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Electric Car Goes 375 Miles On One 6-Minute Charge

thecarchik writes with this quote from AllCarsElectric: "We all know that battery packs are the weakest link in electric vehicles. Not only are they heavy and expensive, but they take a long time to recharge and on average can only provide around 100 miles per charge. A German-based company has changed all that with a new vehicle capable of driving up to 375 miles at moderate highway speeds. ... It doesn't end there. The company responsible for the battery pack, DBM Energy, claims a battery pack efficiency of 97 percent and a recharge time of around 6 minutes when charged from a direct current source. Unlike the small Daihatsu which was heavily modified by a team in Japan earlier this year that achieved a massive 623 miles on a charge at around 27 mph, the Audi A2 modified by DBM Energy was able to achieve its 375 miles range at an average speed of 55 mph."

42 of 603 comments (clear)

  1. How long does it last? by rossdee · · Score: 5, Insightful

    How many charge-discharge cycles will this battery last, and how expensive is it?

    1. Re:How long does it last? by mail2345 · · Score: 4, Insightful

      Don't forget the recharger, which might be expensive or inefficient.
      The manufacturing process could also pose a problem, it might require plenty of energy and/or release waste.

    2. Re:How long does it last? by Anonymous Coward · · Score: 5, Insightful

      Why do people struggle with this? To provide the charging current needed to charge in 6 minutes, all you need is a charging station that is topped up by the grid but uses a large battery (of batteries). The peak current to charge the car is taken care off by the batteries and the average daily usage at the station is supplied by the grid.

      Similarly, you could have a small charging station at home that consists of a battery similar to what is in the car and a trickle top up system that take 24 hours or more to charge off the low current house supply.

      No rocket (or nuclear) science needed!

    3. Re:How long does it last? by MoonBuggy · · Score: 5, Informative

      Now to totally suck the humour out of that post:
      Call it 1GW output for a reasonably sized nuclear plant. A reasonable estimate for the efficiency of an electric car (according to Wikipedia) is about 15kWh/100km; after converting to more usable units, the 600km capacity means the battery holds 324MJ. A 6 minute charge time gives a 900kW transfer rate, or about 1,100 users per nuclear power station.

    4. Re:How long does it last? by blueg3 · · Score: 5, Informative

      It takes 4-6 hours to use up that energy, though -- assuming you're constantly driving. That gives you far more users per power station -- just a peak capacity of 1100.

    5. Re:How long does it last? by Shakrai · · Score: 3, Informative

      A reasonable estimate for the efficiency of an electric car (according to Wikipedia) is about 15kWh/100km; after converting to more usable units, the 600km capacity means the battery holds 324MJ. A 6 minute charge time gives a 900kW transfer rate

      900,000 watts eh? That makes me wonder just how practical this would be outside of the lab. You'd need a really high voltage or a really thick cable to transfer that much wattage into an automobile. The American Wire Gauge only goes up to OOOO according to this table. A OOOO conductor is 0.46" thick. Even that insanely heavy cable only goes up to 300 amps. You'd need 3,000 volts to deliver your 900kW on such a cable.

      --
      I want peace on earth and goodwill toward man.
      We are the United States Government! We don't do that sort of thing.
    6. Re:How long does it last? by jamesh · · Score: 3, Interesting

      This is, however, trading reliance on oil as a fuel source for reliance on lithium as a storage medium. Admittedly that's more conducive to recycling, but while I'm no expert on batteries, I'm pretty sure it's not trivial to turn a dead, degraded cell into a shiny new one.

      It's a shame we haven't managed to get particularly far with hydrogen as a storage medium - it can be produced straight from fossil fuels to ease the transition, and then produced directly from water once we get the power generation infrastructure up to scratch. No reliance on a non-renewable power source or storage medium.

      Doesn't have to be batteries. Flywheel storage would be a perfect solution to this problem - replace the underground fuel tanks with a flywheel storage bunker and spin it up when there is energy to spare.

    7. Re:How long does it last? by Jeremi · · Score: 3, Funny

      It's incredibly expensive to build your own personal nuclear power plant just to be able to charge your car in six minutes!

      True... but it's totally worth it.

