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A Solar-Powered 3D Printer Prints Glass From Sand

Tx-0 writes in with a story in Colossal Art & Design. From the article: "Industrial designer and tinkerer Markus Kayser spent the better part of a year building and experimenting with two fantastic devices that harness the sun's power in some of the world's harshest climates. The first he calls a Sun Cutter, a low-tech light cutter that uses a large ball lens to focus the sun's rays onto a surface that's moved by a cam-guided system. ... Next, Kayser began to examine the process of 3D printing. Merging two of the deserts most abundant resources, nearly unlimited quantities of sand and sun, he created the Solar Sinter, a device that melts sand to create 3D objects out of glass."

139 comments

  1. Fonts by Anonymous Coward · · Score: 2, Funny

    But can it do sans serif?

    1. Re:Fonts by parkrrrr · · Score: 5, Funny

      No, it only does suns serif.

    2. Re:Fonts by RoverDaddy · · Score: 5, Funny

      Unfortunately it only does Cosmic Sands.

      --
      RETURN without GOSUB in line 1050
    3. Re:Fonts by interkin3tic · · Score: 0

      You're a pretty bright fellow to come up with that pun. Really bring a light to these dark interwebs.

    4. Re:Fonts by Crudely_Indecent · · Score: 1

      and sands serif

      --


      "Lame" - Galaxar
  2. Cam-guided? by Anonymous Coward · · Score: 1, Insightful

    So, cam-guided, as in cam-guided or CAM-guided? PLEASE, editors, do your jobs.

    1. Re:Cam-guided? by Qzukk · · Score: 1

      Or "cam" as in "camera", which was what I first thought.

      I'm guessing you were thinking this kind of CAM, since you only linked the mechanical one.

      --
      If I have been able to see further than others, it is because I bought a pair of binoculars.
    2. Re:Cam-guided? by Nadaka · · Score: 2

      Its a computer assisted machining using a camera as input and a set of camber arms for positioning. Did I miss any other use of the "cam" that could apply?

    3. Re:Cam-guided? by Opportunist · · Score: 1

      When I read "do your jobs", my first thought was "Wait, they have their own? And who the hell would want to do him?"

      --
      We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
  3. What would be really cool by xzvf · · Score: 1

    Set a bunch of these loose in the Sahara printing out solar panels.

    1. Re:What would be really cool by Anonymous Coward · · Score: 0

      better yet - Von Neumann machines:

      http://en.wikipedia.org/wiki/Self-replicating_machine#von_Neumann.27s_kinematic_model

      Build a solar powered von neumann that could replicate from sand then go back and harvest the solar panels for other applications....

    2. Re:What would be really cool by Anonymous Coward · · Score: 0

      You mean like a Beowulf cluster?

    3. Re:What would be really cool by pnot · · Score: 4, Interesting

      Set a bunch of these loose in the Sahara printing out solar panels.

      The Sahara Solar Breeder Foundation is aiming at something rather similar: "Large scale/low cost production of solar-grade silicon from desert sand," on a truly impressive scale. It remains to be seen whether they can find the money and political will to get it on track, though.

    4. Re:What would be really cool by Hadlock · · Score: 1

      I, for one, welcome our solar powered, glass road building overlords.

      --
      moox. for a new generation.
  4. Sun-Cutter? by snspdaarf · · Score: 1

    But, can you use it to incinerate ants?

    --
    Why, without your clothes, you're naked, Miss Dudley!
    1. Re:Sun-Cutter? by Anonymous Coward · · Score: 0

      But, can you use it to incinerate ants?

      Just hope that the ants don't use it to incinerate you! ("All I want is an army of 50-foot-tall ants with frickin' solar death rays mounted on their backs. Is an army of THEM too much to hope for?")

    2. Re:Sun-Cutter? by Arancaytar · · Score: 2

      That is a great idea; sharks are notoriously scarce in the desert.

    3. Re:Sun-Cutter? by xclr8r · · Score: 1

      Please don't give SyFy channel any more ideas.

      --
      Beware of those who profit off the docile and persecute the unbelievers.
  5. Handy for extra-Terra construction? by Nethemas+the+Great · · Score: 1

    I wonder how "portable" this sort of concept would be towards outpost construction on the Moon, Mars, etc.? It seems like it has the potential for saving mightily on transporting the "cement" used in other such printable hab concepts.

