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3-D Printer Creates Buildings From Dust and Glue

An anonymous reader writes "D-Shape, an innovative new 3-D printer, builds solid structures like sculptures, furniture, even buildings from the ground up. The device relies on sand and magnesium glue to actually build structures layer by layer from solid stone. The designer, Enrico Dini, is even talking with various organizations about making the printer compatible with moon dust, paving the way for an instant moonbase!"

30 of 139 comments (clear)

  1. first use by ArsonSmith · · Score: 2, Insightful

    I want a Fred Flintstone house.

    --
    Paying taxes to buy civilization is like paying a hooker to buy love.
    1. Re:first use by idji · · Score: 4, Funny

      what do you mean? a thousand yards long for those endless running scenes, Or where a wife can lock her husband out but a raptor or sabre-tooth tiger can come in through any window?

    2. Re:first use by Cyberia · · Score: 2, Funny

      Okay, how long before the High-Capacity Building Cartridges are available? And will they only come 1/10th full? Perhaps the InkJet Manufacturer's have a new customer base to fleece... One slightly filled cartridge per color = PROFIT!

    3. Re:first use by david_thornley · · Score: 2, Informative

      It's worse than that - in the closing credits, the saber-tooth locks Fred out.

      --
      "When you have eliminated the unacceptable, whatever is left, however improbable, must be the truthiness" - Holmes
  2. I, for one... by ChinggisK · · Score: 2, Funny

    I, for one, say "neato!".

    1. Re:I, for one... by Tetsujin · · Score: 2, Funny

      I, for one, say "neato!".

      Do you, really? I remain unconvinced. For all I know you could be one of those people who just says that they say "neato!"

      --
      Bow-ties are cool.
  3. Sand and Magnesium as resources... by Dilligent · · Score: 5, Informative

    ...sounds like a great choice as resources to use. As Sand is basically silicon and readily available, magnesium is also the 7th most abundant in th earths crust. It seems like this thing could go a long way towards very cheap mass production of all sorts of solid things very cheaply. There is also the RepRap project but they use plastics which I'm afraid are quite expensive as resource, although they kind of target a different area. I'm excited by this, I've been following these ideas for a while and it seems to be going somewhere, I guess we're getting closer to general purpose building machines.

  4. If they can connect it to my office photocopier... by boundary · · Score: 2, Funny

    ...I'll finally be able to get that 10 foot statue of my butt that I've always wanted.

  5. Re:Moondust-From Wikipedia by girlintraining · · Score: 5, Informative

    Can you say bad Idea?

    Fiberglass particulate is just as nasty and it's in your home right now! *ominous look upwards* Oh, wait... it's sealed behind a wall. Nevermind. Same principle apples to "space dust". Build the structure, then coat the insides or attach walls to make it a happy fun place for all.

    --
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  6. Structural integrity? by rainmayun · · Score: 3, Interesting

    I know zilch about materials science, but I have to wonder how these structures would hold up as they get large. Will they be like concrete, or like sandstone? or like particle board...

    1. Re:Structural integrity? by ColdWetDog · · Score: 2, Interesting

      Interestingly, they don't talk about that much. If you're going to build a building out of this stuff and make comparisons to Portland cement, I, for one, would like to see at least a cursory talk on strength.

      --
      Faster! Faster! Faster would be better!
    2. Re:Structural integrity? by eth1 · · Score: 2, Interesting

      I can't see how this would be useful to build buildings with. How is this an advantage over bolting together a few sections of tubular forms for the columns and tossing in some rebar and concrete? Also, you'd still have to build support for the floors just like you would with traditional concrete. Not to mention having to haul and assemble a building-sized printer at the construction site.

      Seems like it would be more useful for smaller, more complex items, rather than general construction.