      --


      I don't care if it's 90,000 hectares. That lake was not my doing.
    8. Re:How long does it last? by mirix · · Score: 3, Informative

      0000 is usually represented as 4/0, and spoken as "four aught". Can't say I've ever seen it written out as four zeros before, for that matter. In open air, for short cycles, I'd think it would handle 500A or so, though.

      Anyway, there is wire bigger than 4/0, but it uses a different system. 1000 MCM is good for around a thousand amps IIRC (though this is unrelated to it being '1000' MCM - It just means it is 1000 thousand circular mils) [again, probably more in open air and intermittent duty]

      But I'm thinking the GP made a false assumption with the 900kW thought - the summary says this is based on an Audi A2, which is *teeny*. Considerably smaller than a VW golf, and the body is (almost?) entirely aluminium.

      --
      Sent from my PDP-11
    9. Re:How long does it last? by Jeremi · · Score: 4, Insightful

      [Hydrogen has] No reliance on a non-renewable power source or storage medium.

      You're definitely going to need a storage medium for your hydrogen, or it won't be your hydrogen for very long. That means either a very large, very heavy high-pressure container, or some sort of chemical that bonds to the hydrogen until it is needed.

      As far as "reliance on a non-renewable power source" goes, you can use your electricity (non-renewable or otherwise) to charge a battery, or to make and compress hydrogen gas. Barring a scientific breakthrough, charging the battery is much more efficient.

      --


      I don't care if it's 90,000 hectares. That lake was not my doing.
    10. Re:How long does it last? by amorsen · · Score: 4, Insightful

      You can't economically bring 1MW to each home at this point, and when the car is at home you rarely care whether it charges in 6 minutes or 6 hours. You are probably enjoying that it can charge at home at all, because most people don't have a petrol station in their garage. At home you slow-charge, at the "petrol" station you fast charge. There will be a limited number of fast charge stations, just like there is a limited number of pumps today.

      --
      Finally! A year of moderation! Ready for 2019?
    11. Re:How long does it last? by AGMW · · Score: 5, Insightful

      Ok, let's say those figures are correct. Now let's assume that the average nuke plant has about 25% of it's output used for other means - a conservative estimate. That means we're down to 825 cars. ...

      That means we're down to 825 cars for any given 6 minute period. There are 240 such "6 minute periods" per day, so if everyone with one of these cars religiously (fully) charged the muthers every day there'd be capacity for approx 200000 cars (198000 actually, but we're using wet finger math(s) so please forgive the rounding up). We could easily halve that number and still be happy with 100000 EV's in a city!

      Let's now assume that those 825 people don't drive 375 miles every day, so don't have to have their 6 minutes in the sun every day. My daily commute was somewhere in the region of 60 miles (30 each way), suggesting that those car owners may only be charging up once a week? (as per my Electric MGF friend) ... so could we have 500000 EV's now? :-)

      Let's also assume that whilst it is possible to charge in 6 mins it can also be done overnight and there may be some cost-benefit and/or battery life benefit for doing so ...

      If we also factor in the concepts bandied about where such EVs are left connected to the grid and the grid can request power to be fed back into the grid to smooth out demand spikes (with suitable payments to the EV owner, and the proviso that the vehicle will retain an owner specified charge sufficient to drive it - though with the 6 min quick charge that might be less of a problem anyway!) ...

      --
      Eclectic beats from Leeds, UK
      handmadehands.co.uk
    12. Re:How long does it last? by somersault · · Score: 4, Insightful

      More expensive and inefficient than drilling for oil, refining it, and sending trucks around the country to fuel stations?

      Presumably most people (ie the ones who aren't millionaires) wouldn't bother with a high powered recharge station at home, at least not for the first few years, so the recharging stations will get a lot of use to offset whatever waste that was incurred while making them. Combine that with nuclear and especially renewable energy and I'd think things get a whole lot more efficient overall (even if the renewable sources themselves aren't very efficient, they're basically "free").

      --
      which is totally what she said
    13. Re:How long does it last? by bobaferret · · Score: 4, Informative

      2500 cycles before degradation according to their youtube video.

