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How $1,500 Headphones Are Made

CNETNate writes "A tour of Sennheiser's Hanover factory reveals for the first time how its audiophile headphones are assembled by hand. The company recently announced its most expensive and innovative headphones to date, the HD 800, which discarded the conventional method of headphone driver design for a new 'donut-shaped' ring driver idea. Only 5,000 of these headphones can be made in a year, and this gallery offers a behind-the-scenes look at the construction process."

26 of 353 comments (clear)

  1. Sarcastic or not? by tpgp · · Score: 5, Funny

    From TFA:

    moist-making and grin-producing...we-would-genuinely-consider-intercourse-with-these-headphones scale....Fo' shizzle...clarity was mesmerising....experiencing these headphones is akin to having your head oiled and massaged by Mother Nature herself.....Teflon-insulated oxygen-free cabling.....mouth-wateringly gorgeous and stunning

    Honest to god, I can't tell real audiophile reviews from the parodies anymore :-(

    --
    My pics.
    1. Re:Sarcastic or not? by Shadow+of+Eternity · · Score: 4, Informative

      Unless you're looking for labratory levels of precision imho there's no point once you're above the HD-555 range.

      --
      A bullet may have your name on it but splash damage is addressed "To whom it may concern."
    2. Re:Sarcastic or not? by dgatwood · · Score: 4, Insightful

      I'm not convinced there's a point anyway. With headphones, you get so much difference in sound just from how little or how much the foam pads are compressed that I can't imagine anyone being able to use the word "accurate" when talking about headphones unless it is tongue-in-cheek. For accuracy, nothing beats a well-designed listening room with good speakers. Headphones are fundamentally "ballpark" at best.

      --

      Check out my sci-fi/humor trilogy at PatriotsBooks.

    3. Re:Sarcastic or not? by Shadow+of+Eternity · · Score: 5, Funny

      They are however excellent when it comes to playing games at a fun volume and getting decent positional audio.

      And flattening my ears. And yanking things off my desk.

      --
      A bullet may have your name on it but splash damage is addressed "To whom it may concern."
    4. Re:Sarcastic or not? by Hal_Porter · · Score: 5, Funny

      Honest to god, I can't tell real audiophile reviews from the parodies anymore :-(

      I bet you're reading it on a cheap LCD display that discards all the engrams in the article so it is impossible to spot parody, irony or sarcasm. If you really want to be able to appreciate this sort of thing you need to read the page on a real man's display

      --
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    5. Re:Sarcastic or not? by Liket · · Score: 4, Interesting

      I'm not convinced there's a point anyway. With headphones, you get so much difference in sound just from how little or how much the foam pads are compressed

      Well.. No. No you don't. That's the thing -- one of the many differences between $5 headphones and $500 headphones.

      I work with audio all the time (it's my job - I invent audio algorithms for broadcast, and related things), and I'm very happy with my HD650s. They were worth every dollar! However, if I get a chance to test the HD800s without having to buy them first, I certainly will. :)

    6. Re:Sarcastic or not? by FishWithAHammer · · Score: 4, Interesting

      These days, even Sennheiser's low end is "good enough" for the non-snob audiophile. I picked up a pair of HD202s and I'm thoroughly happy for now. (I don't bring my 555's to school.)

      --
      "You can either have software quality or you can have pointer arithmetic, but you cannot have both at the same time."
    7. Re:Sarcastic or not? by ninjackn · · Score: 5, Insightful

      Wait... what? No.

      You mention how much the compression of the foam pads makes the sound sooo different that you can't call headphones "accurate" yet speakers in a room some how end up more accurate? The number of speakers, the size of the room, the material of the room, the position of the speakers, the positioning of yourself and so many other factors arguably make the room and speakers far less accurate than headphones.

      And just what do you mean by "accurate"? For the sake of argument lets say accuracy is sounding as close to real life as possible. So we have our hypothetical concert with ourselves seated in the 2nd row. We can get a dummy and shove two microphones into his dummy ears for recording the sound. Do you think a 2/4/8 speaker setup would be more "accurate" than headphones? The headphones are practically stream audio directly into the ears.

