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Using Flywheels to Meet Peak Power Grid Demands

hackertourist writes "A novel type of electricity storage was recently added to the New York power grid. The unit, supplied by Beacon Power, uses flywheels to store energy. This system is intended to replace gas turbines in supplying short-term peaks in power demand (also known as frequency regulation). It can supply up to 20 MW, using 200 flywheels." If you can't afford a 200-flywheel system, you can always get a racetrack-ready Porsche 911 GT3 R Hybrid, which has a single energy-storage flywheel that can give you a 160 HP burst of power when you need a little extra oomph.

47 of 325 comments (clear)

  1. Re:and if you use maglev bearings by robthebloke · · Score: 4, Informative

    From the article: Beacon Power's spinning flywheels, which are made of carbon fiber and levitated in a vacuum by magnets, absorb energy from the grid and discharge 1 megawatt for as much as 15 minutes

  2. New tech? by Mabbo · · Score: 2

    My grandfather was a manager with the utilities department for the city of Oshawa, Ontario. He described using this exact technology 60 years ago- a giant wheel maintaining momentum to keep the output predictable despite unpredictable input. Mind you, I don't think he was working on the 20MW range...

    1. Re:New tech? by ottothecow · · Score: 4, Insightful
      Flywheels aren't new at all...but there was a lot of NIMBY paranoia about flywheels breaking loose and roaming the countryside. I can see how a giant steel cylinder rolling around with a ton of stored energy might be bad, but fail to see how that would occur when mounted underground in concrete with a vertical axis.

      In the case of these things, there seem to be many small ones (less risk if one "escapes") and something tells me that carbon fiber disks that are carefully stabilized and levitated in a vacuum while spinning incredibly fast...would break into a thousand pieces the second they left containment rather than rolling down the street and through someone's house.

      --
      Bottles.
    2. Re:New tech? by ron_ivi · · Score: 4, Informative

      Also in use in vehicles since the 50's.

      http://en.wikipedia.org/wiki/Gyrobus

      Rather than carrying an internal combustion engine or batteries, or connecting to overhead powerlines, a gyrobus carries a large flywheel that is spun at up to 3,000 RPM by a "squirrel cage" motor. .... ...
      Fully charged, a gyrobus could typically travel as far as 6km on a level route at speeds of up to 50 to 60 km/h, ...
      Charging a flywheel took between 30 seconds and 3 minutes;

      Sounds nicer than most electric cars.

    3. Re:New tech? by drinkypoo · · Score: 2

      That's very different. For instance one way that power fluctuations can be handled in an extremely complete manner is to use a motor-flywheel-generator set in direct connection as a power filter, with attendant losses in efficiency that you can imagine. IIRC at least one chip fab is/was protected in this fashion. This is about using flywheels like batteries.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    4. Re:New tech? by plut4rch · · Score: 3, Interesting

      The JET tokamak has had a couple of huge flywheels to provide the power to its field coils since the early 1980s, and those are around 400MW peak output. True the pulse only lasts around half a minute or so, but it's still very impressive. Each flywheel has a moment of intertia of something around 14 million kgm^2. This may not even be that relevant to TFA but I thought it might be interesting.

      --
      An intriguing solution to a problem that should never have existed in the first place...
    5. Re:New tech? by Nadaka · · Score: 2

      Ranges on EV these days are 30 to 300 km rather than 6.

    6. Re:New tech? by kevinNCSU · · Score: 4, Funny

      ..but there was a lot of NIMBY paranoia about flywheels breaking loose and roaming the countryside.

      God, am I the only one who wants to live in a world where this actually happens and you see a bunch of ME's from the power plant with yellow hard hats on sprinting after it yelling "Shit-shit-shit-SHIT! -*crushes car* - SORRY! - shit-shit-shit-shit!"

    7. Re:New tech? by TheRaven64 · · Score: 5, Interesting

      One of my physics teachers at school used to work in a power station for a bit. He showed us some pictures of a 'fuse' that they used. When I think of a fuse, I think of a small, thin, piece of wire. This was a large copper bar. He also had some pictures from when it blew - the entire bar was vaporised. When people talk about MWs and GWs, the numbers don't seem real. When you see lumps of copper being instantly turned to gas, you get a real feeling for the amount of power involved.

