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GE Closes Last US Light Bulb Factory

pickens writes "The Washington Post reports that last major GE factory making ordinary incandescent light bulbs in the US is closing this month, marking a small, sad exit for a product and company that can trace their roots to Thomas Alva Edison's innovations in the 1870s. What made the plant vulnerable is, in part, a 2007 energy conservation measure passed by Congress that set standards essentially banning ordinary incandescents by 2014 but rather than setting off a boom in the US manufacture of replacement lights, the leading replacement lights are compact fluorescents, or CFLs, which are made almost entirely overseas. GE developed a plan to see what it would take to retrofit a plant that makes traditional incandescents into one that makes CFLs but even with a $40 million investment the new plant's CFLs would have cost about 50 percent more than those from China. 'Everybody's jumping on the green bandwagon,' says Pat Doyle, 54, who has worked at the plant for 26 years. But 'we've been sold out. First sold out by the government. Then sold out by GE.'"

33 of 797 comments (clear)

  1. The easy way out by w00tsauce · · Score: 5, Interesting

    GE needs to team up with Cree and retrofit their factory for making the next generation LED bulbs.

    1. Re:The easy way out by modmans2ndcoming · · Score: 4, Funny

      we need to implement DC lighting circuits in homes and the heatsinks and fans go away. the reason for the HSF is to convert the AC to DC.

    2. Re:The easy way out by MrNaz · · Score: 5, Insightful

      The Cree MCE can push 1000 lumens with about 10W of power. There are other LEDs as well (SSC P7, SST-90) that can output this sort of lumen count. However there are no standard type bulbs that feature it, as the problem with LEDs is that they dissipate the heat into the fixture rather than radiate it forward. This means that the fire hazard is an issue, unless your roof is made of fireproof material. Radiating heat into the room is a non issue, as rooms are usually large enough that this is not an issue. A small area just behind the light getting very very hot, however, is an issue.

      For this reason I think that the LED problem is simply one of designing fixtures where the heat sink is designed such that the surface that the LED is mounted on has significant surface area facing the same direction as the LED. This may mean complex designs, but light fittings are already complex because interior designers are a bunch of loonies. Now they'll actually have a reason to make that room lamp look like a gigantic vagina.

      --
      I hate printers.
    3. Re:The easy way out by Yvan256 · · Score: 4, Funny

      Who cares? I'm not much of a ceiling fan anyway. The floors, on the other hand... I'm a big fan of those things. They allow me to walk around!

    4. Re:The easy way out by Entropy2016 · · Score: 4, Informative

      The LED light does actually produce significant heat. It's nowhere near as much heat as an incandescent or CFL, but because LED's have such a very low heat tolerance (heat reduces their lifespan), keeping them cooled them isn't as easy as simply removing the AC/DC converter.

    5. Re:The easy way out by arisvega · · Score: 4, Interesting

      It's not all about illumination- there is many a occasion where the heat produced by the incandescent bulb is desired; keeping food warm, keeping your pet reptile happy, to name a few.

      I am definately for sanity in resource management, but I can't fathom this banning obsession-

      --
      The three laws of thermodynamics:(1) You can't win. (2) You can't break even. (3) You can't even quit.
  2. This works well with a previous story by Nerdfest · · Score: 4, Funny

    This is a great solution to the 'too many patents' problem in a story earlier today. No lightbulbs means no ideas right?

  3. Sold out by GE? by Desert+Raven · · Score: 4, Insightful

    OK, how exactly were they "sold out by GE"?

    The plant wasn't profitable currently, was going to be made obsolete by law in a couple of years, and was not even remotely profitable to refit to producing the CFLs.

    So they should just pay people to work for the heck of it?

    1. Re:Sold out by GE? by Eharley · · Score: 4, Interesting

      Seriously.

      I remember this article last year

      "When Congress passed a new energy law two years ago, obituaries were written for the incandescent light bulb. The law set tough efficiency standards, due to take effect in 2012(?), that no traditional incandescent bulb on the market could meet, and a century-old technology that helped create the modern world seemed to be doomed."

