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DIY Hybrid Car Kit

Hybride And The Groom writes "Building hybrids uses machinery that pollutes the environment. The solution? Ship the parts of a hybrid individually and get your customers to put the car together themselves. That's exactly what Robert Q Riley Enterprises is doing, according to a story on CNet today, with its XR-3 hybrid. It'll cost you $25,000 for the bits, plus zero dollars in manufacture, I hope. Better yet, cough up $200 for the blueprints and schematics and even build the parts yourself. It's no secret that many hybrid drivers are smug enough as it is. Allow them to brag about having built the damn cars themselves and we might be entering obscenely smug territory."

25 of 309 comments (clear)

  1. buy an old S10 and convert it to electric by scarbelly · · Score: 5, Informative

    there are plenty of people doing nice electric S10's for under $10k including the donor car. The 40 miles round trip per charge is almost twice what I need.

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    1. Re:buy an old S10 and convert it to electric by rhpenguin · · Score: 4, Interesting

      Heck yes! I'm actually building an EV S-10 right now.. I'm coming in at around $7K total build costs after selling the ICE and other ICE related objects I don't need. However, my range is going to be around 150 miles.

    2. Re:buy an old S10 and convert it to electric by rhpenguin · · Score: 4, Interesting

      Well, I only paid $200 for the truck.

      To get costs at that $7K number I completely rebuilt the ICE motor with some performance goodies that I had kicking around the garage and sold it for a pretty penny to someone who didn't know any better, sold the entire interior, box, ECU and wiring harness, etc. To get the weight down and make the truck get the range I'm shooting for I chopped a lot of the body away, tubbed and tubed with a full FIA approved safety cage the truck, replaced the dash with a lightweight aluminum dash, fiberglass race seats, and hand fabbed a lot of the new body from fiberglass. Basically the kind of prep work that goes into a race car to make it really light is the kind of stuff I've done. Two guys can lift the rolling chassis up with ease.

      Of course, having all the tools, knowhow and patience to do everything myself DRASTICALLY brings the cost down. .

  2. "Zero dollars in manufacture" by Mononoke · · Score: 4, Insightful

    It'll cost you $25,000 for the bits, plus zero dollars in manufacture, I hope.

    Only if your time is worth zero dollars.

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    1. Re:"Zero dollars in manufacture" by Qzukk · · Score: 5, Insightful

      Only if your time is worth zero dollars.

      Or the entertainment you receive from putting together your own toys is greater than the cost of your time, in which case you might even "profit".

      --
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    2. Re:"Zero dollars in manufacture" by Beardo+the+Bearded · · Score: 4, Insightful

      It'll cost you $25,000 for the bits, plus zero dollars in manufacture, I hope.

      Only if your time is worth zero dollars.

      So just like Open Source Software, then.

      It should go over very well here.

      For the record, if my car wasn't under a very comprehensive warranty for the next five years, I'd order the parts and do the conversion just so I could say that I'd done it.

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    3. Re:"Zero dollars in manufacture" by n3tcat · · Score: 4, Funny

      wait a second... did you just figure out Step 3)???

    4. Re:"Zero dollars in manufacture" by Shotgun · · Score: 5, Insightful

      Having nearly completed building a one-off airplane, I can attest to the fact that a one-off greatly increases the amount of 'stuff' going into the waste stream. It seems that each part made for the airplane requires a mold, jig or custom clamp to hold it in place. Buy the time I finish, I will have built the equivalent of 2.5 airplanes, and none of those molds, jigs or clamps will be useful to anyone else.

      Let there be no doubt. Massive manufacturing operations really do decrease the waste-stream volume on a per unit basis.

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  3. Motorcycle, not a car by MightyYar · · Score: 4, Insightful

    Like so many of these things, it's a motorcycle - not a car. It only has 3 wheels so that they don't have to meet safety standards.

    Who knew you could lighten up a car if you stripped out all of the safety equipment?

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  4. Why stop there? by earthforce_1 · · Score: 5, Funny

    Why not design the car yourself - using bits and pieces found at your local junkyard? Better yet - smelt the metal in your garage and take up blacksmithing to make all the bits. Sort of like building your own computer from discrete transistors.

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  5. uh, no, that's not the reason by Ancient_Hacker · · Score: 5, Informative

    Uh, building a hybrid at home probably makes more pollution than making it in a factory.

    The reason they sell it as a kit is to avoid all the federal vehicle rules. By passing on assembly to the end-user, it becomes THEIR problem to get the car licensed.

    Also I don't quite get the "zero dollars to manufacture". Lots of the steps involve lots of time, welding, painting, trips to the hardware store. That all costs many $$$.