      --
      I am TheRaven on Soylent News
    8. Re:New tech? by goodmanj · · Score: 3, Interesting

      My worry isn't rolling stones, it's shrapnel. Beacon Power's flywheels store 25 kwh of electrical energy. If the rotor fails, this energy will be released in a fraction of a second, causing an explosion with the same energy as 20 kg of TNT. But TNT releases most of its energy in the form of heat, which is imperfectly converted to kinetic energy, while the flywheels will release pure kinetic energy. And it's kinetic energy that kills people. You'd better hope the engineer who designed the metal casing for the flywheel knew what he was doing!

    9. Re:New tech? by Gibbs-Duhem · · Score: 3, Interesting

      If memory serves, the giant flywheel that MIT uses to spark their fusion test reactor is rigged with explosive charges to blow it to pieces if it ever came loose. I believe the calculations show that without detonating it, it would likely continue *through* several buildings before landing in the Charles River... could have been an urban legend though.

    10. Re:New tech? by Mindcontrolled · · Score: 2

      It is indeed a different world. I come from a totally different field, but I am working with a couple of electrical engineers these days. When we had a talk about power supply systems, one of them made a comment that really opened up my eyes on how stuff works - "When you talk AC power lines - don't think about electrons moving around in wires. The energy is in the field. The wires are not for moving electrons, they are just guidance structures to direct the fields where we want them to go."

      --
      Ubi solitudinem faciunt, pacem appellant.
  3. Gimbals by TomorrowPlusX · · Score: 3, Interesting

    Dumb question, I suppose. But, given that the earth rotates, and given that the flywheels will have a huge angular momentum, are they gimbaled? The article says they're suspended in a vacuum, levitated on a magnetic field, which is cool. But if they're not gimbaled a huge amount of energy will be wasted fighting precession as the earth rotates.

    I assume the people making these things are smart and know their shit. I'm just curious how a problem like this is solved. If not gimbals, what?

    --

    lorem ipsum, dolor sit amet
    1. Re:Gimbals by 140Mandak262Jamuna · · Score: 3, Informative

      . Earth is slowing down That is why they need to add leap seconds, (yes, they effectively stop all the clocks in the world for a second) at the end of every year to sych the clocks with Earth's rotations.

      --
      sed -e 's/Chuck Norris/Rajnikant/g' joke > fact
    2. Re:Gimbals by david.given · · Score: 3, Insightful

      No --- because the torque you steal from the Earth as you spin them up gets dumped back into the Earth when they spin down again.

    3. Re:Gimbals by SETIGuy · · Score: 3, Interesting

      But if they're not gimbaled a huge amount of energy will be wasted fighting precession as the earth rotates.

      You don't need to gimbal them. If oriented correctly you can draw energy from the rotation of the earth to fight the precession effects. Basically nearly all of the force that keeps the axis aligned is transmitted through the mounting, and only tiny amounts will be derived from the rotation. Induced currents will be a more significant source of losses.

  4. Alternatives by macraig · · Score: 2

    Does an obese cat in a giant hamster wheel count as a flywheel? No? What if I just hooked up a DC generator to it and dangled some liver on a stick? How many Watts could I get?

  5. What's the cost? by jamesl · · Score: 4, Interesting

    Why don't these alternative energy/power storage articles ever include cost comparisons? What do these flywheels cost to buy and operate compared to what they're replacing?

    1. Re:What's the cost? by h4rr4r · · Score: 3, Interesting

      but they don't see that the CO2 output of building the damn thing divided by its useful lifetime is much higher than a heavy polluter coal plant that lasts much longer and is easy as hell to build.

      It's not. Please let us know why you think it is.