    14. Re:How long does it last? by tom17 · · Score: 5, Funny

      I wonder if there is a device that would only allow electricity to pass in one direction. If there was, I could envision a small array of these devices set up in a kind of diamond pattern, such that AC going in could end up as DC coming out. Granted, the DC would still have the peaks and troughs of the AC, but maybe that could be 'smoothed' out with some kind of intermediate electricity 'buffer' if there is such a thing.

      Interesting.

    15. Re:How long does it last? by CecilPL · · Score: 4, Funny

      Brilliant. This device you've described would completely rectify the problem!

    16. Re:How long does it last? by boristdog · · Score: 3, Insightful

      2500 X 200 miles per charge (average) = 500,000 mile lifetime.

      Fairly respectable, I'd say. I have yet to make a car last 500,000 miles. Maybe they could make it so you could swap your old battery pack with only 1000 charge cycles on it (200,000 miles) to your new car, thus lowering the cost of a new car.

  2. Power required to charge? by Sir_Lewk · · Score: 3, Insightful

    Is it really that hard for tech reporters to slip in enough meaningful numbers to give us a full picture of what they are supposedly reporting about? Sure it might only take 6 minutes, but what kind of power was it drawing during those 6 minutes? Will the average house have a connection large enough to actually charge it that fast? Will it be practical to build "gas" stations that can charge several cars like this in a reasonable amount of time?

    --
    "linux is just DOS with a UNIX like syntax" -- Galactic Dominator (944134)
    1. Re:Power required to charge? by Anonymous Coward · · Score: 5, Insightful

      I don't know anyone with a gasoline pump at their house either.

      It is a mystery how people are able to drive cars without running out of fuel.

    2. Re:Power required to charge? by mpoulton · · Score: 4, Informative

      Excellent calculations, but based on an almost certainly flawed assumption of 2kW cruising power. 10-20kW is more likely, based on typical electric car requirements. So... you'd need roughly a megawatt of power available for charging. That's the peak draw of a relatively large office building.

      --
      I am a geek attorney, but not your geek attorney unless you've already retained me. This is not legal advice.
    3. Re:Power required to charge? by tftp · · Score: 4, Insightful

      If the car takes 3 HP (2 kW) to drive at highway speed

      HA! You are an order of magnitude too low. Otherwise we'd all be installing 50cc moped motors into our cars. I think 30-40 HP is what it takes to overcome air resistance, rolling resistance, and the incline of the terrain when that comes along.

      As others mentioned, the article is short on facts. I can drive 300 miles at 55 mph (average) and spend 0 kWh, as long as the road is downhill all the way, or if I use a sail. That fact alone is worthless.

      I don't know anyone with a 150kW electrical service to their house.

      My house has 200A, 240V service (2 phases 120V each, 180 degrees off.) The maximum power is, therefore, 48 kW. The car will need 1.5 MW power source to charge in 6 minutes, and the battery would have to hold 150 kWh, or 540 MJ, equivalent to 1/8 ton of TNT or to 3 gallons of gasoline.

    4. Re:Power required to charge? by wierd_w · · Score: 3, Interesting

      It is possible that the charger "Cheats" too--

      It might contain a very large capacitor array that allows for the boost charging speed, at the expense of the recharger itself requireing several more minutes, to even several hours to "recover" afterward. (That is to say, the charger itself is a glorified high-voltage regulator attached to a very large ultracapacitor bank. The rapid discharge rate required by the battery's charging station would neccessitate such a solution if 150kw service was unavailable/inpractical. When the battery pack is attached, the capcacitor bank discharges to fill the battery, but then the capacitor array has a required recharging period before it can be used again; a process which could occur while the driver is on the road.)

      Such a "cheating" solution would pose a significant risk should a short occur inside the charger though.

    5. Re:Power required to charge? by Spoke · · Score: 5, Informative

      From what I've been able to dig up, the battery pack holds about 115 kWh.

      In any case, your typical EV these days goes about 4 kWh/mile, which matches up nicely with their 375 mile trip.

      So if you want to fill the car with 100 kWh in 6 minutes, you'd need about 1000 kW (ignoring charging losses).

      Your typical house in the USA has 240V service with a main panel size ranging between 100A-200A - or 24-48 kW. There is no way you're charging this battery in a short amount of time at home unless you use some sort of buffer.