    --
    Two of my imaginary friends reproduced once ... with negative results.
    1. Re:Handy for extra-Terra construction? by elrous0 · · Score: 1

      Well, now that we have some shelter, all we need to live there is oxygen, water, atmospheric pressure, and food.

      --
      SJW: Someone who has run out of real oppression, and has to fake it.
    2. Re:Handy for extra-Terra construction? by fuzzyfuzzyfungus · · Score: 2

      It's hard to tell from the pictures exactly how porous that stuff is(it certainly looks rather rough; but it might be fully vitrified in the center with just a cosmetic crust of sand clinging to it); but, in principle, there certainly doesn't seem to be anything fundamentally wrong with using thermally-fused-whatever-mineral-dust-is-local-there as a construction material...

      The engineering might well get a bit hairy, especially for the moon, though... Temperatures high enough to sinter the stuff, much less to vitrify it enough to be gas tight, would probably give you a nontrivial amount of evaporation/sublimation in a vacuum(after all, you'd basically be unintentionally running a gigantic vacuum sputtering operation right above your vitrification attempt...)

      An unintentional sputtered film of mixed whatever-is-in-lunar-regolith would probably be lousy for lenses and mirrors, and, as it would likely crack into fragments of razor-sharp flintlike material if mechanically disturbed, potentially be murder on robots and astronauts. I'm sure people could figure out ways to at least mitigate the problem; but it wouldn't just be a magic sun+sand=unlimited building scenario.

    3. Re:Handy for extra-Terra construction? by jellomizer · · Score: 1

      I know you are just trying to make some point. But being able to make structures from local sources. Will save a lot of extra shipping. A good size shelter will take the place of a lot of shipments of food, water, and oxygen. And if you could make a "Glass Dome" as part of a unibody design all the better because there will be less points of failure.... Of course I would be happier if I had a Dome within a Dome. In case one or the other broke.

      --
      If something is so important that you feel the need to post it on the internet... It probably isn't that important.
    4. Re:Handy for extra-Terra construction? by Anonymous Coward · · Score: 0

      Never gonna happen. Ever. tragic, isn't it? We'll somehow have to manage to live on a planet that has air, water, gravity, temperature, and free radiation shielding instead of living in a harsh, hostile killing vacuum. Whatever are we going to do!????

    5. Re:Handy for extra-Terra construction? by yarnosh · · Score: 1

      Because a brittle glass brick structure is exactly what your average astronaut needs to shelter him from he harsh elements....

    6. Re:Handy for extra-Terra construction? by Arancaytar · · Score: 2

      He who lives in a glass house shouldn't throw rocks - or live on a world whose lack of atmosphere means micrometeorites are both deadly and common.

    7. Re:Handy for extra-Terra construction? by Nethemas+the+Great · · Score: 1

      Clever. However, I do not think we can rule this out based upon that line of thinking. To begin with there's no mention of the present physical properties of this material nor what they could be after refinement. As suggested in many sci-fi novels, micrometeorite damage can be mitigated through ablative foam skins. Further, it doesn't necessarily have to hold a vacuum. It could very well be used for structural purposes, as layer in a system of materials. Since the material is sintered, damage is localized and probably reasonably reparable using the same process used in the original construction. I suspect that the material itself would actually make for an excellent ablative shield from micrometeorite damage. Ironically its best use could quite possibly be as a protective layer against micrometerorites and the harsh environment in general.

      --
      Two of my imaginary friends reproduced once ... with negative results.
    8. Re:Handy for extra-Terra construction? by Anonymous Coward · · Score: 0

      That's probably why Mars would be preferable - a dome within a dome wouldn't be too cookin'. Actually, I think we have pretty much everything we need to sustain life on Mars. H20 for drinking water, recycling, sanitation, - gives us hydrogen and oxygen. We can now get those from water reasonably. Hydrogen in itself is a fuel. Oxygen for humans and outputted CO2 for plants - cycle. Solar for fuel, miniature 3d printers for electrical/mechanical maintenance upkeep on the cheap and simple. So much more, more to the point, we're getting better at making stuff compact and useful at scaling things. I foresee a time when a very simple payload of mechanics and jelly can be deployed on Mars and spread like a virus, generating solar panels and habitats and apparatus of many descriptions.