    2. Re:What's the cost? by drinkypoo · · Score: 5, Insightful

      They compete with batteries. They are more expensive than crappy dirty ones and cheaper than fancy relatively clean ones. They are made with steel containment vessels and contain a bunch of electromagnets which you and I know as being made of wire. You can check pricing of maglev bearings online. The flywheels are made of carbon fiber so that if they should for some reason contact the housing, which as I recall is about an inch thick steel unit, they shred themselves into cotton candy or confetti or something like that instead of releasing their energy explosively. The various materials they're made of means you can assume they have a fairly high energy cost of production. The units are small enough to be ganged in shipping containers.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    3. Re:What's the cost? by h4rr4r · · Score: 3, Interesting

      It depends on what system you're looking at. Old solar panel technology took a large amount of nasty chemical pollutants to make, and produced a hell of a lot of liquid toxic waste output. I think our solution has been to dump it in the water supply.

      That has nothing to do with co2. All commercially available solar panels have had payback times in co2 terms of less than 50% of their lifetimes.

      It's like buying a fleet of electric or hybrid cars for their "environmental impact," while Toyota won't release statistics on how much energy goes into building one and how much pollution it produces. There's no total lifetime numbers for something as innocuous as CO2, which leads many to speculate that Toyota might keep such things secret because the total CO2 production for an electric hybrid exceeds the total CO2 production for a 25mpg Sedan over its expected lifetime. Less not knowing, and more not caring because the numbers in front of you support your foregone conclusions already.

      You can figure out how much energy goes into making one, look at the price. A 25mpg sedan is going to probably cost more than a prius anyway, as it only gets 25mpg for a good reason. That is because it is heavy and made from more material generating more CO2 when it was produced.

      A corolla might be better over the lifetime of the car in co2 terms vs a prius, but that 25mpg sedan won't. An electric car in fleet use might be even better, depends on source of that power.

      Your talking points suck. Stop moving the goalposts and do some fucking math.

    4. Re:What's the cost? by pixelpusher220 · · Score: 2

      I suspect it's because these are not 'power generation' devices. They are simply batteries.

      There will be infrastructure costs associated with building them but there is no 'fuel' or significant ongoing cost. At least no more so than a comparable power generation plant. So that washes in terms of cost.

      By using renewable sources, like solar or wind, there also is no 'fuel' involved at all. This allows that intermittent renewable source to provide power when the source isn't producing directly.

      --
      People in cars cause accidents....accidents in cars cause people :-D
    5. Re:What's the cost? by k8to · · Score: 3, Interesting

      Looking at the price for CO2 cost is a lot more accurate than some might think. There's some research which shows that costs closely track energy used in production, and that in turn should closely track CO2.

      Sure, some things deviate, like the priciest wine vs the cheapest, but for things like pens, cars, computers, where pricing pressure exists (even for most luxury cars!) it seems to mostly hold.

      --
      -josh
    6. Re:What's the cost? by aXis100 · · Score: 2

      Kinetic energy is 1/2 m * v ^2.

      Increased mass will only increase energy lineary, but the squared velocity term means that if you double the speeds you get four times the energy.

  6. Re:capacity by cplusplus · · Score: 2

    5, because they only produce peak output for about 15 minutes.

    --
    "False hope is why we'll never run out of natural resources!" - Lewis Black
  7. Re:and if you use maglev bearings by el3mentary · · Score: 4, Informative

    The Coriolis effect is far too small to have any significant impact on flywheels this small, it only really has an effect on large scale systems such as cyclonic storms and even then it's amplified due to the proximity to the equator.

    --
    I reject your reality and substitute my own.
  8. Very cool, but very not new by drinkypoo · · Score: 2

    About a decade ago these guys had or at least were advertising a tiny version of this technology for use as a UPS. It was supposed to be cost-competitive with medium-size units. Unfortunately it turns out that there's more profit in solving the peak demand problem by absorbing base load at night and delivering it during peak demand periods. Since they use maglev bearings, [partially] evacuated chambers, and magnetic induction, the units themselves are not only very efficient but should also have excellent longevity. It looks to me like they are making the chambers out of fairly standard (if sizable) pipe components.

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  9. Re:and if you use maglev bearings by localman57 · · Score: 2, Funny

    No, it's ok. See, this is for generating electricity. It's mosly the electrons that move around. I don't think we really need the protons that much.