      Consider the professionals. What do you think all those stage technicians, sound engineers, etc. etc. use when dealing with audio? That's right, headphones.

      Maybe... maybe we're not dealing with music. Maybe you just want "accurate" sound reproduction and ignore things like audio positioning, head transfer functions and the likes. Take for example an explosion. Then I guess the headphones loose out to the sub woofer.

      And I also bring up the car metaphor. Headphones are the motorcycles of the audio world. Sure the top end cars are faster/better but motorcycles are so much cheaper. Buying a $1500 pair of headphones is a lot more accessible than buying a well designed room with speakers.

      --
      [FUCK BETA 2.6.2014]
    8. Re:Sarcastic or not? by jsse · · Score: 5, Funny

      And flattening my ears. And yanking things off my desk.

      Do you want my gf at less than $1,500? She could scream your ears to flat and yank things off your apartment.

    9. Re:Sarcastic or not? by Jurily · · Score: 5, Funny

      And yanking things off my desk.

      Doom 3, Nightmare, in total darkness except for the screen. You know what happens when your cat touches you?

    10. Re:Sarcastic or not? by Yocto+Yotta · · Score: 4, Funny

      Crappy comfortable headphones, what an obvious design flaw. My headphones pinch me every 30 seconds to remind me that I'm wearing them. Adds a bit to the cost, but you'll save money in the long run.

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      A B A C A B B
    11. Re:Sarcastic or not? by Nobody+Real · · Score: 4, Funny

      Your lack of scritches annoys her.

    12. Re:Sarcastic or not? by JRIsidore · · Score: 5, Funny

      Most of the time you'll have total darkness on the screen as well...

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      :w!q
    13. Re:Sarcastic or not? by mh1997 · · Score: 5, Funny

      Do you want my gf at less than $1,500? She could scream your ears to flat and yank things off your apartment.

      I've had your gf and I'd like my headphones back please.

    14. Re:Sarcastic or not? by Phroggy · · Score: 4, Insightful

      They are however excellent when it comes to playing games at a fun volume...

      Just keep in mind that that "fun" volume is causing permanent hearing loss. :-)

      --
      $x='S24;r)>63/* h@<5+oZ)32"5cz';$me='phroggy'x$];
      $x=~y+ -xz+\0-Tx+;print$_^chop$me for split'',$x;
    15. Re:Sarcastic or not? by furby076 · · Score: 4, Funny

      Only on /. would you have to specify "except for the screen". Good job there pre-empting the "you play with your screen off?"

      --

      I do not support "The Man". I also do not support your irrational stupidity
    16. Re:Sarcastic or not? by furby076 · · Score: 4, Funny

      Geeks love gadgets....so the audio industry is helping them out...today, $1500 headphones...tomorrow, $4,500 hearing aids. All made by the same company.

      --

      I do not support "The Man". I also do not support your irrational stupidity
    17. Re:Sarcastic or not? by Tony+Hoyle · · Score: 4, Insightful

      Huh? This is the exact opposite of what most audiophiles say...

      Audiophiles also pay $10,000 for wooden knobs, $5000 for foam pads, $20,000 for pieces of hardboard....

      Personally I would think saying the opposite of what audiophiles say is a good thing.

  2. All headphones are hand-made... by NixieBunny · · Score: 4, Interesting

    it's just that Sennheiser includes those quality control steps that the Chinese factories skimp on. They also take more than 0.85 seconds to solder the wires, and they use solder of reasonable quality.

    --
    The determined Real Programmer can write Fortran programs in any language.
    1. Re:All headphones are hand-made... by Dogun · · Score: 4, Informative

      I've owned a large number of Sennheisers.

      And no, that's not because I collect them, it's because the damned connections keep failing, on everything from 212-pros up through a set of 595s.

      I'm not ready to call Sennheiser reliable, even if they are more reliable than a lot of the low-end competition. Headphones could be a LOT more reliable if someone would take some damned time to find a more reliable way to deliver signal than a tiny wiggly wire and a bit of rigid solder.

  3. or else by Kamineko · · Score: 4, Funny

    Only 5,000 of these headphones can be made in a year... OR ELSE

  4. Error in summary by Anonymous Coward · · Score: 4, Informative

    These headphones are not Sennheiser's most expensive headphones to date (not even close, in fact).