      Your typical EV today uses a Level 2 J1772 EVSE - of which the J1772 specification will handle up to 240V AC at 80A or 19 kW. But the first mass produced EVs on the market (the Leaf/Volt) will only be able to charge at 3.3 kW or so using that standard.

      The Tesla Roadster can charge at up to 19 kW, but still uses a slightly different plug (Tesla came before the J1772 standard, but existing Roadsters are expected to be converted over).

      "Gas" stations to sustain Level 3 charging (meaning anything that spits out high current DC) are currently being deployed with chargers that will push out a max of 50 kW or so. The Leaf will be the first car to use those chargers and can charge it's 24 kW pack to 80% in 20-30 minutes.

      I suspect that some sort of local battery buffer will be needed in most locations to support 1000 kW chargers - or you'll need to be very close to electrical substations and transmission lines.

    6. Re:Power required to charge? by DeadboltX · · Score: 3, Insightful

      I don't know anyone with a 150kW electrical service to their house. Do you

      I don't know anyone with a 10,000 gallon tank of gas under their house either
      It is perfectly conceivable for a "gas station" (charging station) to get a hookup large enough to service 12 cars simultaneously.

      6 minutes is not a long time to wait at a gas station, and I presume you don't have to wait for the battery to be drained before you charge it.

    7. Re:Power required to charge? by robot256 · · Score: 3, Interesting

      74kwh in 6 minutes is 740 kilowatts. They said specifically that this could be achieved with a "DC current source", so they clearly aren't talking about a standard 220V outlet. More likely, to actually achieve this you'd need a large capacitor as suggested by a post above. 74kwh supercapacitors are damned expensive, so I doubt if anyone would put one in their house.

      What would be practical, though, is for a bank of supercapacitors to be located at a gas station. There could be six, eight, or however many different capacitors, and when you pull up to the "electricity pump" it would connect you to one of the charged ones. Then the capacitor would go back to charging from a ~30kw mains circuit (for about 3 hours). If all the capacitors were drained, a big red light would turn on at the pump and you would have to wait for one of them to finish charging (or get a partial charge).

      Even if the gas station *did* have a 1 megawatt feed line, this kind of huge instantaneous load spike would not be nice to the electrical grid, so capacitors would be the preferred method of implementation. The gas stations could even wire them up to feed power back to the grid if it needed stabilization, or it would be the one place you could charge your phone when a storm knocks out the neighborhood.

    8. Re:Power required to charge? by Shark · · Score: 3, Funny

      Might be tricky riding in a car with one moving part... Unless you plan to go in through a permanently open window like the Dukes of Hazard... And drive exclusively in a straight line while suffering every bump in the road.

      --
      Mind the frickin' laser...
    9. Re:Power required to charge? by hairyfeet · · Score: 4, Insightful

      Which brings up something I have been wondering for awhile: Are all these hybrids and electric a dead end that we shouldn't be pursuing? As we know most power in the USA is NOT generated by nuclear, but by various fossil fuels, from nasty coal to NG. Now has anyone sat down and actually figured out what kind of pollution trade off we are talking about, from the creation of the machine to its recycling or destruction, along with power required and pollution created by its generation, for even changing out a city the size of Chicago with electrics/hybrids?

      If we are gonna be handing out tax breaks and other incentives to try to get people to use these things it might be wise to do the math in case people actually do switch in decent numbers, especially since there are other techs like Bio Diesel and Hydrogen that don't require the electrical generation and infrastructure. Maybe someone has, but I sure ain't found it, just some that kinda sorta figure what a single vehicle would cost (and many find they don't pay for themselves compared to highly efficient ICE vehicles like Diesel compacts) when the real question should be if we start switching large numbers over what kind of pollution are we talking here, including any needed upgrades to electrical infrastructure as well as its generation and the cost of the batteries.

      Don't get me wrong, not really "for or against" any of these techs, I've just seen how we tend to be short sighted and not see the bigger picture and want to know if that is the case here. Just look at how many adopted those cheapo gas sippers like citation in the late 70s/early 80s to end up with streets full of smoke monsters trailing parts behind them until they mercifully died. It looked like a good idea at the time but I bet when you figure in the smog, the amount of oil those things burned/leaked after a year or two, and finally the cost to upkeep and dispose of them, we probably came out behind. It would be a shame if with all these competing techs we ended up picking one that just passed the buck from the consumer cranking the pollution to the power plants.