  10. New flywheel design by haruchai · · Score: 2

    Jeff Veltri of Temporal Power has a flywheel design he claims can deliver twice the power at half the cost of the Beacon designs. Ten of his prototypes will be used for smoothing wind turbine power production. But his design is based on permanent magnets so I wonder how that'll fare which the rising cost of rare earth minerals.

    http://www.thestar.com/business/article/978578--hamilton-a-new-spin-on-energy-storage

    --
    Pain is merely failure leaving the body
  11. :-) but a serious question, what % loss? by fantomas · · Score: 2

    haha, +1 for funny posting :-)

    But a serious question for anybody who can help - we know that there's no perfect energy retaining system, there will always be losss through friction etc, what sort of loss might you expect with these fly wheels? Do they return 50%, 80%, other amount back to the grid?

    1. Re::-) but a serious question, what % loss? by Gibbs-Duhem · · Score: 4, Interesting

      The efficiency of an electric motor can be in excess of 90%. Energy is transferred to a flywheel via electric motor, and extracted (mostly likely) through the same electric motor, so your maximum theoretical efficiency is going to be your motor efficiency squared. If they tried hard, probably something like (92%)^2 or something like 85% total storage efficiency.

      This is of course assuming that mechanical losses are zero, but given the design they are very likely to be close to perfect. There will also of course be some energy lost indirectly in levitation/cooling/ohmic stuff outside of the flywheel.

      I think the thing about this article that bugs me the most is they say that the flywheels can store 20MW. What on earth kind of way to measure an energy storage device is that? 20MW for 0.5 seconds? 20MW for three days? Embarrassing.

    2. Re::-) but a serious question, what % loss? by radtea · · Score: 2

      we know that there's no perfect energy retaining system

      Actually, we know you are ignorant of superconducting solenoids.

      --
      Blasphemy is a human right. Blasphemophobia kills.
  12. Power should cost more during day time. by 140Mandak262Jamuna · · Score: 3, Insightful

    At present only industrial customers pay different rates for their electricity based on the time of day. Domestic electricity prices are constant all day. There is no incentive for anyone to defer their power consumption to off-peak hours, or to invest in any technology to smoothen out their power consumption curve. If we pay one price for the day time electricity and get a deep discount for the night time electricity, these fly wheel storage devices can be used to soak up energy at night and use it during the day. Since most of the day time power consumption is air conditioning, we could simply make ice/chill water at night and use it to cool the home during the day.

    --
    sed -e 's/Chuck Norris/Rajnikant/g' joke > fact
    1. Re:Power should cost more during day time. by h4rr4r · · Score: 3, Interesting

      Domestic electricity prices are constant all day.

      Maybe where you live, but not where I live. I bet if you requested the time based pricing you could get it. When I was growing up we only did laundry and dishes after 8pm. Cut the electric bill by a huge amount.

  13. Re:novel? by VortexCortex · · Score: 2

    Just a quick Note: You only need the id=___ and pg=___ (book Id & page number) parameters to link to Google books (usually just everything before the second & character.

    http://books.google.com/books?id=kgEAAAAAMBAJ&pg=PA41

    Also you can make a link like this by doing this:
    <a href="http://books.google.com/books?id=kgEAAAAAMBAJ&pg=PA41"> this </a>

  14. Re:and if you use maglev bearings by robthebloke · · Score: 2

    Although having just said all of that, I guess the answer is they are actually very similar in principle yes ;)

  15. Re:Add to windmills by Anonymous Coward · · Score: 2, Informative

    This is already standard practice. In fact, the entire fucking propeller acts a big flywheel. They are massive and balanced radially.

  16. Liebert tried this. by bipedalhominid · · Score: 2

    Liebert made one of these for server room UPSs. We never got one although the salesman tried to get us to buy it. The thought of that wheel sitting in the next room and spinning that fast spooked me. I am not religious but there is no need to constantly tempt fate by working next to that kind of energy day in and day out. I guess it is a good way to store energy but I really dont want one in my backyard, basement or server room. Let's see the explanation for that disaster. Well, we made it through the hurricane and the earthquakes and, nope, the fire did not take us out. However, when that damn flywheel got out of balance due to cheap magnets in the bearings.... Damn thing took out half the rack before going through the roof and into the cafeteria. Just saying, I like fire but I dont carry an incendiary grenade in my back pocket.