    1. Re:uh, no, that's not the reason by thered2001 · · Score: 4, Insightful

      I agree completely. The first part of this article makes an assumption which doesn't seem too solid: that automotive machinery pollutes. If this is a reference to the byproducts of the power generated to run the machines, then I fail to see how running smaller machines in your home will improve the situation. Plus, power (and pollution?) is still needed to make the parts for a car no matter who puts it together. Sounds like someone is just trying to appear 'green' and cash in on the hybrid craze with kit 'car' (actually a motorcycle as an astute reader notes above).

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  6. Safety by HalAtWork · · Score: 5, Insightful

    So has this thing been crash tested? Do you have to get the car certified after you build it, so that you can drive it on the road? Are you any more liable if anything happens to a passenger, motorist, or pedestrian, in such a car?

  7. Registration? by superdave80 · · Score: 4, Funny

    So, what happens when I build this thing, and try to get it registered at my local DMV?

    DMV Drone: Make?
    Me: Me
    DMV Drone: No, who is the manufacturer?
    Me: Me
    DMV Drone: (sigh). Model?
    Me: Mostly done in Solidworks.
    DMV Drone: NEXT!

    1. Re:Registration? by Migraineman · · Score: 4, Informative

      First, it's a motorcycle in the US, so that eliminates most of the headaches. Second, it's a lot like registering a self-built trailer from a kit. You put it together, grab all your receipts, and head down to the State Sherrif's office for a safety inspection. Some states allow third-party inspections, so you might go that route. As you're not a "vehicle manufacturer," you aren't permitted to issue VIN numbers, and you don't have a title yet, so you use something called a "certificate of origin" to get your local DMV to create a title for you. AFAIK, the certificate of origin allows the DMV to tax you appropriately ... how else would they know how to value your custom-built creation? I built a trailer from a kit (Haulin' flatbed from the local Home Despot.) It came with a certificate of origin. I took that, the purchase receipt, and a gas-station inspection to the local DMV, and all was well.

      Cars are a completely different matter, as the auto manufacturers have lobbied to make sure it's illegal for you to make your own car. Think of the children, etc. There are special categories for Antique and Street Rod cars, but there are restrictions against using them as daily drivers. However, trailers and motorcycles are still viable.

  8. Orkmobile, Ew by acon1modm · · Score: 4, Funny

    All I want is a light, very efficient hybrid/electric vehicle, that doesn't look ridiculous. Even if its stripped down for weight, add a plastic body that has the same rough shape as a "real" car. I hope every innovation doesn't have to look like something brought here by Mork from Ork.

  9. Genious! by spectro · · Score: 4, Interesting

    I think this guy is pure genius.

    Instead of creating his own auto factory and taking years of research, development, marketing, and infrastructure, he just sells out the blueprints so you can build it yourself.

    He doesn't have to worry about competing with other auto manufacturers, pressure from Oil companies or ambulance chasers suing him because of some manufacturing flaw.

    How long until somebody else takes his design and builds something much better? I would love to see the mythbusters guys building one of these.

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  10. Re:Neat idea... by Rei · · Score: 4, Informative

    Smarts aren't actually that fuel efficient -- 35mpg hwy/31mpg city if I remember correctly. It's not even a regular hybrid, let alone a *plug-in hybrid*, like this vehicle. Of course, for this vehicle, ignore the BS mileage figures; most EV and PHEV manufacturers come up with fake "mpg" figures that assume you drive X miles on electricity and Y miles on gasoline, where X is much greater than Y, and then ignore the electricity. Still, it's hugely beneficial. Even from our current grid, according to a DOE study, due to the greater efficiency of power plants, you get a third lower CO2 emissions by going electric.

    For those who are interested in going electric, and aren't into novelty kit cars, here's a list of 33 upcoming EVs and PHEVs, excluding motorcycles and commercial vans/semis, not counting concept cars, and not counting cars from new companies that haven't shown compelling evidence of working toward production.

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  11. Spare time by phorm · · Score: 5, Insightful

    Well, if you enjoy tinkering with stuff and would otherwise have the time free anyhow, then it might even be that the time is of a negative cost.

    That is to say, if you spend $25k for the unit, but spend 200 hours being rather entertained by putting it together, then you've just spend $25k on the parts and saved $x on whatever else you might have spend that money on (movies, video games, trips, etc).

    I do a lot of the additions/repairs around the house. If might cost *more* than a plumber/carpenter/etc if you count what my day job's hourly rate is, but for me the cost of supplies is paying for both the renos and the entertainment of doing them.

    One man's burden is another man's leisure, I'd rather be working on neat projects around the house than baking under a hot sun swinging a stick at a dimpled white ball.

