main reason why you don't see a lot more of those oil immersed PC's is oil wicking
    by the wires. Each point where a connector would be or a peripheral like a CD/DVD or hard disk is
    hooked in has wires coming out of the system that will wick the oil or dielectric fluid out all over
    the place. In order to deal with this specific problem, you'd have to resort to specialized sealed
    header and other connectors for each edge case for SATA/PATA, VGA/DVI, etc. Those don't come cheap,
    so the overclocker crowd tends to just resort to fishtank and similar plays for lan parties or
    PAX/QuakeCon, etc.

    So, in the end, it is a mixed bag. The oils are messier, but are actually more environmentally friendly
    than the dielectric fluids- and they have a higher heat capacity and thermal conductivity in many cases.

    --
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  24. SEER = BTU / W.h by redelm · · Score: 2, Informative
    While I generally agree with the parent, AC is more efficient than 2:1 or 3:1 . An older SEER 10 AC unit is then 2.94 W [heat] removed per 1 W [electric]. The newer SEER 13 units are 3.8 W/W .

  25. And since we're posting on /. by Svartalf · · Score: 2, Funny

    You'd not be any more likely to get laid in that situation than the normal one.
    (I will admit, though, that the scenery would probably be more appealing then... >:-) )

    --
    I am not merely a "consumer" or a "taxpayer". I am a Citizen of the State of Texas
    1. Re:And since we're posting on /. by drinkypoo · · Score: 3, Funny

      I don't know about the industry as a whole, but the female IT workers here almost always seem to be adorable little asian girls.

      I think all of slashdot wants to know... are you hiring?

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  26. obligitory by barefoothannibal · · Score: 3, Informative
  27. Dr. Ffreeze did this almost a decade ago... by thenols · · Score: 2, Interesting

    I remember a guy called Dr. Ffreeze who submerged a motherboard in oil to push the limits of overclocking even further. So this isn't a new idea. His website describing his project is http://drffreeze.net/. The site doesn't look like it's been updated in a while, but it still contains info about what he did.

  28. British company, computers, oil! by whoever57 · · Score: 2, Funny

    It just had to be a British company! (If you don't understand, search this page for the word "British".)

    --
    The real "Libtards" are the Libertarians!
  29. Re:I'm a server admin, and I bet you'd like to see by FunkyELF · · Score: 2, Insightful

    Sure...I bet most people hiding behind Slashdot anonymity are cute 25 year old women.

    I of course believe anything on the internet and bring it up later in conversation...

    Somebody : All computer geeks are ugly males.
    Me : Not true, there are some hot 25 year old server admins all over the place. I saw one post anonymously without posting a picture the other day.

    Seriously, either post a picture of a hot girl wearing a real nerdy admin t-shirt doing some admin stuff or shut the hell up. I'll spare the whole "living in the parent's basement" rant here....

  30. Re:Dielectric Fluids "better"? I think not. by operagost · · Score: 2, Informative

    Fluorinert does not deplete ozone! See 3m's website or Wikipedia.

    --

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  31. Bad science by PPH · · Score: 2, Interesting
    From TFA

    "It is possible to cut power consumption in half," managing director Peter Hopton told New Scientist. "You don't need to drive inefficient fans, or the usual air conditioning."


    Half the power is consumed by cooling? Not likely. Given the current air conditioning technology, the coefficient of performance (Joules of heat moved by 1 Joule of air conditioning energy) is about 2.5 to 1. Assuming their system requires zero energy (It doesn't. They propose using a refrigeration unit to create convection currents) the best savings they could hope for is 28%. In reality, the heat needing to be moved will not go down. The energy savings will be produced by moving the same quantity of heat with a smaller volume of working fluid (oil instead of air). Some savings will also be realized by not having to condition the entire data center building to suit the equipment requirements.

    --
    Have gnu, will travel.
  32. Re:No, you obviously did not learn by MightyYar · · Score: 2

    Yell at me if you like, but I live in a small apartment, use compact florescent bulbs where practical, and don't have a car. And yet I still use more resources than a starving peasant, so I guess we all "could do better". You can buy into this "offsets" garbage if you like, but it is just as much B.S. as the conservatives disregarding everything the man has to say just because he happens to be a hypocrite. He may not be adding CO2, but he is certainly using up resources at a prodigious rate. He plays up this offsets crap because he's financially vested in it.

    All of that said, I didn't criticize his energy use, but his INCREASE year-over-year. Even if it was because of the weather or some other reason, the man should have moved out of his mansion and shut it down for 3 months or so just to avoid giving opponents such an easy way to make him look like a hypocrite.

    If it will make you lay off of me, I'll stop cleaning my bathtub and let the mold grow - that should offset some carbon :)

    --
    W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
  33. Re:Heh - Fluorinert by fahrbot-bot · · Score: 2, Informative
    The Cray II had cooling stacks that pumped a liquid coolant through the machine core.

    The fluid was Fluorinert and it was pretty expensive when I admin'ed the Cray II at NASA Langley back in 1988.

    --
    It must have been something you assimilated. . . .