      On a more eerie note, I saw a person online who claimed UFO's are real and travel very light taking very sparse supplies that multiply and evolve and adapt rapidly when deployed.

      Just think, how far we could have come without being strangled by the oil companies and the wars for oil. They had their reasons, but still..

  6. Re:Not impressed by codepunk · · Score: 4, Insightful

    But it still works much better than the one that you built.

    --


    Got Code?
  7. Re:Not impressed by chemicaldave · · Score: 2

    I am not impressed, It is just a machine that burns oil.
    I am not impressed, It is just a big wheel that turns in the river.
    I am not impressed, It is just a circuit that performs calculations.

  8. Re:Not impressed by fuzzyfuzzyfungus · · Score: 1

    I bet you typed that on 'just a bunch of tiny little switches'. What use could those possibly be?

  9. Can he build houses with that printer? by ion++ · · Score: 1

    Cool usage of the sun. I wonder if he can build houses with that printer?

    1. Re:Can he build houses with that printer? by black+soap · · Score: 2

      Sadly, my first thought was "pyramids and monuments." Houses might be more beneficial to society.

    2. Re:Can he build houses with that printer? by pz · · Score: 1

      Bricks, or reasonable approximations thereto, probably. Whole houses in one go might be difficult, though.

      --

      Put my fist through my alarm clock with its ding-dong death inside my ear. - The Blackjacks.
    3. Re:Can he build houses with that printer? by Anonymous Coward · · Score: 0

      You know what they say about people that live in glass houses!

    4. Re:Can he build houses with that printer? by Anonymous Coward · · Score: 0

      A glass house in places where sun is abundant enough for this to work might not be the smartest thing to live in.
      Skin cancer, anyone?

    5. Re:Can he build houses with that printer? by nschubach · · Score: 2

      You could place a long arm on it with one end anchored to the ground and use wheels on the machine to keep it facing the sun. Let it build arches while it tracks the sun across the sand. You could have the machine focus the sun with an oscillator to increase the thickness. The hard part would be supplying sand to melt when it got higher up. I guess some sort of screw elevator would work for that while providing a ramp for the wheel to travel. Of course, one arch would take several days with that method.

      --
      Every time I start to have faith in humanity, I ruin it by driving to work between 7 and 8 am.
    6. Re:Can he build houses with that printer? by timeOday · · Score: 2

      It looks to me like you could build a 1-piece house with nothing but a fresnel lens good enough to sinter sand. Most of the complexity here is the computerized moving table to enable computer-aided design, and the sun tracker - which are very cool, but limit the size of the item constructed, and require solar cells and a computer. With nothing but the lens, you could still melt yourself a nice crude house, or a basin to hold or collect water, or an adobe oven. In practice I suppose you'd at least want a jig to hold the lens to keep the arms from getting too tired :)

    7. Re:Can he build houses with that printer? by fuzzyfuzzyfungus · · Score: 2

      While your friendly local scientific/industrial materials supplier can hook you up with fancy glass designed not to, the mixture of low-purity glass and embedded mineral bits that this thing is putting out will almost certainly eat pretty much all the UV and much of the visible light. The cancer risk would be essentially nonexistent.

    8. Re:Can he build houses with that printer? by jellomizer · · Score: 1

      But pyramids and monuments can easily get onto earmarks. Oddly enough it is easier politically to push towards building a monument then it is to build houses.

      --
      If something is so important that you feel the need to post it on the internet... It probably isn't that important.
    9. Re:Can he build houses with that printer? by jellomizer · · Score: 1

      TFA didn't say anything about the glass being clear... Actually the examples are very opaque/

      --
      If something is so important that you feel the need to post it on the internet... It probably isn't that important.
    10. Re:Can he build houses with that printer? by tmosley · · Score: 1

      You should only throw a stone if you are in a glass house, and trapped.

