Bigger, Cheaper Solar Cells
Phenombecile800 writes "First Solar, a start-up from Arizona, is making photovoltaic cells at a fraction of the usual cost. Their secret: increasing the light-catching area 'from postage-stamp to traffic-sign dimensions,' reducing the manufacturing time to 1/10th of the competition's, and thinning the active element to 1/100th the usual thickness over a glass substrate, which enables the production of large panels. IEEE Spectrum provides some technical details about the production process. 'Glass is placed on rollers and fed into the first chamber, where it is heated to 600 C. Then it is transferred into the second chamber, which is full of cadmium sulfide vapor, formed by heating solid CdS to 700 C. The vapor forms a submicrometer deposit on the glass as it moves through this cloud, after which a similar process in a third chamber adds a layer of micrometers-thick CdTe in about 40 seconds. Then a gust of nitrogen gas rapidly cools the panels to 300 C in a fourth chamber, strengthening the material so that it can withstand hail and high winds.'"
It's probably unanswerable, but I wonder how much energy it takes to make these cells, and how long it takes for them to offset that?
"And the meaning of words; when they cease to function; when will it start worrying you?"
The story doesn't say larger is better per se. The story says that these cells are cheaper because they can be manufactured on a different scale. The most efficient solar cells are unfortunately only in labs at the moment and may not make it to consumers because of cost. Such it is with a lot of technology. The efficiency/cost ratio is important for more widespread adoption of solar technology.
Well, there's spam egg sausage and spam, that's not got much spam in it.
Cadmium Telluride is also a direct bandgap semiconductor which yields more watts per kg than the indirect bandgap semiconductor materials. Solar cells become less efficient at converting solar energy into electricity as their temperatures increase but Cadmium Telluride is less susceptible to cell temperature increases than traditional semiconductors generating relatively more electricity under high ambient temperatures. It's also more efficent at converting low and diffuse light to electricity more efficiently than conventional cells under cloudy weather and dawn and dusk conditions.
They also have a recycling plan in place for the lifetime of the product - somewhat at odds with the traditional landfill methods of yore. But, no retail. They don't sell to individuals and only deal with utility companies. Finance trivia: Their stock has grown spectacularly since the IPO and there is a large investment from the Walton family (insert TV joke here)
Physics is like sex: sure, it may give some practical results, but that's not why we do it.
Oil is yesterday. McCain is so old school he can only imagine increasing the supply of oil. What he and the GOP don't like is the obvious need to encourage commuting by bicycle and public transit--as we have here in NYC--so that people like me can gleefully sell their cars and live without one. This style of low-impact life, where you're not always dragging around a big metal car with you, does not offer as many profit opportunities. Corporations don't like a low-stuff life because they can't take as much of our money away, then.
So what you are saying is that you want solar panels that are powered by the dark?
Nerd rage is the funniest rage.
Hey. I like my stuff.
The higher the technology, the sharper that two-edged sword.
Thanks for yet another dose of eastern urban bigotry. -1 Redundant.
Strange things are afoot at the Circle-K.
You have the right to your stuff--if you're willing to pay out the ass for it. That's what it's coming to, you know. NYC nearly implemented congestion pricing like London already has. That means you would have had to pay $11.00 just to enter Lower Manhattan. Owning a car is not going to get cheaper. Let the market convince you that you don't need your stuff. That's the American way.
Their secret: increasing the light-catching area 'from postage-stamp to traffic-sign dimensions,' reducing the manufacturing time to 1/10th of the competition's
So, what's the secret to their secret?
My Karma: ran over your Dogma
StrawberryFrog
So how much cadmium is needed, and how much leaks during the manufacturing process? Given that the opposition to nuclear power worries about toxic materials that decay with time, one would imagine there would be some concern about carcinogens that remain a danger forever, and cannot be destroyed.
What's a better use of oil, making persistent sources of energy, or driving to 7-11 for nachos?
Maybe you should have spent two hours reading the article - you might summarize it correctly then.
The article states that current silicon photocells sell for around $3-$4 per watt.
The new CdS/CdTe cells cost $1.14/W to produce and sell for $2.45/W.