      --
      ACs don't waste your time replying, your posts are never seen by me.
  3. Re:Well - let's hope! by LWATCDR · · Score: 3, Informative

    slight? that is more than range than my Mazda 3 gets out of a tank. So figure the energy density of around 10 US gallons of gasoline....
    That is a lot of energy to put into a battery in a very short amount of time.
    I want a lot more info.

    --
    See my blog http://ilovecookes.blogspot.com/ for light hearted technical information.
  4. Re:Until I can buy one it doesnt exist by Angst+Badger · · Score: 4, Insightful

    The science may be there but something tells me that other interests will prevent this from going anywhere.

    The science probably isn't there, so the Great Petroleum Conspiracy can probably sleep well tonight. What they're describing doesn't violate any laws of physics per se, but the amount of power transferred in the time they're claiming is highly suspicious. The waste heat alone would be enormous unless their secret is room-temperature superconductors, in which case the electric car market is small potatoes, and someone is going to get a Nobel for this.

    I'm not going to call bullshit on this story, but I will note that the article makes extraordinary claims without providing the requisite extraordinary evidence. At this point, it's just another startup making unsubstantiated claims. I hope it's true, but I am definitely not holding my breath.

    --
    Proud member of the Weirdo-American community.
  5. Re:Charging station? by srjh · · Score: 5, Informative

    What does the charging station use? Is it ultracapacitors?

    Also, last time I checked both Germany, Japan and pretty much the rest of the planet used the metric system, so:

    Oh, come on, now you're being unfair. It's not the rest of the planet, Liberia and Myanmar are also yet to adopt the metric system. Sheesh.

  6. Re:When can I buy one? by wierd_w · · Score: 4, Insightful

    No, the engineering is what they are doing now with their prototype. The fact that a tangible prototype exists suggests that the brunt of the core engineering has already been completed, barring any rework on the design that might be required for mass-manufacture.

    What is required now, is getting a greenlight from investors, regulators, and safety orgs.

    Like most things, the actual design and core science happens much faster than the beaurocracy can actually handle. That is where most projects end up dieing on the vine-- the beaurocratic side, not the engineering side.

  7. More info by Namarrgon · · Score: 4, Informative

    It's a lithium-polymer battery dubbed "Hummingbird", and it's already in-use in warehouse forklifts. There's more info at dbm-energy.com and lekker-mobil.com (both in German). Still pretty light on details though.

    I'd post the link to the FAQ directly, but Slashdot still won't let me paste the URL (yep, Chrome user), and it's way too long to type by hand.

    --
    Why would anyone engrave "Elbereth"?
  8. Re:What kind of direct current source? by timeOday · · Score: 3, Informative

    Am I gonna need 2000 amp breakers for the garage?

    No, because you normally don't pit-stop at home for 6 minutes at a time. At home you would charge it at night, likely from a 220v source like your dryer and stove use. What the fast charge is for is to also enable the car to make long trips by having special chargers at gas stations.

  9. House Battery Swapping by Doc+Ruby · · Score: 5, Interesting

    battery pack efficiency of 97 percent and a recharge time of around 6 minutes when charged from a direct current source

    Solar photovoltaic and fuel cells generate direct current. Usually they go through an inverter, that loses 10-25% of the energy (as heat, and burns out the part for replacement about every 5 years). A battery like this would mean keeping that energy without losing it. Leaving a battery charging at home while driving the car around, then swapping it into the car when the car returns home - or reverse the positions for batteries charging at work or at whatever daytime destination. That battery can also power household devices, like the many devices that really consume DC, which waste power running from wall current into rectifiers.

    This kind of device could improve not only transit energy, but also residential (and commercial sites that reverse the locations).

    --

    --
    make install -not war

  10. Re:When can I buy one? by Kenja · · Score: 3, Interesting

    Fall 2011 for around 27,000$ after tax break. Or so says Mitsubishi.