    11. Re:Can he build houses with that printer? by nschubach · · Score: 4, Interesting

      You could create a machine that has a consistent speed based on a variable input (like a water wheel/windmill/steam/Stirling engine [you got the sun already...]) by using centrifugal governors and a conical gear. With enough machinery it could operate almost entirely without solar panels and create repetitive simple shapes like bricks for the actual building. Doing something more complex though and you'll want some programmable mechanism like a computer.

      I even wonder if you couldn't set up a mechanical sun tracker simply based on the heat it provides (ie, the sun moves over a plate which expands closing a circuit/friction plate that pushes itself out of the sun, cooling and opening back up.)

      --
      Every time I start to have faith in humanity, I ruin it by driving to work between 7 and 8 am.
    12. Re:Can he build houses with that printer? by MrTester · · Score: 2

      Yes.
      And in an ironic twist, it can also make baseballs.

    13. Re:Can he build houses with that printer? by retroworks · · Score: 1

      Yes, but he shouldn't throw stones.

      --
      Gently reply
    14. Re:Can he build houses with that printer? by countertrolling · · Score: 1

      Never mind the house.. With all the silicon out there, can he build a super computer powerful enough to play the damn video?? What the hell is up with that?

      --
      For justice, we must go to Don Corleone
    15. Re:Can he build houses with that printer? by angel'o'sphere · · Score: 1

      In principle yes, but not with that printer. OTOH, he certainly can build "bricks" with that thing.

      --
      Cost free eBook I read (by iBook/Kobo/Amazon/ObookO/Gutenberg etc.): "The Green Odyssey" by Philip Jose Farmer.
    16. Re:Can he build houses with that printer? by Big_Breaker · · Score: 1

      Mother Earth News had a solar tracker in the 70s that worked with sealed gas cylinders. If the leading cylinder got warm it slowed the tracker down. If the following cylinder got warm it sped up. Simple, no electronics tracking.

      Personally I'd prefer a daily reset clockwork mechanism if only b/c it's simpler and uses fewer materials. Sealed gas cylinders seem fiddly and complicated. We've been making clocks for a VERY long time including periods with crude materials and no electronics. I might make the clockwork start off from the morning position via a heat based trigger though. That way all the furnaces could be reset manually in the evening and they would all start at the proper time the next morning automatically and largely simultaneously.

    17. Re:Can he build houses with that printer? by black+soap · · Score: 1

      Imagine when people start finding unexplainable geometric patterns fused in the sand. I want one of these things, so I can take crop circles to the next level.

  10. Annealing? by istartedi · · Score: 4, Interesting

    I've got a passing interest in glasswork, and one of the things I learned is that it's more complicated than "melt into mold, let it cool". Glass has to go through a carefully controlled cool-down period so that the molecular structure will set up properly. Otherwise, the resulting object is far more brittle than it should be. If not done properly you can have cracks form during the cooling phase, ruining the object.

    Does the incremental deposition solve the annealing problem? Being able to make glass objects without having to carefully control the cool-down would be very nice.

    --
    For all intensive purposes, "whom" is no longer a word. That begs the question, "who cares"?
    1. Re:Annealing? by Techie_79 · · Score: 1

      Good point, and it isn't discussed in the article or on his website. And what about the impurities in the desert sand?

    2. Re:Annealing? by smellsofbikes · · Score: 5, Informative

      I've got a passing interest in glasswork, and one of the things I learned is that it's more complicated than "melt into mold, let it cool". Glass has to go through a carefully controlled cool-down period so that the molecular structure will set up properly. Otherwise, the resulting object is far more brittle than it should be. If not done properly you can have cracks form during the cooling phase, ruining the object.

      Does the incremental deposition solve the annealing problem? Being able to make glass objects without having to carefully control the cool-down would be very nice.

      I was a glassblower and glass bead artist for a while. Careful cooling is pretty essential for lime glass, which is what we mostly use. It's less important for borosilicates like Pyrex, which is why glass casserole dishes can survive being put onto 200C metal racks in the oven, and it's even less important for fused quartz that's straight silicon dioxide. You can stick a pyrex rod that's less than a centimeter in diameter straight into an oxypropane flame without it splitting or snapping, and I believe you can do the same with a 3 or 4 cm quartz rod. Obviously this stuff isn't pure silicon dioxide, but it's closer to SiO2 than it is to lime glass.

