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Caltech Makes Flexible, 86% Efficient Solar Arrays

strredwolf writes "Caltech has released a flexible solar array that converts 95% of single-wavelength incandescent light and 86% of all sunlight into electricity. Instead of being flat-panel, they stand thin silicon wires in a plastic substrate that scatters the light onto them. The total composition is 98% plastic, 2% wire — the amount of silicon used is 1/50th that of ordinary panels. So as soon as they can get these to market, solar could be very viable and cheap to produce." Update: 03/01 21:02 GMT by KD : Reader axelrosen points out evidence that the 80%+ efficiency figure is wrong. MIT's Tech Review, in covering the Caltech announcement, says that the new panel's efficiency is in the 15%-20% range — which is competitive with the current state of the art. And the Caltech panel should be far cheaper to manufacture.

16 of 439 comments (clear)

  1. I think its entirely reasonable to say... by Serilleous · · Score: 5, Insightful

    Holy balls. If this article is spot on, they've doubled the efficiency of the current technology (which converts at about 40%) AND done it in such a way that the stuff is cheaper to manufacture AND made it flexible. This is the sort of thing that can have a real (and probably positive) impact on the world we know. Amazing. The only remaining question (I didn't see anything about it in TFA) is how durable this stuff is compared to the current panels.

    1. Re:I think its entirely reasonable to say... by camperslo · · Score: 5, Interesting

      It sounds like the summary here is overstating the efficiency a bit. The numbers are for the absorption efficiency, not the overall conversion efficiency.

      'The light-trapping limit of a material refers to how much sunlight it is able to absorb. The silicon-wire arrays absorb up to 96 percent of incident sunlight at a single wavelength and 85 percent of total collectible sunlight. "We've surpassed previous optical microstructures developed to trap light,"
      .
      .
      The silicon wire arrays created by Atwater and his colleagues are able to convert between 90 and 100 percent of the photons they absorb into electrons--in technical terms, the wires have a near-perfect internal quantum efficiency. "High absorption plus good conversion makes for a high-quality solar cell," says Atwater. "It's an important advance."'

      It looks like the overall efficiency is still very very high while using minimal resources. This is exactly the kind of innovation the U.S. needs for carbon-friendly jobs.
       

    2. Re:I think its entirely reasonable to say... by vipw · · Score: 5, Informative

      The original article is poorly written. MIT's Technology Review has an article that includes information about efficiency of generating electricity, and it says 15%-20%. http://www.technologyreview.com/energy/24665/?a=f

      So the story is really that there might be a way to make cheaper, flexible solar panels by mixing silicon and polymers.

    3. Re:I think its entirely reasonable to say... by Anonymous Coward · · Score: 5, Funny

      Actually it's spot-on. See, carbon-friendly means not turning the carbon into carbon dioxide. That is, it means not gassing the carbon. I think you would call not gassing Jews Jew-friendly.

    4. Re:I think its entirely reasonable to say... by Anonymous Coward · · Score: 5, Interesting

      I saw this posted by grobbo at engadget: http://www.engadget.com/2010/02/28/caltech-gurus-whip-up-highly-efficient-low-cost-flexible-solar/#comments

      Turns out the only benefits to this are the flexibility and low cost (which are good, sure, but not that exciting).
      According to their letter to nature.com this "also may offer increased photovoltaic efficiency", _may_ suggests to me there probably isn't any significant improvement.

      For anyone wondering why high absorption and a high QE don't necessarily result in high energy conversion (like I was a few hours ago) it's because 30% of the photons have insufficient energy to free an electron in silicon, and most of the rest of the photons have more energy than needed to free an electron, so any excess energy beyond that required to free a single electron is wasted as heat.

    5. Re:I think its entirely reasonable to say... by ender06 · · Score: 5, Informative

      There are many different factors that go into making a high efficiency solar cell. You need a front material that has very high transmittance/low reflectance at incident angles, a high absorption semiconductor, a high photon to carrier generation rate, high/easy carrier collection from the semiconductor, and broad spectrum conversion. These silicon-wire arrays appear to have high absorption and high carrier generation, but thats only part of the story. The other issue is that silicon misses out on a fair chunk of the solar spectrum. Anything after 1100nm is not converted, its simply below the bandgap.

      The title of this post and the article is incredibly misleading and very annoying/frustrating to someone who's been working on solar technologies for a while. Don't get me wrong, I think this is a very cool thing, sounds like they have to potential to make very cheap cells, but approach, let alone surpass, current multijunction cells (30-40% eff.) they will not.

      Disclaimer: University of Michigan Solar Car Team alum

  2. Meh by zmollusc · · Score: 5, Funny

    All these idiots working on solar panels when what is really needed is overcast panels to get power from gloomy days when you use more light bulbs.