    Enter the HE90 - also called the Orpheus. It is most likely the most expensive headphone ever produced. It had a very limited product run, and it sells these days for around $15, 000.

    Just to give you an idea of what they're like, if I recall correctly the amp has it's own -ignition key- ;-)

  5. $1500 headphones by Anti_Climax · · Score: 4, Informative

    While I could never justify paying $1500 for headphones, I have to say that I've been consistently impressed with the sound quality from Sennheiser 280-HD headphones. I'm sure there are better headphones to be had, but probably not for anywhere near $80.

    --
    Even people that believe in pre-destiny look both ways before crossing the street.
  6. Re:In case there's someone here that doesn't know. by Liket · · Score: 5, Insightful

    If accuracy across the audio range is of primary importance, headphones will always severely pale compared with a set of reference monitors (a.k.a. speakers) due to their physical limitations.

    Loudspeakers have to be placed somewhere.. Usually in a room. The acoustics of the room (echo / reverberation / cancellations) will severely impact the sound of speakers, and there's no way around it without spending thousands on deadening and soundproofing the room. Yes, you can RTA and EQ, and get speakers sounding almost as accurate as cans, but it will never be as tight, unless you have a sonically dead room.

    A pair of reference cans, on the other hand, interface with your ears much more accurately, and are not at all affected by room acoustics. If they have flat frequency response on one pair of ears, chances are they will have flat frequency response on most other pairs of ears too.

    My work requires me to critically listen to music almost constantly (I write audio algorithms / processors for broadcasting). I normally listen to music on calibrated speakers, but when it's time for extra critical listening, my I put my HD650s on. Speakers are no substitute -- they hide too much, smooth over problems. Reference cans give you the truth, the whole truth and nothing but the truth (whether you want to hear it or not!).

    I currently own a pair of HD650s and they were worth every penny at around $500. Electrostatic cans (STAX brand) would be another step up in accuracy, but comes at a hefty price (cost, fragility, special high-voltage amplifier etc). Until I can audition a pair of HD800s for free, I'll stick with what I have. :)

  7. Re:In case there's someone here that doesn't know. by Anonymous Coward · · Score: 5, Funny

    I recently bought a copy of Closer by Plastikman...

    Ah, the ultimate irony of audiophiles! They get so distracted by picking out which gear meets their exacting and nuanced specifications that they forget they're listening to shitty music.

  8. Priorities by PeterChenoweth · · Score: 4, Insightful

    It's all just a matter of priorities. Some folks think spending over $10,000 on a car is dumb, others see spending more than $500 on a computer, or more than $50 on a video card is stupid. For anyone who thinks that spending $1,500 on a pair of headphones is crazy, the simple fact is that you're not the intended audience.

    I don't necessarily trust what I read from so-called 'audiophiles'. Being an 'audiophile' is a little bit like being a 'photographer'. Just because you took one good picture of your dog doesn't mean you're now an expert on all things photographic. The audiophile world is, IMHO, similar. The only way to *know* what "good" stuff sounds like is to listen to the "good" stuff for yourself. You can read hundreds of reviews that describe 'veiled soundstage', or 'low-oxygen connectors', or 'velvet midrange', etc. But it doesn't mean a whole lot if you can't put it into context. The only way to do it is to listen and decide for yourself!

    About a year ago, I decided that I wanted a *good* pair of headphones for my office. I exchanged several emails with the folks at headphone.com about this, and with their blessing I ordered about $1,500 worth of headphones and amps from them, knowing that $1,000+ of it would be returned.

    I spent several weeks comparing and contrasting a half-dozen of their 'best' headphones. The result? There is a big difference between $100 cans and $500 cans. Try it for yourself. Some people might not be able to tell the difference. And that's cool, buy the $100 pair and be happy. But just as some people enjoy wine, cars, cigars, cheeses, types of underwear, video cards, {whatever!} more than others is why the market supports so many varieties of, well, everything. And at different price points.

    FWIW, I ended up keeping a pair of Sennheiser HD-650's because their sound was simply incredible and they were comfortable for long periods of time.