    3. Re:Structural integrity? by reverseengineer · · Score: 2, Informative

      There are several different formulations of magnesium-based cements, so it's hard to say what the properties of this material would be- and concrete is a complex material where small tweaks in composition can make for big alterations in attributes. I found this brochure from D_Shape (PDF) that underneath the dramatic vision-pitching gets at more of the specifics. From the description of the material, "The stone is very similar to marble," and the description of what comes out of the nozzles as "a bicomponent liquid/solid inorganic binder," it sounds like a form of magnesium oxychloride, aka Sorel cement. Sorel cement is prepared by mixing solid magnesia (MgO) with magnesium chloride brine. It goes on to mention the possibility of adding "reinforcing fibres selected from the group comprised of glass fibres, carbon fibres, nylon fibres."

      Magnesium-based cements can be superior to their calcium silicate (Portland cement-like) counterparts in terms of strength, and they set very quickly, but the traditional issue they have had is that they are more susceptible to water erosion (the cured cement is more water soluble than Portland cement), and so they've been more popular for quick-patch type work rather than large-scale construction. Modern advances in its composition are improving its water resistance, however, and notably, water erosion would not be much of a problem on the moon.

      --
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  7. Re:Moondust-From Wikipedia by Jeng · · Score: 2, Informative

    I can say bad idea, but I do not think this is a bad idea.

    Concrete dust has many of the properties of lunar dust. We know we will have to find a way to build with it if we are going to make a moon-base.

    --
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  8. Re:He's paying for it? by beakerMeep · · Score: 3, Funny

    Maybe it prints money too?

    --
    meep
  9. Old technology by WarlockSquire · · Score: 2, Informative

    while this is certainly super-sized, this technology has been around for over a decade.
    z-corp comes to mind (www.zcorp.com)

    I saw them print out a rubber ball from elastic particles and flexible glue that actually bounced.
    They kept the cost down early by using HP Deskjet hardware for the printing (just glue instead of ink).

    cool stuff, but not new.

  10. Re:Beyond 2000 comes to life by b4dc0d3r · · Score: 2, Insightful

    Yes, but is it a solution to the problem of people replying to junk posts to get higher page placement? Putting things in context is a highly efficient organizational skill.

  11. Re:If they can connect it to my office photocopier by b4dc0d3r · · Score: 2, Funny

    Dust is cheap, why scale down?

  12. Re:what can you do without scaffolding? by wowbagger · · Score: 5, Interesting

    The "scaffolding" is sand that hasn't been sprayed with glue. Imagine making a simple dome. You lay down a layer of sand. You glue the perimeter. The center stays unglued. Let the glue set, lay down another layer of sand, glue the perimeter. Repeat, making the perimeter smaller each time. The walls are supported by the unglued sand in the middle. When you close the top, you open the side, remove the unglued sand, and you have a dome.

    This is how most of the stereolitho machines work now, save they use a support material that can be removed with a solvent that doesn't dissolve the plastic used for the parts you want to keep.

  13. Alright, build it already! by Dr.+Spork · · Score: 3, Interesting

    I always thought that we need robots to build a moonbase before we bother sending people up there again. Here's one robot that might help get the job done. Then again, it seems like a major piece of hardware that will be difficult to transport. But the idea of making stone from dust is a good one. Maybe we should half-inflate a giant balloon so its top is dome-shaped, cover it with layers of moon dirt which would be hardened with this magnesium fixative. Once the stone is thick enough, the dome will be self-supporting and a good radiation shield. The whole process might be done by a single remote-controlled backhoe with a spray-nozzle. This is the kind of cool shit that NASA should be doing.

  14. Re:Beyond 2000 comes to life by mcgrew · · Score: 2, Insightful

    Beyond 2000? How about a Star Trek replicator?

    Has anyone thought about the social implications? A Star Trek replicator would make real, concrete objects as easy to duplicate as intellectual property is now. We'll be in for a fantastic social upheaval.

  15. The summary links to a blog quoting a blog ... by IMustBeNewHere · · Score: 5, Informative

    The original story is longer, with more pictures...

  16. Paving the way ... by BitZtream · · Score: 2, Insightful

    making the printer compatible with moon dust, paying the way for an instant moonbase!

    Not paying, PAVING.

    God do you people even think about what you're typing or saying when you use phrases like this? Did it ever once occur to you to think about what you're saying and how much sense it makes?

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  17. Re:what can you do without scaffolding? by BitZtream · · Score: 2, Informative

    Slashdot needs a rule preventing the posting of stories about stories.