    --
    This aint Daytona and you aint Dale Earnhardt. So stop trying to draft on Interstate 40.
  17. So, in monetary terms... by alispguru · · Score: 2, Interesting

    ... the system can buffer $500 worth of power (5 MWh = 5000 KWh, $0.10/KWh wholesale).

    And it cost $40 million to build (at least that's the size of the loan)? That's 40,000 times the value of the energy it can hold.

    If the buffering keeps an expensive peaking source off-line, it might pay for itself in a few years of continuous use.

    --

    To a Lisp hacker, XML is S-expressions in drag.
    1. Re:So, in monetary terms... by johanatan · · Score: 2

      It might pay for itself in a few years of continuous use

      I think you're missing a factor of two somewhere. Wouldn't you want the buffer to average out to half-full over the long run? What good is a constantly filled buffer?

  18. Re:Popular Mechanics by blair1q · · Score: 2

    like small nuclear bombs

    25 kWh = 0.000021511 kT = 0.021511 T = 43 lbs of dynamite.

    Not insignificant on a human scale, but pretty lame as nukes, or even conventional air-dropped bombs, go.

    If it could release all the energy at once, in all directions, it'd probably make a mess of your house, if it were just sitting exposed in the living room. But, since the rotating part is well under ground level, the casing is evacuated, and the flywheel is made of the sort of impact-dissipating stuff car makers use to meet crash-safety requirements, it's going to be pretty lame as 43 lbs of dynamite goes, too.

    I call this system less dangerous than a leaky gas pipe.

  19. Re:15 mega watts of energy storage by Arlet · · Score: 3, Informative

    That average energy consumption isn't just electricity. Average electricity per person is just 1460 W for the US, which is what this system is for.

  20. Re:Cool, energy arbitrage by Rolgar · · Score: 2

    Might take awhile to pay itself off. Discover ran an article that priced a unit at $800 for one small flywheel.

  21. Re:NaS batteries beat flywheels hands down. by goodmanj · · Score: 3, Informative

    No, TFA is confusing statistics of individual flywheels with clusters of them. The individual 25 kwh flywheels are grouped into modular clusters of 10: each of these 10-unit modules delivers 250 kwh (1 MW for 15 mins), and is the size of a couple of cargo containers. See this white paper from the manufacturer.

  22. Re:Grid Flow Batteries by Big_Breaker · · Score: 2

    Flywheels have high power density by volume, weight and cost. Good for filling deep, short power gaps. Batteries have better energy density by volume, weight and cost. think of a flywheel as somewhere in between a battery and a capacitor.

  23. Re:and if you use maglev bearings by i_b_don · · Score: 2

    Re: a flywheel's rotational momentium

    That's an interesting point.... so the engineering solution is to upend the flywheel like a Farris wheel and angle it in the direction of the earth's rotation. But I wonder how much of an effect this would really have if you kept the flywheel planer to the earth's surface? This seems like a complicated but simple question at the same time. The desire for the flywheel to maintain it's angular momentum would lead to more force (and therefore friction) on the rotation barring, but it should not otherwise effect the speed of the flywheel (I think). So the loss would result from the barring turning some of that energy into heat due to increased friction. So the real interesting question is the optimization of resources (aka money), in asking which is cheaper over the long haul... to build the flywheel upright (like a Farris wheel) or to build it horizontal/flat. The upright method would cost more initially but would perhaps not lose the 0.01% of energy each hour (or whatever the number is) from the earth spinning effect? What is the break even time, etc.

    d

    --
    all language nazi's will burne in heil!
  24. Re:and if you use maglev bearings by Hal_Porter · · Score: 2

    This would be an excellent anti car jacking technology. When you brake at the lights the external door handles would be charged. And you could fire charged darts at people who look like they might be thinking of becoming squeegee merchants - the car would track what you are looking at and if you gave them a look of disapproval it would fire a charged dart to incapacitate them.

    --
    echo -e 'global _start\n _start:\n mov eax, 2\n int 80h\n jmp _start' > a.asm; nasm a.asm -f elf; ld a.o -o a;