  12. Re:Lifetime of Beetle parts... by gnick · · Score: 4, Funny

    You don't keep all 10 operative. You keep 2 operative and put your 8 organ donors in the barn. 4-to-1 seems like about the right ratio to keep an old Beetle together.

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  13. Re:Hybrids suck anyway by Rei · · Score: 4, Informative

    Several things wrong with this.

    1) The amount of energy needed to produce a modern battery generally only measures a few charge cycles worth. Virtually every peer-reviewed study of cars shows exactly what you'd expect: that far more energy is consumed during their lifetimes than during their construction. Your average car will burn a couple times it's own weight in fuel over its lifespan, and none of that is "recycled" like most of the car's body.

    2) Yes, EVs cost more to buy than diesel cars currently. They also consume electricity which averages $0.10/kWh in the US instead of diesel which averages, what, $4.30/gal? Your average 40mpg-diesel sedan would take about 250Wh/mi electric, which equates to 9.3 cents per mile diesel and 2.5 cents per mile electric. Assuming reasonable battery longevity (i.e., either NiMH, zebra, or automotive li-ions, not lead-acid or traditional li-ions), the total cost of ownership for EVs is very favorable to them over their lifespans. This allows all sorts of methods to work around sticker shock for those who are concerned, such as longer loans, leases, surcharges on electricity fillups or battery swaps, battery rental, or so forth -- all of which give you a normal up-front cost and monthly operations costs that are still lower than what the average driver would spend on gas or diesel. And this is just with current battery costs; they're falling fast. Ener1 (parent company of battery maker EnerDel), for example, expects their cell prices to be cut in half over the next few years. Most automotive li-ion aren't even close to being limited by raw material costs.

    3) Most diesel numbers are quite distorted to boot. Yes, diesel engines are more efficient than gasoline engines. No, they're not *that* much more efficient. Most people will look at some european diesel and lament that they're getting 50mpg or so and we can't get it here.

    A) Diesel is simply a more dense fuel -- about 15% denser. Gasoline mpg != diesel mpg. Just ethanol mpgs are going to be inherently lower than gasoline due to its lower density, diesel is inherently going to get an artificial 15% boost that isn't representative of, say, it's CO2 footprint or how much oil it represents.
    B) The european drive cycle is more lax than the revised EPA drivecycle, and is more similar to the old EPA drivecycle. Remember how much nicer the official numbers used to look in the US? Remember how they worked out in the real world? Same issue.
    C) Sometimes the "gallons" you see on mpg numbers for european cars are imperial gallons, not US gallons. Imperial gallons are larger.

    In general, a diesel car will emit around 80% as much CO2 per mile and consume about 80% as much oil chemical energy. It's a difference, and even a relevant one, but not as big of a difference as it at first appears.

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    Do you work at Taco Bell? The guy at the drive-through said that to me last night.
  14. Re:oh well by kalirion · · Score: 4, Funny

    Hmm, could you put this in terms of a car analogy?

  15. Re:oh well by AnotherUsername · · Score: 4, Funny

    Hey, everyone knows you always have parts left over when you do it yourself. You must be one of those 'safety' people who want to take power from the people. Enjoy your time in hell, communist!

    Er, what I meant to say was,

    I agree.

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  16. Re:oh well by roc97007 · · Score: 4, Interesting

    > You built it yourself. Why would you be taking it to a repair shop?

    Because... it doesn't work? Because you've botched the ignition or torqued the steering improperly or pinched a wire somewhere?

    > And what is with the can't do attitude? A constant theme on /. is the "anti-science" or "anti-intelligence" attitude in the US. Why is an "anti-ability to bolt a few parts together" attitude any better?

    Oh, there's obviously going to be many successes. Lots of people have successfully built kit cars -- the AC Cobra replicas, Lotus Seven, etc. I'm not disputing that people who put together kit cars couldn't do this. I'm wondering aloud if this is a way to solve the carbon footprint of construction. I'm having a difficult time believing that the kind of person who wants to build a car to reduce their carbon footprint is the same kind of person who builds a Pagano in his garage.

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  17. Re:oh well by mollymoo · · Score: 4, Interesting

    It happens all the time in the UK. There's a healthy market for kit cars (well, car kits) and some people design and build the entire thing themselves. You build it, the man from the VOSA comes round, makes sure the brakes work and so on, gives you your SVA (Single Vehicle Approval) certificate and you're good to go. The requirements are lower than for production cars (eg. no crash testing, for obvious reasons), but as long as the brakes and steering work and the wheels won't fall off it won't be a danger to other road users - the safety of the driver/builder is their own problem.

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