      Incremental deposition probably won't solve the annealing problem, but it'll change it: instead of having strain across big areas, you'll have little bits of strain distributed between each layer of glass that's put on so you're liable to get a lot of small cracks through the porous material, rather than one big catastrophic crack. However, all those little cracks generally tend to grow, but that may be somewhat helped by it being an amorphous, impure material: it's harder for cracks to run in long straight lines in crappy heterogenous stuff.

      --
      Nostalgia's not what it used to be.
    3. Re:Annealing? by Anonymous Coward · · Score: 1

      Glassblower here.

      OP is absolutely correct regarding the distinctions between boro, soda lime, and fused quartz.

      The issue here, though, with trying to do this with desert sand is that boro and "raw" silica glasses (SiO2 or a couple of other analogous compositions) present a number of challenges:

      - boro requires very, very high temperatures to batch (the term for doping, mixing, and homogenizing a glass) compared to soda lime glasses -- often six hundred to a thousand degrees Fahrenheit higher than soda. This also means that it requires a much higher working temperature, which is why boro is worked in front of a very hot torch, rather than starting from a liquid batch as traditional glasswork is done.

      - raw silicates are *extremely* brittle, particularly if not extensively refined (something I'd view as nearly impossible in a desert environment without advanced equipment), and in terms of tensile strength are extremely weak (glass has enormous compression strength, but generally poor tensile strength no matter the formulation, which is why you can stand on a wine glass, but easily break its foot off with your bare hands)

      - boro requires, well, boron, for doping. Boron is expensive, and difficult to extract relative to the other raw material in glass. A pound of boro (it's not generally sold that way though) still costs 3-8x as much as a pound of soda lime, even when sourced from high-volume manufacturers

      - raw silicate also requires a great deal of refining (hard to do with even the highest concentration Si sands available) or sourcing directly from relatively pure quartz, which is unlikely to be found in non-volcanic regions. Quartz with even slight impurities is very weak, due to a larger number of individual crystalline zones within the larger structure.

      This does not make the problem intractable, though. If this glass is being made for anything where optics is unimportant, then soda lime is not a necessity. Soda lime glass was introduced not for manufacturing (though it does improve working time and lower working temperature), but to make the glass more clear (clear glass did not exist prior to the late 19th century, and even then, this "chrystallo" was prone to a condition that caused it to oxidize over time). If this "desert glass" were instead more properly a ceramic (I know I'm pissing off the chemists), it could be doped with the iron naturally found in most sand, as well as bone ash or other calcium, some raw ores, or carbon in the form of coal. These are still MUCH harder to work than a well-refined soda glass, but if this machine could handle them, it could make many, many useful items. A side benefit would be compositions that are much stronger.

      EXCEPT!:

      Batching any glass or ceramic has to be done very precisely because of the factor called the coefficient of expansion. All materials expand and contract when heated / cooled. Because glass is chrystalline in nature, this is a very important concern. Rather than changing size evenly, glass builds up tremendous stresses between the crystal zones, which is why it often fails catastrophically in heat. If you've ever broken a glass by filling it with a cold liquid immediately after taking it out of the dishwasher, that's what happened. Doping, particularly with materials of unknown composition or COE can seriously compound this problem. You have to ensure homogeneity in any one piece (so one side doesn't expand at a different rate than the other), and a consistency between pieces if they are to be used together.

      I eagerly await more news on this device, but would be astounded if there were a simple solution to these problems. Before modern refining and manufacturing techniques, these processes took master craftsmen in large teams to produce what, today, would be considered a vastly inferior material.

  11. Big Deal by Anonymous Coward · · Score: 0

    Been doing this in Dwarf Fortress for a few years.

  12. de-desertification by Anonymous Coward · · Score: 0

    wow! that is awesome. I wonder if we can eradicate the desert by letting a swarm of those things loose

    1. Re:de-desertification by djdanlib · · Score: 2

      And what exactly do you suppose would happen if you removed all the sand? You'd still have a desert, just without sand.

    2. Re:de-desertification by black+soap · · Score: 3, Insightful

      I don't think it is ever a good idea to "let a swarm of robots loose."

