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Grad Student Invents Cheap Laser Cutter

An anonymous reader writes "Peter Jansen, a PhD student and member of the RepRap community, has constructed a working prototype of an inexpensive table-top laser cutter built out of old CD/DVD drives as an offshoot of his efforts to design an under $200 open-source Selective Laser Sintering (SLS) 3D printer. Where traditional laser cutters use powerful, fixed-focus beams, this new technique dynamically adjusts the focal point of the laser using a reciprocating motion similar to a reciprocating saw, allowing a far less powerful and inexpensive laser diode to be used. The technique is currently limited to cutting black materials to a depth of only a few millimeters, but should still be useful and enabling for Makers and other crafters. The end-goal is to create a hybrid inexpensive 3D printer that can be easily reconfigured for 2D laser cutting, providing powerful making tools to the desktop."

37 of 137 comments (clear)

  1. Dual Use? by WrongSizeGlass · · Score: 3, Funny

    The end-goal is to create a hybrid inexpensive 3D printer that can be easily reconfigured for 2D laser cutting, providing powerful making tools to the desktop

    3D printer and a laser cutter? I'm no office machine expert but I don't think I want a printer capable of transforming into a laser cutter ... I've seen the Twilight Zone and this doesn't end well.

    1. Re:Dual Use? by derGoldstein · · Score: 2, Funny

      I'm no office machine expert but I don't think I want a printer capable of transforming into a laser cutter

      Not is Michael Bay is involved, anyway...

      --
      Entomologically speaking, the spider is not a bug, it's a feature.
  2. It will never sell. by seeker_1us · · Score: 5, Funny

    Why would anyone want to cut a laser?

    1. Re:It will never sell. by TubeSteak · · Score: 5, Funny

      Why would anyone want to cut a laser?

      So it'll fit better on small sharks?

      --
      [Fuck Beta]
      o0t!
    2. Re:It will never sell. by Thud457 · · Score: 2, Funny

      don't be a dope, if you cut a laser, then you have two lasers.

      --

      the preceding comment is my own and in no way reflects the opinion of the Joint Chiefs of Staff

    3. Re:It will never sell. by derGoldstein · · Score: 3, Funny

      Well yeah, but they're each only half as long.

      --
      Entomologically speaking, the spider is not a bug, it's a feature.
  3. Interesting note by oldspewey · · Score: 5, Funny

    His roommate's PhD project is the inexpensive cloning of sharks.

    I'm not sure I like where this is headed.

    --
    If libertarians are so opposed to effective government, why don't they all move to Somalia?
  4. I was not aware what RepRap was by cortesoft · · Score: 4, Informative

    http://en.wikipedia.org/wiki/RepRap_Project

    Cool. I want a self replicating replicator!

    1. Re:I was not aware what RepRap was by SheeEttin · · Score: 2, Interesting

      Cool. I want a self replicating replicator!

      Clearly, you have not watched your Stargate.

    2. Re:I was not aware what RepRap was by Trepidity · · Score: 5, Funny

      I'm afraid your only choices are zero or infinite self-replicating replicators.

    3. Re:I was not aware what RepRap was by Anonymous Coward · · Score: 3, Interesting

      I've met the RepRap team and I can tell you the one thing they are best at (and it appears slashdot are helping them replicate) is hype and self publicity.

      The RepRap machine is basically a cheap plastic printer / rapid prototyping machine which is an idea that's been around ... at least 10+ years before they started. The only component they can manufacture are the plastic bits. Have a look at the photo and see if you can spot the plastic bits. I'll give you a hint, they're not the metal frame, or the wooden base, or any of the active / electrical components. And it goes without saying that, ofcourse, you have to assemble the device it's "replicated". I recall someone asking them what percentage of the device they could 'replicate' and after lots of 'vision' and 'this has great potential' we eventually managed to get a figure of 10%.

      Rapid prototyping machines you could build at home - kinda cool but not new. Calling it 'self replicating manufacturing' - shameless publicity whoring.

  5. Re:As opposed to doers? by AdamHaun · · Score: 4, Informative

    It's a reference to the subculture embodied by this Make.

    --
    Visit the
  6. Re:All in one Coppier,Printer, Fax, Scanner, Shred by Anonymous Coward · · Score: 2, Interesting

    How about a button to laser cut up and auto eject those pesky paper jams?

  7. Re:As opposed to doers? by KahabutDieDrake · · Score: 2, Insightful

    I don't know where they are sourcing that term, but "Maker" was used extensively by Orson Scott Card in the book 'seventh son'. I imagine it's a term they have adopted for use in the reprap community. Which makes sense, because it's highly applicable.

  8. Public School shop classes. by FrameRotBlues · · Score: 4, Interesting

    IMHO, this is the kind of inventive tinkering that should be pushed forward in today's schools. It takes a lot of different skills from across several disciplines to be able to crank something like this out, but once you see it, you realize how simple it really is. It takes imagination and perseverance as well, and that's hard to teach.