To reach "grid parity" they need to reduce the manufacturing costs to $0.60-$0.75/W and increase efficiency from "over 10 percent" to over 12 percent. The maximum theoretical efficiency for CdTe cells is over 20% and cells with an efficiency of 16.5% have already been made.
Well, a smart idea would be to move all of our high tech manufacturing to the hottest deserts we have. You can build earth sheltered factories to save on A/C, cover the roof and surrounding area with solar panels for virtually unlimited electrical supply, bury some flywheel energy storage to keep necessities going at night. If solar panels turn out to be unsustainable, simpler thermal power plants could be used.
You have an endless supply of sand for glass and silicon. You make non-perishable goods that can be moved out slowly and efficiently (solar/thermal powered electric rail or whatever). To make it really sustainable you could use the same transportation to import recycled or recyclable plastics for the rest.
Our current answer is using fuel that's guaranteed to run out. We should shop direct for our energy.
WE just had a spill caused by human stupidity and penny pinching [oil tanker in the Mississippi that leaked all that heavy oil after a barge hit it] and so I have no faith in the Prince-William-Sound fouling oil industry to not have major accidents and ruin our common coastlines and all the wildlife and environments that live there. You're missing the point entirely. Oil is not a long-term solution. Why waste another dime on trying to extend the supply. We have clearly had something change in our weather patterns. We know oil is a fossil fuel that is destined to run out. Look at them flailing in China to clean up their air in time for the Olympics. Oil is just bad all around. So, according to your view, it is the best choice to direct our attention towards squeezing out those last few drops of oil, which--according to the 80-20 rule--will be the hardest, most expensive and lease safe of all? You're short sighted. To use an analogy that would be understood by all the slashdotters, you're the guy whose advocating that we rebuild our company's systems in COBOL rather than Java/.NET/ or whatever newer. Coal and oil do not need time or attention wasted on them. They are dirty, and only enrich a few people at the top of coal companies. We need diverse and varied sources of energy that are renewable. We need to try several things and let the marketplace choose which ones are the best. The real problem is that the oil industry is allowed to dump a byproduct of their commodity into the atmosphere and the waterways without accounting for that damage. If you accounted for the damage oil is doing to our environment, and made oil companies sell their product while paying for that damage, we would all see that the current petroleum-oriented economy is terrible. Anybody who roots for more oil drilling is just some deluded troglodyte who really doesn't care what happens to this world as long as they can get rich in it, and "have theirs". Well, we've had enough of people who are willing to get theirs even if it means they have to go out late Saturday nights and tip over a 50-gallon-drum of toxic waste into the local creek. If it saves them some money, they're all for it. We've had enough of that type of bastard.
Currently you can expect a home solar panel installation to pay for itself within 7 years (here in southern Ontario). If you combine it with wind turbines you can get your money back sooner, and if you spend the extra to be able to sell electricity back to the grid, you can get a payback much sooner because Ontario hydro (the power company here) pays you more than it would charge for the electricity (no distribution fee).
Ideally you want the installation to last for 10 years or more without significant failures, though.
Often "thinner and cheaper" translates to "more easily broken" and "less reliable" - for example, when the units flex in high winds. So my main worry would be about the expected (and achievable) lifetime of the units. Maybe if they gave a five or ten year warranty I'd be OK with it.
Live barefoot!
free engravings/woodcuts
I think you may be seriously underestimating the deliciousness of nachos.
Albeit not from the 7-11.
How much energy does it take to maintain an oil platform in the North Sea? How much energy did it take to build Hoover Dam? We're not going to get a magic machine that gives us energy and costs none to build. Even if the answer is "years and years," the point is that we're trading dirty energy for clean energy, so it's worth doing.
I piss off bigots.
The reason none of these things have gone on line is because of the attitudes of people like you. There has been no concerted investment, ala the Manhattan Project. In lieu of any concentrated, directed effort to achieve a goal, nothing gets accomplished.
The sun shines reliably for a large fraction of the day--why not invest in that?
I find it curious how your standards of acceptability change: in the case of the alternatives available: switch grass, solar, wind, you play the pessimist. In the case of oil available off the coasts, suddenly you're an optimist. The US Department of Energy [you know, the one with all the Bush appointees in it] has said that 1.) offshore oil will not enter the supply chain for ten years minimum, not "a couple years" [implying 2], as you allege.