      "But as it turns out, the obituaries were premature." ...
      "The incandescent bulb is turning into a case study of the way government mandates can spur innovation."

      "There's a massive misperception that incandescents are going away quickly," said Chris Calwell, a researcher with Ecos Consulting who studies the bulb market. "There have been more incandescent innovations in the last three years than in the last two decades."

      -----

      So it would seem that GE just doesn't want to invest in the US and instead make the same crap it's already making more cheaply in China.

  4. It's easy for stuff to be 50% less in a factory to by Joe+The+Dragon · · Score: 4, Insightful

    It's easy for stuff to be 50% less in a factory town where works are just meat and they work super overtime with no overtime pay. Also over seas it costs less to pay off / bribe gov into looking the other way over them breaking over time and worker rights laws.

  5. GE...is looking out for themselves by Anonymous Coward · · Score: 5, Insightful

    GE is looking out for themselves. Making light bulbs overseas is cheaper, so they do it without one bit of shame. Which is fine, they're a corporation, their duty is to their shareholders. If their shareholders want profits, they have to do it cheaper.

    The US government has duties to the citizens. Unfortunately this can put some citizens out of sorts, because the needs of the whole may be different. Sorry, but it happened with the buggy whip makers, it'll happen with the light bulb ones.

    Hopefully these employees are getting retraining, education, and whatever other resources they need to find jobs. You can certainly differ over whether or not the restrictions of light bulbs are appropriate, but we can't just throw our hands up and do nothing. If you have better ideas, please give them instead of just offering criticism.

    I would rather hear dumb ideas than just hearing that you think all ideas are dumb.

  6. Sometimes free markets are a real bitch by zerofoo · · Score: 4, Insightful

    In the manufacture of physical things it's very hard to compete with companies operating in other countries that have less worker protections, less environmental protections, and non-existent employee benefits.

    Either we stop buying from manufacturers located in these countries or we push our legislators to prohibit the import of items manufactured under these conditions.

    OR

    We lower our standard of living to a 3rd world standard to "compete". Is throwing away your standard of living worth cheap light bulbs?

    -ted

  7. Why didn't they push LEDs instead of CFL ? by SirGeek · · Score: 4, Informative

    I loath CFL lights. They don't last ANYWHERE near the reports say they will. Yet the power LED on one of my computers is still happily running (after 24 hours a day for 10 years).

    And LEDs don't require you to use a hazmat suit to pick up pieces if you break one (since they contain Mercury).

    1. Re:Why didn't they push LEDs instead of CFL ? by nickersonm · · Score: 4, Interesting

      I've not needed to replace a single CFL since I changed out all the lightbulbs with them when moving in to my current apartment 4 years ago. Perhaps your power supply is dirty? I hear bad things about CFLs, but the cheap ones I purchased were the best lighting investment I've ever made.

    2. Re:Why didn't they push LEDs instead of CFL ? by Jeremi · · Score: 5, Informative

      And LEDs don't require you to use a hazmat suit to pick up pieces if you break one (since they contain Mercury).

      LED light bulbs are available.... pricey, but perhaps worth it?

      --


      I don't care if it's 90,000 hectares. That lake was not my doing.
    3. Re:Why didn't they push LEDs instead of CFL ? by westlake · · Score: 4, Insightful

      And LEDs don't require you to use a hazmat suit to pick up pieces if you break one (since they contain Mercury).

      Urban legend. Light fingered

    4. Re:Why didn't they push LEDs instead of CFL ? by Camel+Pilot · · Score: 4, Informative

      we pick up and vacuum up the pieces of broken CFLs without hazmat suits all the time,

      Actually vacuuming is the one thing you are not suppose to do!

      http://www.epa.gov/cfl/cflcleanup.html

      And sure the ill effects of one or two might not be noticeable but if you have young'ns in house it may long term

    5. Re:Why didn't they push LEDs instead of CFL ? by slapout · · Score: 4, Informative

      "If they were dangerous, the government would never allow them to be sold" -- that's a joke, right?