    Or at the very least, fucking preventing blogs about blogs about some story.

    When did slashdot become a random blog aggregator instead of news for nerds?

    If you get a submission from a user thats a link to a story about some other story, don't fucking post it. Make your own damn submission with the final site in it and stop giving out all the slashvertising and wasting our time.

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  18. Re:Moondust-From Wikipedia by tophermeyer · · Score: 2, Insightful

    I get your point that insulation in home construction is very different from construction with moon dust, however I do feel like I should make this one point:

    in practice of construction, there will always be some holes in it.

    If there is one group of people that ought to be very talented at building things that don't have holes, its astronauts.

  19. Re:Moondust-From Wikipedia by Abcd1234 · · Score: 2, Informative

    I think that humans won't have too much trouble with it as far as inhaling goes - it'll get trapped in mucus as well as all the other dust we inhale.

    Funny, you'd think the same thing about airborne silicon, and yet you'd be wrong:

    When small silica dust particles are inhaled, they can embed themselves deeply into the tiny alveolar sacs and ducts in the lungs, where oxygen and carbon dioxide gases are exchanged. There, the lungs cannot clear out the dust by mucous or coughing.

  20. Re:Moondust-From Wikipedia by uncqual · · Score: 2, Funny

    Probably a bad ideas to drill holes in the walls -- but at least if they do, the dust from drilling will go outside rather than come inside (well, at least for a while, and by the time that's no longer true, no one inside will really care much anymore).

    --
    Why is there an "insightful" mod and why isn't it "-1"? If I wanted insight, I wouldn't be reading /.
  21. Re:Moondust-From Wikipedia by DerekLyons · · Score: 3, Informative

    It's called regolith and isn't smooth.

    Regolith is the geological name for for dust covered Lunar surface. Dust is the name for the dust. (Kinda like a beach is made up of sand.)
     

    Basically, it's different enough from Earth sand and dust to be interesting, but Earth grit is still abrasive. You probably wouldn't have any more trouble with your lenses than you would on Earth.

    Earth grit, which isn't exactly common outside of sandy or windblown areas, is abrasive. Earth dust, which like Lunar dust is ubiquitous, isn't. So to some extent you're comparing apples (ubiquitous non abrasive Earth dust) to oranges (ubiquitous abrasive Lunar dust.)
     

    Wait... haven't we already sent people to the moon? If it was going to wreck our solar panels, lenses, or people, wouldn't we have already found that out?

    We have already found out that in the very short term (think hours) Lunar dust is highly damaging to moving parts. much more so than terrestrial dust. (It even damages things that you wouldn't normally think of as a moving part - like folds in clothing, or between the fingers of gloves.) We don't really have enough experience with long terms operations in Lunar dust, especially in and around operations that will disturb the dust.
     
    But it's pretty clear that the dust is going to be a major problem for equipment like the machine described in TFA, as well as for mining machines associated with recovering lunar water.
     

    I think that humans won't have too much trouble with it as far as inhaling goes - it'll get trapped in mucus as well as all the other dust we inhale.

    Yeah, that's why we make people like miners, metal workers, woodworkers, and others who work around artificially produced (and thus still sharp) dust wear personal protective equipment.

  22. The original you linked to contains a trojan by electrongunner · · Score: 2, Informative

    The page you linked to contains the Trojan:JS/Gamburl.E. MSFT Security Essentials just flagged it and removed it from my browser cache.

  23. Re:Beyond 2000 comes to life by OeLeWaPpErKe · · Score: 2, Insightful

    That's only true for a replicator that is unlimited. If the replicator had imperfections, what you say is nonsense.

    Maybe cost of energy would be the defining criterium for the cost of goods (that would be about the same situation as today, energy input is the most highly correlated property to the price of a good).

    If it was only able to re-arrange atoms you would still need mines to get to the necessary minerals, and many things would remain rare (e.g. you wouldn't be able to make gold jewels any cheaper).

    If it required at least the same mass as input to create an object, that too would create scarcity, requiring again an economy (though probably different than today's)

    The world would hardly be different, and we'd still need the economy to supply us.