Next you toss out the red-herring [meaning irrelevant] point of the Chinese drilling in Cuba--a claim which has been shown to be false so clearly that former GOP Candidate Rudy Guilliani himself uses future tense to describe this alleged problem, which is still a red herring. Do two wrongs make a right? [China allegedly drilling around Cuba and the US drilling off Florida?]
Again, when you address the oil industry, it's all solid to you. When it comes to alternatives, it's "pie-in-the-sky". What are you, an oil-industry flack? You reluctant to learn new things or something?
Though Nuclear does have the benefit of no greenhouse gases, it still has the same fundamental problem that oil does: it's business model is predicated on NOT dealing with its wastes! We STILL doe not have a solution to the incredibly toxic wastes we've been generating for decades. The only solution is to hide the waste. You think this is a viable alternative? Or, are you a Nuclear Energy devotee who has some business interest in that industry. When you advocate dirty technologies, how can we take you seriously?
By the way, I lived in Houston and there is mass transit which I used while working for HP
. And the solution is not--duh--biking 30 miles, it's moving closer to your work and downsizing your stuff.
As I can re-iterate: I have lived all over the United States and this model in NYC is the only one I see as being viable. I've lived and commuted in Omaha, Phoenix, Houston, Cincinnati and Salt Lake City. I always chose to live as close as possible to work.
Such name calling as labeling environmentalism "psychobabble" is convincing fewer and fewer people, my friend. The babble is coming from you fools who seem to prefer fouling your own nests.
Oil IS yesterday, and energy savings are good if we can obtain them in a painless way such as insulating our attics or improving the efficiency of our cars. But it's not just the corporations that see no profit in a low-impact life; ordinary people see no pleasure in it either.
I'm tired of installing overpriced compact fluorescents that give dim, ugly light. I'm not going to bring a week's worth of groceries for a family of four home on my bike or on the bus. I'm going to keep my house at the temperature I like rather than feel hot and sweaty all summer and cold all winter. The world demand for energy is not going to go down through self-sacrifice -- we can put that notion out of our heads right now. It might make you feel superior; it would only make me feel like I've moved to a Third World country, at a time when the Third World is working its butt off to become First World, and that means consuming more energy.
Improve efficiency, fine. Improve production, fine. Cut back expenditure through self-denial? Screw that. Life is too short for it to be unpleasant as well.
I piss off bigots.
Not based on this new technology, but here's the info:
From http://www.nrel.gov/pv/pv_manufacturing/cost_capacity.html
National Renewable Energy Laboratory
Photovoltaic Research - PV Manufacturing R&D
Cost/Capacity Analysis
The PV Manufacturing R&D Project Coordination Team measures and tracks the progress of the Project's impact on module cost and production capacity. The module-manufacturing partners voluntarily provide the team with two types of critical information: direct costs of module manufacturing and manufacturing capacity. The direct costs are those costs directly associated with module production and do not include such costs as research, sales/marketing, or general administrative expenses.
Direct costs of module manufacturing dropped from $5.89 per peak watt in 1992 to $2.73 per peak watt in 2005 dollars. These results represent a total cost reduction of about 54%, or an average annual drop in direct cost of about 5.5 percent. In addition to supplying the most recent year's data, these partners supply their projections for the coming 5 years.
The cost/capacity graph below shows the 2005 data of 14 Project participants with active module manufacturing lines in 2005. A participant in this case refers to a subcontractor with a manufacturing line. The graph shows continued progress toward meeting the Project goals of decreasing direct costs of manufacturing and increasing production capacity.
PV Industry Cost/Capacity (DOE/US Industry Partnership)
The production capacity shown is the total capacity of the 14 participants. It represents the potential production if all the plants were running at full capacity. Through 2005, the graph shows that total module production capacity grew from 14 MW at the start of PVMaT subcontracts in 1992 to 251 MW at the close of 2005. These results represent a 19-fold increase or about 26% average annual growth in production capacity among these Project participants.
From the perspective of technology learning curves, these data reflect an average 17% drop in direct costs of manufacturing for every doubling of production capacity.
-- Boycott Shell
Given how much the Nuclear Regulatory Commission has done to promote and encourage the use of atomic power, I'd say you're probably right.