    I don't mean to start a "Public schools are apathizing our youth!" thread, but I wonder how many kids would really enjoy classes geared towards making useful projects out of surplus crap - a combining of wood shop, metal shop, and electronics classes.

    1. Re:Public School shop classes. by spopepro · · Score: 2, Insightful

      I completely agree with everything you are saying. It would work great if our schools were populated with slashdot type students. Unfortunately, reality is otherwise. I think if you spent some time in schools you would be shocked at how apathetic they are when we get 'em.

      However, I do think there is a serious problem with the direction schools are going with the use and teaching of technology. The emphasis has been on acquiring more and more computer workstations. Tech education now consists of word, powerpoint, and internet searches. Somewhere we (educators) need to turn it around and start doing better than just training end users.

    2. Re:Public School shop classes. by Dunbal · · Score: 4, Insightful

      By necessity the school has got to gear to the slowest.

            And that's where everything starts to go wrong. Instead of encouraging the stragglers to catch up, everyone is forced to slow down. In this environment not one slow-poke will make an extra effort - why should he? Whereas more than one above average intelligence student will get frustrated and/or bored and stop paying attention. Only the truly gifted come through such a process unscathed - but because they don't need "school" anyway. Put them next to a pile of books and provide a mentor to answer the occasional question, and they're fine in ANY environment. They live for learning and you can't take it from them.

      --
      Seven puppies were harmed during the making of this post.
  9. Where can we get cheap sharks to go with this? by Joe+The+Dragon · · Score: 2, Funny

    Where can we get cheap sharks to go with this?

  10. Re:Member of RepRap? by santax · · Score: 2, Funny

    Oh god, that really makes me think it isn't fit for my goal! Bad marketing indeed!

  11. Teak Etching! by Suki+I · · Score: 2, Interesting

    If Teak (Tectona) is dark enough, it could be used to make awesome etchings for paperweights and other cool knickknacks.

  12. Re:Member of RepRap? by GaryOlson · · Score: 2, Funny

    That laser head starts rastering across the material fast enough it's just what the device sounds like: reprap,reprap,reprap,reprap.....

    --
    Every mans' island needs an ocean; choose your ocean carefully.
  13. Re:As opposed to doers? by cmiller173 · · Score: 2, Insightful

    see also: Cory Doctorow's novel Makers http://craphound.com/makers/download/ Decent read for when you want to escape reality for a while. Download-able in 12+ formats no DRM.

  14. Re:As opposed to doers? by pspahn · · Score: 2, Interesting

    And thus I have been informed. This is entirely news to me, and is certainly stuff that matters. My mind is whizzing with awesome ideas as a result.

    Applause

    --
    Someone flopped a steamer in the gene pool.
  15. I'll be impressed by Anonymous Coward · · Score: 2, Funny

    when the thing can cut through the fruitcake I got last Christmas

  16. Cloth? by WindBourne · · Score: 3, Interesting

    Seriously, something like this could cut patterns CHEAPLY on cloth. Think of it as a stamping machine.

    --
    I prefer the "u" in honour as it seems to be missing these days.
  17. Actually optical choppers are very useful by caseih · · Score: 5, Interesting

    Warning: Science content.

    Several labs in my Uni's Chemistry Department regularly employ LASER choppers, if not "cutters". Simply stick the disk with the slits you want (to set the pulse duration) in front of the laser and set the motor to the desired RPM. That's how they get he pulse durations and frequencies that they need for their experiments. One could also use liquid crystal to turn the beam on and off rapidly. Come to think of it, I have no idea how a CD or DVD burner controls its laser. Maybe the laser can be turned on and off fast enough.

    1. Re:Actually optical choppers are very useful by TubeSteak · · Score: 4, Informative

      Come to think of it, I have no idea how a CD or DVD burner controls its laser. Maybe the laser can be turned on and off fast enough.

      The laser is continuously* on and usually at a fixed distance.
      The laser head can move up and down if it needs to change the focal length to try and re-read errors.

      The spinning disc also provides the time + convection for heat to dissipate and not melt the plastic.

      *or not depending on whatever caching mechanism the drive has...
      which isn't the same thing as saying it can't be turned on/off rapidly, just that there's no need.

      --
      [Fuck Beta]
      o0t!
  18. Re:As opposed to doers? by TheLink · · Score: 3, Funny

    Yeah Shai-Hulud's been around for a while.

    --
  19. Re:Member of RepRap? by Walt+Dismal · · Score: 2, Interesting

    Well, look what the ability to make hundreds of dies simultaneously on a wafer did for the semiconductor revolution. If one could make hundreds of small plastic custom parts at one time, it could enable small businesses to make things they otherwise couldn't do economically. I look at cheap Chinese products and ask, why make them over there and lug them thousands of miles at a cost of energy, when we could do short runs as needed here, locally and by American businesses. I have lots of things around the house that could have been made by a machine with this technology (layered up). By the way, let's extend the manufacturing principle to not just 2D axes but also rotational, as in what a lathe does but instead of removing material you add it to a rotated base. So for example you could make a cup on demand out of plastic beads fused together - which is just about what a styrofoam cup is.