      Proper cleanup steps are only a two page PDF:

      Cleaning Up a Broken Compact Fluorescent Light Bulb (CFL)
      Fluorescent light bulbs contain a very small amount of mercury sealed within the glass
      tubing. The U.S. Environmental Protection Agency recommends the following cleanup
      and disposal steps:
      Before Cleanup: Air Out the Room
        Have people and pets leave the room, and don't let anyone walk through the
      breakage area on their way out.
        Open a window and leave the room for 15 minutes or more.
        Shut off the central forcedair heating/air conditioning system, if you have one.
      Cleanup Steps for Hard Surfaces
        Carefully scoop up glass pieces and powder using stiff paper or cardboard and
      place them in a glass jar with metal lid (such as a canning jar) or in a sealed
      plastic bag.
        Use sticky tape, such as duct tape, to pick up any remaining small glass
      fragments and powder.
        Wipe the area clean with damp paper towels or disposable wet wipes. Place
      towels in the glass jar or plastic bag.
        Do not use a vacuum or broom to clean up the broken bulb on hard surfaces.
      Cleanup Steps for Carpeting or Rug
        Carefully pick up glass fragments and place them in a glass jar with metal lid
      (such as a canning jar) or in a sealed plastic bag.
        Use sticky tape, such as duct tape, to pick up any remaining small glass
      fragments and powder.
        If vacuuming is needed after all visible materials are removed, vacuum the area
      where the bulb was broken.
        Remove the vacuum bag (or empty and wipe the canister), and put the bag or
      vacuum debris in a sealed plastic bag.
      Cleanup Steps for Clothing, Bedding and Other Soft Materials
        If clothing or bedding materials come in direct contact with broken glass or
      mercurycontaining powder from inside the bulb that may stick to the fabric, the
      clothing or bedding should be thrown away. Do not wash such clothing or
      bedding because mercury fragments in the clothing may contaminate the
      machine and/or pollute sewage.
        You can, however, wash clothing or other materials that have been exposed to
      the mercury vapor from a broken CFL, such as the clothing you are wearing when
      U.S. Environmental Protection Agency June 2010
      you cleaned up the broken CFL, as long as that clothing has not come into direct
      contact with the materials from the broken bulb.
        If shoes come into direct contact with broken glass or mercurycontaining
      powder from the bulb, wipe them off with damp paper towels or disposable wet
      wipes. Place the towels or wipes in a glass jar or plastic bag for disposal.
      Disposal of Cleanup Materials
        Immediately place all cleanup materials outdoors in a trash container or
      protected area for the next normal trash pickup.
        Wash your hands after disposing of the jars or plastic bags containing cleanup
      materials.
        Check with your local or state government about disposal requirements in your
      specific area. Some states do not allow such trash disposal. Instead, they require
      that broken and unbroken mercurycontaining bulbs be taken to a local recycling
      center.
      Future Cleaning of Carpeting or Rug: Air Out the Room During and After Vacuuming
        The next several times you vacuum, shut off the central forcedair heating/air
      conditioning system and open a window before vacuuming.
        Keep the central heating/air conditioning system shut off and the window open
      for at least 15 minutes after vacuuming is completed.

      --
      Coder's Stone: The programming language quick ref for iPad
  8. they don't specify bulb type by YesIAmAScript · · Score: 4, Insightful

    Just efficiency levels. You can choose any technology that meets that efficiency standard.

    When energy costs and availability affect our way of life and security so much, using a statism to attack a move as logical as this just doesn't make sense.

    --
    http://lkml.org/lkml/2005/8/20/95
  9. Re:You gotta compete on the global marketplace! by epiphani · · Score: 5, Insightful

    Please explain how the government mandating energy efficiency is equivalent to the government screwing us.

    The government keeps your energy prices artificially low. I think that gives them the right to make sure you're not pissing away energy. Or would you rather electricity was five times the current price?

    I actually might prefer that. But I also make significantly more than the average person.

    --
    .
  10. lighting is 20% of a home energy bill by YesIAmAScript · · Score: 4, Insightful

    So that's 1/5th of all the energy used in residences.

    That's not minuscule.

    Your last argument is ridiculous. Every bit counts, just because one thing isn't done doesn't mean another thing done isn't useful.