The higher the technology, the sharper that two-edged sword.
What is it about nanosolar - nanosolar.com - that nobody seems to get.
Nanosolar sells solar cells at $1 per watt today.
It announced production shipments in Jan 2008
It sold out its entire production capacity before the end of Jan.
Its production capacity in January of 2008 was 430 mega watts per year
This figure is larger then the combined production capacity of all other companies
in the united states - I repeat - combined.
It manufactures in northern california
It is privately financed by a who's who of private capital investors
Werner Dumanski, Executive Vice President of Operations, was IBM's top manufacturing executive prior to joining Nanosolar, responsible for the company's $4.5 billion storage components business, a world-wide organization of 12,000 people, and a billion-dollar equipment budget.
Panels have a 25 year waranty
Panels operate at up to 14.5% efficiency
Has announced the availability of a new non vacuum thin film production technology based on printing technology - nanosolar uses printing technology to make solar cells - which produces solar cells at the rate of 100 feet per minute - rated at 1 giga watt of production per year - see it in action below:
http://www.youtube.com/watch?v=ClLKVs9oSxE&eurl=http://www.nanosolar.com/blog3/
Machine cost - 1.65 million dollars - nice profit for self financing of growth.
Has said that this solar cell printing technology can be scaled to 2000 feet per minute - and are on track to do so.
cons:
Has not yet reached production capacities
Actual efficiency of production panels has not been released
Could it be that nanosolar is a private company - and intends to stay that way - which ensures its lack of mind share?
Could it be that nanosolar developed a thin film production technology that does not require vacuum technology and has potentially threatened research budgets.
Still - the panels ship - validating the intellect and vision of one person - martin roscheisen - against all the nay sayers.
And no - I have no connection with either nanosolar or roscheisen.
The POINT is not the PRESENCE of the oil but, rather, the POLLUTION of the oil. When they find a batch of bad commodity--a freighter of moldy wheat, a herd of steers with Mad-Cow Disease, they don't decide to finish them off. They discard them. To complete the analogy (for those of you who were not paying attention), we recognize that petroleum is poisoning the earth. We need to get off this stuff as fast as possible. I want a president who is NOT beholding to the oil industry, like John McCain is. I want a president who is closer to understanding that oil is bad shit.
China may indeed drill for oil outside Cuba but, again, how do two wrongs make a right? We see that oil is not good for us, considering the air, groundwater, geopolitics, funding of oil wars, creation of excess plastics, ad infinitum.
(Slashdot is one of my news sources, Mr Steeped in Stereotypes.)
Fair question if I am a flack, but I am not. I am just irritated with the big lie we have been sold.
When I lived in Iowa City, I rode a bicycle to and from work daily. In Houston, I did have a car but I took the bus. In Salt Lake City, which is building light rail, I drove and rode a bicycle. It is so ridiculously easy to go long distances daily on a bike that I find it interesting you even make the argument.
As for your dire situation, having bought a house way the hell out in the Suburbs... Well, I believe there was a line in "Animal House" that sums up your situation in the suburbs. "You fucked up. Live with it." Aren't you Conservatives so hell bent on giving sway to the market? Well, here's your market: you bought a big house out in the middle of East Bum Fuck Egypt, and now that has turned out to be a stupid move... And, again, tell me why your mistake is my problem? Would you be on the edge of your chair to help me if I had made a mistake that cost me a lot of money? I don't think so.
FTFA:
If you just want to power a billion-dollar space probe, almost any price per watt is acceptable. If you are selling to lonely farmhouses, you just have to charge less than the cost of running a power line to the boondocks. In some parts of the world, competing with grid electricity itself may be an easy game during peak consumption hours. But if you want the off-peak market, you'll have to price your cells at about US $1 per watt. That price is called grid parity, and it's the holy grail of the photovoltaic industry.
^_^
The IEEE Spectrum editors had a blog post related to this article that the poster missed:
"To take another example, First Solar, a relatively young company based in Tempe, Arizona, has suddenly been getting a lot of attention with claims that it has figured out a way to make PV material at an installation cost of $1 per wattâ"though the global average for solar installations was in the range of $6 or $7 per watt last year. How plausible is that claim? Well, itâ(TM)s hard to know, because as a feature article appearing in this monthâ(TM)s IEEE Spectrum magazine points out, âoeThe company does not talk to reporters. Not at all.â"
The take-home point here? Be wary of companies that make extravagant claims without details. Especially if the best they can do now is $3/W.