    --
    They whose government reduces their essential liberties for temporary security, receive neither liberty nor security.
  3. Re:Absorbed not necessarily equal to electricity by Anonymous Coward · · Score: 5, Insightful

    If light is absorbed but not converted to electricity, isn't the panel going to get hot?

  4. Re:In requires polymer to make... by Anonymous Coward · · Score: 5, Insightful

    I beg to differ. This is exactly what we should be using our oil reserves for: building up a supply of renewable energy. Look at it this way: we can burn our oil; or we can use it to create systems that will generate energy for us, without needing further input of oil.

    I'd dearly love to see us in a world where we no longer need to burn oil or coal for energy, or if we do need to do so, we use oil we've produced ourselves - using only water and carbon dioxide as the essential inputs. On that day, we will have overcome one of the major problems facing our society today.

  5. Re:Absorbed not necessarily equal to electricity by Entropius · · Score: 5, Insightful

    I don't understand why the break-even time on solar has to be on the order of a handful of years for it to be economically feasible.

    The break-even time for nuclear is over a decade, and it's pretty long for hydro projects too. So why do we insist that solar has to turn a profit Real Quick Now?

  6. Better Article... by benjamindees · · Score: 5, Informative

    http://www.rsc.org/chemistryworld/News/2010/February/14021001.asp

    'We have shown the optical absorption efficiency and charge carrier collection efficiency of a silicon wire array cell is comparable to a conventional silicon cell, but a wire array cell uses up to 100 times less silicon due to enhanced light-trapping effects,' says Atwater. Significantly, the wire arrays absorb infrared light more efficiently that conventional silicon surfaces, further improving the performance of the new device.

    So the gist is that it's more efficient because it converts infrared, uses some type of clear polymer with alumina "reflector particles" in place of 99% of the expensive (doped) silicon, and is flexible and therefore easier to manufacture.

    --
    "I assumed blithely that there were no elves out there in the darkness"
  7. Re:Absorbed not necessarily equal to electricity by someone1234 · · Score: 5, Funny

    Well, getting hot water out of it is a feature, not a bug.

    --
    Patents Drive Free Software as Hurricanes Drive Construction Industry
  8. Re:Absorbed not necessarily equal to electricity by Calinous · · Score: 5, Insightful

    For appeal to common users, and also for appeal to producers.
          Now, solar is limited by two big things:
    1. total cost (panels are expensive, so few people buy them, so few people produce them, so they are more expensive than it could be)
    2. the Return on Investment is low (extreme cases - 10 years, but typically more than 20).

          If a cheap production method can be devised, this will open the market to many buyers (many people don't even consider buying a $25,000 solar panel system, but will buy in a heart beat a $2,500 solar panel system).
          Also, a cheap production method will allow (hopefully) a quick panel production ramp up)

  9. nice try blanco nino by l3iggs · · Score: 5, Insightful

    PhD candidate doing my research in new materials for photovoltaics here.

    I'm sick and tired of all this mis-reporting. These are NOT 86% efficient cells. If they were, (and they were inexpensive) it would be the greatest discovery in 50 years and it would have been all over every newspaper in the world 2 weeks ago when this paper was published.

    They simply absorb 86% of light that hits them. When you say a cell is X% efficient without qualifying it, it's taken to mean power conversion efficiency [PCE] (optical power in/ electrical power out) That and dollars per watt are the numbers that really matter. Read the Nature Materials paper that drove this and you'll see that theory says this design could be up to 17% efficient. That compares unfavorably to mid to high-end commercial cells on the market today.

    I'm not saying that this research is a worthless endeavor, maybe they can hit the maximum theoretically possible PCE and keep the cost down. That might have real-world impact.

    The caltech news brief quotes Atwater (the PI for this research) as saying that the photons are not only absorbed, but they're also convertedto charge carriers (which is a good step). The problem he doesn't mention here is, these charge carriers loose all their energy (voltage) before they exit the cell. Solve that problem and we've got a winner.

    The fundamental issue with nano-structured designs like this is the surface area of the P-N junctions in them. Large surface area means high dark current which means low voltage output. Low voltage output means low PCE. Unfortunately, nothing in this research solves that problem.

  10. Re:Massive typo in summary. by squizzar · · Score: 5, Funny

    You hook a lightbulb up to a solar panel, and it will keep glowing forever. Obviously this has to be done in a completely sealed box so that none of the light escapes, so you are forbidden from checking that the light is still glowing.

    Some would say it's useless, but it improves the quality of life of physicists' cats quite dramatically.

  11. Re:Godwin's Law! by Threni · · Score: 5, Funny

    Talking of Nazis, did you know that every other use of an apostrophe in your first sentence was incorrect?