    And by they way they ARE mandating better fuel standards. The CAFE (required fuel economy average of cars sold) goes up 2.5mpg next year (first raise in a decade) and will go up another 4.8mpg over the next 8 years.

    --
    http://lkml.org/lkml/2005/8/20/95
  11. Re:CFLs won't last by seeker_1us · · Score: 4, Insightful
    You are not supposed to be throwing them into landfills. The labels on the back of the packaging say that. Its easy to recycle them. When I buy new CFLs from Lowes, I bring the old ones in and drop them off at the front desk. End of story.

    In 3 to 5 years when all the CFLs start dying, there will be a huge furor over the mercury they contain leeching into landfills.

  12. and we can save about 2/3rds of that by YesIAmAScript · · Score: 4, Insightful

    So this can cut energy usage in the US by about 1.75%.

    And you say it doesn't count? That's a lot of energy.

    Passenger cars use about 14% of the energy in the US. You would like to increase fuel economy average in cars 5mpg. This would reduce that energy use about 15% (5mpg out of 32mpg). That's an energy reduction of 2.2%.

    So you ridicule one mandate as trivially small and suggest one that is only 25% larger as the real answer? Especially when the lighting one can be much more easily implemented as it is much easier and cheaper to replace light bulbs than to replace your car.

    --
    http://lkml.org/lkml/2005/8/20/95
  13. Re:CFLs won't last by westlake · · Score: 4, Informative

    In 3 to 5 years when all the CFLs start dying, there will be a huge furor over the mercury they contain leeching into landfills.

    Or not.

    In the United States, the U.S. Environmental Protection Agency estimated that if all 270 million compact fluorescent lamps sold in 2007 were sent to landfill sites, that this would represent around 0.13 metric tons, or 0.1% of all U.S. emissions of mercury (around 104 metric tons that year.) Compact fluorescent lamp

  14. Re:It's easy for stuff to be 50% less in a factory by nickmalthus · · Score: 4, Insightful

    Actually what needs to happen for America to stay competitive with China is for an oppressive fascist authoritarian government to seize power and subsequently squelch all dissent as party loyalist pillage the country. Then we would be apples to apples the same as China and that future doesn't seem to be too far off.

    --
    If a nation expects to be ignorant and free, in a state of civilization, it expects what never was and never will be-T J
  15. Re:You gotta compete on the global marketplace! by Anonymous Coward · · Score: 5, Informative

    First, you have the problem of power factor, which means that with fluorescent bulbs, you're often drawing a lot more power than you think, it just isn't getting metered that way.

    I'm sorry, this doesn't make any sense. Are you talking about reactive power here? Reactive power is important in grid control... but it is not energy. Energy is the issue here. Fluorescent bulbs do not, in fact, use more energy than incandescent-- they use less.

    Second, you have the spectrum of light, which because it is balanced towards the blue end and because it isn't a continuous spectrum, isn't perceived as being of equal brightness.

    Actually, the reason that fluorescent bulbs are more energy efficient is because their emission puts out more of its light in the parts of the spectrum that the human eye uses efficiently, not less. Incandescents are way too red-rich. (As should be obvious-- there's no way to get a thermal source to an emission temperature of 5800K, which is the sun's temperature.)

  16. Re:You gotta compete on the global marketplace! by darkmeridian · · Score: 4, Insightful

    Well, then, it's like lead manufacturers getting really pissed when the government ruins their business by banning leaded gasolines. Governments regulate shit all the time. It's part of the business environment. If you can't adapt, you deserve to get wiped out.

    --
    A NYC lawyer blogs. http://www.chuangblog.com/
  17. Re:Blame it on minimum wage laws. by the+eric+conspiracy · · Score: 4, Insightful

    Any adult working a minimum wage job in the US qualifies for public assistance in a variety of ways. Employers who pay this wage are effectively being subsidized by the government.

    There is no benefit to the US economy to have subsidized businesses operating in its economy. And subsidized low wage employees are a disincentive to capital investment to improve the productivity of workers, which is ultimately a drag on the economy.