Now I do like First Solar more than some of Slashdot's other favorite snake-oil salesmen (anyone remember EESTOR?), but I'm still suspicious.
Actually, the biggest portion of glass manufacturing is, of course, heat. You wouldn't want to use 10% efficient cells to produce electricity that goes directly to an electric resistance element to make that heat.
Instead, you'd want to build a solar furnace - using mirrors and lenses and such you can get 90% efficiency, and using panels even cheaper than this.
The trick would be the substantial start-up time in the mornings. Due to the heat levels involved, you'd be wasting a lot of energy each day heating the equipment up again.
So either you have to find a solution for this, or use natural gas or whatever during the night to keep production up. This isn't bad as long as you still get more energy out of the resultant panels, etc...
I don't read AC A human right
Suppose you're having a new house built: if you could install a ten or fifteen kilowatt solar plant and inverter for ten grand, you might figure it's worth it to borrow a little more money from the bank.
More and more mortgage companies are financing solar energy systems. Some allow borrowers to borrow more because of such systems. With an alternative energy system installed living costs are reduced so they are willing to lend a higher percent of the what the borrower's income would suggest.
Of course the mortgage crisis does have a negative impact, it has hurt solar businesses.
Falcon
Should there be a Law?
Though Nuclear does have the benefit of no greenhouse gases, it still has the same fundamental problem that oil does: it's business model is predicated on NOT dealing with its wastes! We STILL doe not have a solution to the incredibly toxic wastes we've been generating for decades. The only solution is to hide the waste. You think this is a viable alternative?
Yes.
Solar and wind power cannot provide base energy requirements for the vast majority of the nation. We could continue harvesting power from fission reactors using breeder reactors and refinement for thousands of years with no adverse affect on the environment. The difference between combustion reactions and nuclear is that the waste from nuclear is containable.
The biggest source of solar subsidy for homeowners in Arizona is the power companies themselves. They'll pay for roughly half of your installation. My guess is that this is just smart infrastructure investment for them-- you foot half the cost and handle the maintenance, but they know the panels aren't moving once they're installed.
An off-grid solar + wind system can easily cost $60,000, but if, like us, you live in a rural area it could quite literally be a life saver. Spending $60,000 with no idea how it would affect your costs would be like gambling all your money away on the stock market.
You need to budget for long-term maintenance. And to do that you need to know about reliability of the equipment, and about how long before it's paid for itself, to work out the average costs including replacement parts.
Live barefoot!
free engravings/woodcuts
What you need is a thermal storage system and good insulation of your hot gear. Since they're talking about using molten salt as well as other substances like hard pitch (incredibly high boiling point) as thermal storage to allow solar power plants to produce power over 24 hours, I'd say the solution to the problem is at hand.
And you're 100% correct that you should keep the solar power in thermal form. Thermal solar is much lower cost and you don't have the transformation losses that you mentioned. All you need is glass with aluminum/glass coatings for the mirrors along with an efficient thermal transfer/storage system and you're off to the races.
Forbes mentions that Mojave Desert real estate is becoming more valuable because many companies want to build solar facilities there.
It's not just solar farms that are sprouting up in the Mojave, wind farms are as well. Actually there's one wind farm that virtually sat there silent back when CA had those rolling blackouts because the transmission capability wasn't there.
Falcon
Should there be a Law?
True, I just figure that creating a solar furnace that meets 70% of your daily needs, plus some sort of alternative heat source would help ensure the best performance at lowest cost.
By having a backup, you don't have the cost of the thermal storage, plus the capability to operate even in less than ideal circumstances. Like a week of heavy cloud cover, for example.
I don't read AC A human right
Glass production lines don't "start up in the morning". They run 24x7, because of the huge amount of thermal energy in the system. If they cool down, it's a big deal. Everything solidifies and likely can't get started again. It's the equivalent of warming up a superconducting magnet. Float glass production lines are built for a particular lifetime. When that's up, they allow it to cool and trash the whole plant.