    --

    "Have you ever thought about just turning off the TV, sitting down with your kids, and hitting them?"
  11. stolen from the comments of TFA by wealthychef · · Score: 5, Informative

    Translated from this page: http://adacemobility.wordpress.com/2010/10/26/das-wunder-von-berlin/#more-744
    "Technical Data Audi A2 DBM *
    * Subject
    Empty weight (including driver) 1260 kg
    Perm. Total weight 1600 kg
    Battery lithium-iron-polymer (260 Ah/380 V) cell voltage of 3.8 volts
    Battery weight about 300 kg
    Charging time about 4 hours due to mains phase current in the household (380)
    battery requires 6 minutes (future solution)
    Life time 2500 charge cycles (without loss of capacity)
    = Service life target: 500,000 km
    Top speed 160 km / h
    5-speed sequential gearbox (race gear: shifting without the clutch)
    E-motor 300 Nm torque"
    So, the 6 minute charge is future/theoretical limits of the battery. The actual time is 4 hours; which is still very impressive.
    Sincerely, Neil

    --
    Currently hooked on AMP
  12. Re:Finally looking practical... by shaitand · · Score: 5, Insightful

    The planet doesn't give a damn. It's us who are fucked.

  13. Re:What kind of direct current source? by espiesp · · Score: 3, Insightful

    Not for quick charging. You MUST have the electrical equivalent to a gasoline storage tank in order to supply it quickly enough. A big bank of batteries/capacitors.

    Yes, you will likely be able to plug in at the local shopping mall and grocery store, maybe even plug into the parking meter! But for a road trip, you use up your 'tank' and want to fill it up quickly. The grid can not support that now or likely ever. Thus, the need for the 'gas station' with the 6-min charge capability (at a drastically increased cost of electricity over a home fillup to pay for the infrastructure.)

  14. Re:When can I buy one? by blueg3 · · Score: 5, Insightful

    The core engineering require to build a proof-of-concept prototype is a small fraction of the engineering work necessary to put it into readily-available, commercial products.

  15. The vehicles uses 8-1 kWh, HP is irrelevant. by celtic_hackr · · Score: 3, Interesting

    According to this German article and another German article. The engine uses between 8-15 kWh in normal use.

    The trip was 605 kM (377+ miles) at 130 kM/h (81 MPH) or 90kM/h (56 MPH). The 130 in one article seems wrong, and a commenter posted a correction. So, likely it was 90 kM/h.

    At the end of the trip the battery pack still had a 18% charge, but the inventors say the range is 600 kM (

    So charging to 97% in six minutes required a 79% charge or 90kWh or about 0.9 MW in 6 minutes.

    You could drive it for more than 375 miles on a single charge, depending on how deeply you want to drain the battery. Still, who wants to drive more than 7 hours a day. Now if you had just three available stations. you'd be able to drive then entire North-South distance of the US (in 29 hours - I've done it in 21). With seven stations, you'd be able to drive across the US (in 56 hrs ). 377 miles on a "tank" is fairly standard. that's about the range in my cars. There are certainly better ranged cars. The one thing the article breezes over, is that over 55 MPH, you'd likely see polynomially decreasing range.

  16. Re:Not from the USA by pedestrian+crossing · · Score: 3, Insightful

    Note that there are no USA companies, or technologies mentioned anywhere.

    Look no further than the first 75% of the comments on this article. It's not just our technological edge, it's the incredibly skeptical attitude to EVs (and pretty much everything else on the alternative energy front) that you see. Nothing but naysayers as far as the eye can see.

    Instead of picking apart every solution because it isn't perfect (which apparently is the prevailing US thinking), the Germans know that even if you come up with a 10% solution, you only need to come up with 10 of them.

    What we've lost is our ability to look at anything in the long-term. Short-term thinking is what is holding the US back...

    --
    A house divided against itself cannot stand.
  17. Re:Rubbish by Smidge204 · · Score: 3, Informative

    So... 30kW at 60MPH is the claim.

    The second generation Honda Insight has a drag coefficient of 0.25, a frontal area of approximately 26 square feet, a curb weight of up to 2,730 pounds.

    From those specs: Power to maintain 60MPH is 13.9 HP - 10kW.

    Your math is off by a factor of at least 3 right out of the gate.
    =Smidge=