    China's low wages, effectively managed by excessively low Yuan valuation are a big disincentive to modernization there. Eventually I am sure that China will realize that mercantilism on the scale they are attempting won't work - you can't drag 1.3 billion people to modern consumer lifestyles by selling cheap light bulbs to a country with a population of 300 million.

    We just don't need that many light bulbs.

    And building an economic model based on sub min wage workers who are government subsidized so they won't starve is flat out stupid.

  18. Re:You gotta compete on the global marketplace! by Luckyo · · Score: 4, Insightful

    If CFLs are really so wonderful then there's no need for the government to get involved because people will buy them instead of ordinary bulbs. But they're not, so they're being forced on people who don't want them.

    You're missing the obvious point ON PURPOSE. The point is that no one will switch to a cheaper version that requires more initial investment, even if it clearly saves a lot of energy.

    It has been like this for most more efficient technologies on customer side. Until the initial investment is either heavily subsidized, or the previous one banned, progress will not happen. This is basic human nature, to use the old thing "that works", and bitch about "new thing that doesn't work (exactly like the old one used to)".

    Fun part: if you don't buy the cheapest bulb, but a quality one for a 30-50% higher price then the trashy one, most of the problems people whine about when they talk about CFLs and LEDs go away. Which again brings us to stupidity of being cheap.

    There's an old saying: "I'm not rich enough to buy cheap things".

  19. Re:You gotta compete on the global marketplace! by FlyingGuy · · Score: 5, Insightful

    You are an idiot, it's just that simple.

    No industry in the US can compete with another country where the wages are 1/100th of what a similar US worker needs to get paid for doing the same job.

    Have you noticed the prices of any of the following going down to a level that a worker can can still have a decent lifestyle in this country while being paid the equivalent of wages paid in China which is less the ONE dollar an hour?

    • Housing
    • Land
    • Transportation
    • Food
    • Utilities ( electricity, heating oil, natural gas )
    • Clothing
    • Education

    Think you can live anywhere in this country making One dollar an hour? Or anywhere in the UK making One Pound an hour? Or anywhere in the EU making One Euro an hour besides perhaps in a dumpster behind a Wal-Mart?

    What kind of job do you have? i bet it is in IT. Trust me, if they could figure out a way to outsource your ass to China, they would and that person might be getting paid the Chinese equivalent of 5 dollars an hour. Can you live where you live right now and maintain your lifestyle on 5 dollars an hour? Yeah I didn't think so.

    --
    Hey KID! Yeah you, get the fuck off my lawn!
  20. how did this get modded up? by YesIAmAScript · · Score: 4, Informative

    Bad math and Jenny McCarthy-style pseudo science (with a Fox question mark no less!).

    I'm ashamed of you slashdot.

    Fluorescents are 3x as efficient as incandescents. Yes, the efficiency is exaggerated on the labels because the bulbs don't quite put out as much light as the incandescents they are comparing against. But even if you correct for that fluorescents are far more efficient.

    Heck, to prove it, just light up a bulb and touch it. Feel that heat on the incandescent? That's wasted energy that didn't go to light. Now touch an equivalently bright fluorescent bulb, it's only a little warm.

    Power factor doesn't mean it's using more power than you would think from the wattage, it means it's using more CURRENT and less voltage. Anyway, changing phase like this (low power factor) doesn't mean that the meter isn't measuring correctly. If this were true, people would be strapping inductors onto the lines in their house right before the meter to get free power.

    Power factor is only an issue for the electric company, they have to adjust for it. And they are adept at adjusting for it. This is evidenced by how the electric companies are very interested in you using CFLs, my electric company sends me mail about it twice a year. If the low power factors of CFLs presented problems to them, they wouldn't do this, would they?

    If you don't like bluish CFLs, get yellowish ones. There are 3 colors, one is very yellow.

    I agree LEDs still have limitations. I'd like to get some for my hallway but I"m not ready to make that move yet.

    Dimmers are not suitable for fluorescent or LED bulbs, each should really be dimmed with a control signal instead of a rheostat. Hopefully this kind of technology will be common in homes soon so we can get rid of the buzzing from dimming fluorescent and LEDs.