I would hold that the Exxon Valdez incident argues FOR drilling ANWR. Just about everything that could go wrong did. But today you could wander that area and never realize anything untoward had ever occurred.
You wouldn't notice anything unless you were a fisherman who had his life destroyed by Exxon Valdez. More than 10 years later (this from 1999) the fishing industry still hadn't recovered. People in Alaska are still (wrote this February) waiting for compensation, 20 years later. So far the fishermen haven't seen a dime from Exxon. Even today studies are finding wildlife is still adversely effected.
If you think everything is the same for those who had to live through Exxon Valdez you're obviously living in your own fantasy world.
Oil is not a long-term solution.
Agreed. But it IS the only short term solution anyone is proposing.
Drilling for oil off shore is a short term solution? Yea, while people are talking about it, not one of them has said anything about how long it will take before the first drop of oil pumped will end up in someone's gas tank. I surely doubt that will happen one year, forget one month, after exploration starts. The "Wall Street Journal", which is not an environmentalist group, says offshore drilling "won't affect physical supplies of oil." Here's an iteresting quote from Fadel Gheit, oil and gas analyst with Oppenheimer & Co. Equity Capital Markets Division: "If we were to drill today, realistically speaking, we should not expect a barrel of oil coming out of this new resource for three years, maybe even five years, so let's not kid ourselves". Oh, and don't blame Democrats for the offshore drilling ban, as president George H.W. Bush imposed an executive ban in 1990.
Why waste another dime on trying to extend the supply.
Because we need energy NOW.
Yea, right, if we start drilling now we can pump oil now. HAHA!!! See above quotes.
Falcon
Should there be a Law?
My dispute with this line of reasoning is that we use an insignificant amount of oil for electricity generation purposes. So your three war argument is off-topic.
The significant hydrocarbon sources for our electricity is coal and natural gas.
Of which, receive some of the most marginal amounts of subsidy in the industry
As for being used on cars and such - solar doesn't have enough density to realistically power a car via an on-car array.
I don't read AC A human right
Well, what about coal. You managed to talk trash like you know something about electric generation but you failed to mention how coal is somehow subsidized. You even managed to insert Bush and McCain in there. I'm waiting for the Obama will save us all line. I actually think it is funny how people claim the army protects this, Bush that McCain this and what it boils down to is My poor little pet projects aren't competitive enough to compete.
The bottom line is that prices are the way they are based on a history that stretches far beyond your age. If someone wants to compete with energy, they have to compete with anything that is done to that energy or to get it or to manipulate it. Nothing unfair is going on here. Wind and solar have the advantage of no fuel costs which more then compensate for any oil subsidies. I'm seriously amazed at arguments like yours that effectivly say raise the costs of X so Y can compete. It is contrary to our entire system of lowering the cost of Y to compete with X.
You managed to talk trash like you know something about electric generation but you failed to mention how coal is somehow subsidized. You even managed to insert Bush and McCain in there.
Tax breaks are given for coal mining. And it's not just some environmental website saying that. Even the CATO Institute, a Libertarian think tank, says coal is subsidized. Bush has proposed subsidizing clean coal as well as nuclear power. McCain has pledged to provide $2billion for clean-coal.
I'm waiting for the Obama will save us all line. I actually think it is funny how people claim the army protects this
I find it funny, actually stupid, when people "ass"ume I support Obama. In fact as of now I'm voting for the Libertarian candidate Bob Barr and during the last presidential election I supported Michael Badnarik. Actually since 1988 when Ron Paul ran for president as a Libertarian Party candidate I voted for the LP candidate except in 2000. As far as I'm concerned both Democrats and Republicans are half right and half wrong. Democrats what to control businesses whereas Republicans want to control people's lives, especially Christian Conservatives. And both are parties to the War on Drugs.
The bottom line is that prices are the way they are based on a history that stretches far beyond your age.
And how do you know how old I am? You can read minds? I doubt it as you "ass"umed I supported Obama.
Nothing unfair is going on here.
It is unfair when you have to compeat with an industry that receives government subsidies but you don't, or receive more than you do. I won't go over the rest because you're so good at reading minds to think I don't support a free market.
Falcon
Should there be a Law?