  20. Re:As opposed to doers? by ShieldW0lf · · Score: 2, Informative

    It's a reference to the MakerBot. It's a RepStrap, a way to build yourself a RepRap if you don't yet own a one. I've got one on my desk upstairs, waiting for a replacement thermistor for my extruder so I can start churning out parts for this one.

    The fact that you can get one in a kit form has spawned a whole host of different printable upgrades for the MakerBot. For example, there's a set of models up on thingiverse you can download and print that will let you mount a Dremel tool in place of the print head for light CNC work. I'm planning to try cutting circuit boards with it.

    --
    -1 Uncomfortable Truth
  21. Re:MOAR POWER! by Jedi+Alec · · Score: 5, Funny

    I'm going to be up front and honest and tell you "I don't know".

    Ok, that's it. Please hand in your Slashdot ID on the way out...not knowing something is one thing, but actually admitting it?

    Shame on you sir, shame on you.

    --

    People replying to my sig annoy me. That's why I change it all the time.
  22. Re:Member of RepRap? by JohnBailey · · Score: 2, Interesting

    Well, look what the ability to make hundreds of dies simultaneously on a wafer did for the semiconductor revolution. If one could make hundreds of small plastic custom parts at one time, it could enable small businesses to make things they otherwise couldn't do economically. I look at cheap Chinese products and ask, why make them over there and lug them thousands of miles at a cost of energy, when we could do short runs as needed here, locally and by American businesses. I have lots of things around the house that could have been made by a machine with this technology (layered up). By the way, let's extend the manufacturing principle to not just 2D axes but also rotational, as in what a lathe does but instead of removing material you add it to a rotated base. So for example you could make a cup on demand out of plastic beads fused together - which is just about what a styrofoam cup is.

    Eventually perhaps. But right now, injection moulding and other similar techniques are more practical.To use your Styrofoam cup example. The cups take a fraction of a second with a mould. Pop two halves together, pump in the Styrofoam, dry, release. Easy and efficient. Thousands can be made in an hour. 3D object creation is in it's infancy right now. The hardware is expensive and still quite primitive, with a limited number of things it can use as a medium. In time.. Who knows. Making a cup with a 3D printer of any kind would be pretty slow. Fine for one cup, but not for mass production. Eventually it might be practical to have plastic printers/recyclers at home,and if you want a cup, print one in about 5 minutes, then if it breaks, recycle it into a new cup at home. Someone in the rep rap or maker-bot community is currently working on a plastic recycling unit that takes things like plastic milk bottles and shreds and melts them down, then extrudes a plastic filament that can be used in the 3D printer.

    --
    It is difficult to get a man to understand something when his job depends on not understanding it.
  23. Re:MOAR POWER! by Khyber · · Score: 3, Informative

    Yes, they are, as blue is a higher energy-potential.

    200mW 405nm Laser vs 350mW 630nm laser - blue laser will win every time.

    --
    Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
  24. Re:Member of RepRap? by Walt+Dismal · · Score: 2, Interesting

    Sure, there are more efficient and practical ways but the point of personal manufacturing systems is to be able to make things yourself in small runs instead of depending on large-scale mass production manufacturers. If I have a home box that can make shoes, I might choose to pay a little more for raw materials but I gain the ability to be independent of a specific finished goods maker. Even it is slower than buying off the shelf and it takes two days to process, I don't care if it runs overnight and takes six different kind of plastic feedstock. Essentially it amounts having tiny elves in my cottage who magically make things at night without my doing it and without my depending on China and Walmart. But I understand your point about mass production and agree that one-offs are not always the perfect solution.

  25. Alright!!! by hesaigo999ca · · Score: 2, Interesting

    Ok, so when this becomes cheap enough to replace all lasers used to correct vision, instead of thousands of dollars, we would be talking about hundreds...cool

  26. Not on male sharks by SmallFurryCreature · · Score: 2, Funny

    The "smaller" the shark, the bigger the laser. Same as American males drive really big cars. It is called "compensating".

    --

    MMO Quests are like orgasms:

    You may solo them, I prefer them in a group.

  27. Re:Member of RepRap? by TheRaven64 · · Score: 2, Insightful

    I think the recycling thing is important. I was really tempted by something like the MakerBot or RepRap when I saw them at FOSDEM, but I knew that my house would quickly fill up with random plastic crap if I had one. On the other hand, if I could just dump stuff I was bored with back in the plastic reservoir and have it melted down for re-using in the next thing I wanted, that would be really great. I'd love, for example, to be able to fabricate the right number of plastic plates, knives, and forks for a picnic, then just wash them and melt them down after use. The same is true for a lot of kitchen things. I have a load of mixing bowls all in different sizes. Some of them only get used once or twice a year. They take up space all the time though. For things like jelly moulds, they'd be fantastic - you could print a new shape every time.

    --
    I am TheRaven on Soylent News