    The government is subsidizing your fossil fuels significantly. You don't see it in your bill, because it isn't being subsidized by giving you money to give the electric companies to pay for electricity. We massively subsidize oil drilling and production.

    http://www.scientificamerican.com/blog/60-second-science/post.cfm?id=how-much-in-subsidies-do-fossil-fue-2009-09-18

    Your electric bill would be noticeably higher without these subsidies and solar would look correspondingly a little cheaper.

    --
    http://lkml.org/lkml/2005/8/20/95
  21. Re:You gotta compete on the global marketplace! by SomeKDEUser · · Score: 4, Insightful

    Look, I have to live in North America for a few years. Now I can see the consequences of the absence of gov regulations on efficiency. The washing machine is a model which is technologically on par with the cheapest model on sale in supermarkets in Morocco (I shit you not). It was hell getting a cooking surface in vitro-ceramics. Convection oven? No can do unless you import it from Germany and sell a couple organs.

    It is a huge joke. Of course they can't sell their junk outside of America: the rest of the world has moved on, and although the transition to ever more efficient systems meant the the consumer had to pay a premium along the way, the end result is that the quality of everything you buy is so much better that after having seen it both ways, I can tell you: it is worth it.

    Because the sad economic fact is that there is some price people are ready to buy for any widget. If the efficiency of the widget is mandated, you get the efficient widget at that price. Otherwise you get the cheap to manufacture widget at the same price. This is why the US is losing manufacturing to China, and Germany is not: there is plenty of room in the high end, there is infinite potential for innovation, but you have to help it happen. And people hate change: even if the alternative is in all ways better, they will not change (think linux and windows). Change is social. There is a strong role of government not in innovation, but in forcing companies to innovate, through the means of efficiency targets, for example.

  22. Re:You gotta compete on the global marketplace! by Xyrus · · Score: 4, Insightful

    First, you have the problem of power factor, which means that with fluorescent bulbs, you're often drawing a lot more power than you think, it just isn't getting metered that way.

    Bullshit. Bullshit, bullshit, bullshit.

    Do you honestly think for one second that a power company would honestly not charge you if you were actually consuming more power than you really are? Do you think for one second that power companies would offer INCENTIVES to switch to CFLs if they were really consuming more power and were less efficient than incandescent lights? Or is there some other inane reason why a company would purposefully put itself into a position to be forced into building out infrastructure to support the power demand of all these inefficient CFLs?

    Second, you have the spectrum of light, which because it is balanced towards the blue end and because it isn't a continuous spectrum, isn't perceived as being of equal brightness. To get the same perceptual brightness, IIRC, you are drawing slightly more power with fluorescent bulbs than with modern incandescent (e.g. halogen) designs, and approaching that of plain jane incandescent bulbs.

    Subjective nonsense, and also incorrect. I have 100W "warm" (2500-3000K) CFLs that are just as bright as any 100W incandescent I've ever used, and they use a fraction of of the energy. Since the human eye is most responsive to green light, then physically speaking CFLs should appear BRIGHTER as they have a strong emission line there. Your visual preferences may differ.

    And that's before you add in things like the increase in depression [fullspectr...utions.com], suicides, and cancer [reason.com] linked with fluorescent lighting.

    Correlation is not equal to causality. That should be pretty damn obvious in your second link. Your first link also is not a surprise, and has little to do with flourscent lighting. It's well know that lack of adequate lighting over a period of time can contribute to problems like depression if you already have them. Incandescents won't help. Sunlight will. Locking kids up inside for 8 hours a day with no sun exposure isn't going to improve with incandescent bulbs. Nor will the cost of the massively larger power bill and maintenance cost for replacing the damn things every 3 months.

    Regardless, if there was a serious issue I'm pretty sure someone would have raised it by now. Or is there another conspiracy in there you're just itching to tell us about.

    We're getting massively screwed.

    Yes we are, but not by this.

    BTW, the government isn't subsidizing energy significantly. Maybe a little, but certainly not a favor of two, much less five.

    ROFL.

    --
    ~X~