    3. Re:de-desertification by spire3661 · · Score: 2

      Contrary to popular belief, the desert TEEMS with life. Why would you want to eradicate an entire ecosystem?

      --
      Good-bye
    4. Re:de-desertification by Jeng · · Score: 2

      What good is an eco-system if we can't exploit it?

      --
      Don't know something? Look it up. Still don't know? Then ask.
    5. Re:de-desertification by JonySuede · · Score: 1

      especially if those robots have sand melting capability.

      --
      Jehovah be praised, Oracle was not selected
    6. Re:de-desertification by fuzzyfuzzyfungus · · Score: 2

      You'd arguably have something that made the previous desert look like a verdant paradise... Deserts aren't exactly the world's lushest biomes; but they beat the hell out of an apocalyptic sun-baked glass/sand aggregate layer, which would likely take decades of weathering to support much more than lichens and microbes even if the climate suddenly became moist and temperate...

    7. Re:de-desertification by Anonymous Coward · · Score: 0

      The defining characteristic of "desert" is "lack of water" not "surplus of sand".

    8. Re:de-desertification by Anonymous Coward · · Score: 0

      To replace it with a better one, or maybe just the last good one.

      Those 'robots' could for example make structures that give some shade and hinders the sand from moving around. Both would help some plants and animal to (re)establish.

    9. Re:de-desertification by elsurexiste · · Score: 1

      They are already doing something similar. Check here.

      --
      I rarely respond to comments. Also, don't ask for clarifications: a brain and Google are faster, believe me!
    10. Re:de-desertification by xclr8r · · Score: 1

      Depends on the desert. Something out of Arizona, Nevada, Baja sure lots of life. When you are talking sand dunes not nearly as much.

      --
      Beware of those who profit off the docile and persecute the unbelievers.
  13. Re:Not impressed by elrous0 · · Score: 1

    Yeah, but you can use it to burn ants! Isn't that cool?!?

    --
    SJW: Someone who has run out of real oppression, and has to fake it.
  14. Re:Not impressed by Afforess · · Score: 5, Insightful

    One must wonder if you really even RTFA, or are just that dense. The 3-d printer using sand and the sun uses widely available resources, in a relatively short time span, to create complex objects, with little/no waste or pollution of any kind. (Exempting the manufacturing of the printer and solar panels themselves). I have not heard of any such similar achievements. The process itself is easy to oversee, (unskilled labor) and seems like it could be scaled up for larger production easily. This process could possibly be used to help start manufacturing on other words, with Mars being mostly sand. What about this achievement is unimpressive, other than your reading comprehension?

    --
    If our elected representatives no longer represent us, do we still live in a Democracy?
  15. Why Not A Solar-Powered by Anonymous Coward · · Score: 0

    Chip fab from sand?

    Yours In Science,
    Kilgore Trout

  16. Re:Not impressed by Normal+Dan · · Score: 1

    This process could possibly be used to help start manufacturing on other words, with Mars being mostly sand

    This was my thought when I firs saw it. I've always wondered if something like this was possible to do on mars, or the moon. Looks like it might be.

    --
    A unique way to learn a language: http://languageloom.com
  17. Gotta gotta gotta by applematt84 · · Score: 1

    I gotta get me one of those.

  18. OK, read TFA and watch TFV by istartedi · · Score: 3, Informative

    It's sintering, and it looks like you end up with lots of little pits and stuff in the finished work. It's also probably a glass-sand aggregate of sorts. They didn't show close-ups of the objects, or any attempt to "finish" them. They might be strong when finished, but not clear.

    --
    For all intensive purposes, "whom" is no longer a word. That begs the question, "who cares"?
    1. Re:OK, read TFA and watch TFV by h4rr4r · · Score: 1

      For bricks and other building material it seems like this sort of material should be fine. Assuming it is not too brittle.

    2. Re:OK, read TFA and watch TFV by Anonymous Coward · · Score: 0

      It looks like a nifty way to make "giant glass legos" to build walls with.

  19. Re:Not impressed by asylumx · · Score: 1

    I just LOLed...

  20. This looks more like a "look what I can do" by sirwired · · Score: 2

    I couldn't watch the video (slashdotted?) but the picture of the object he made looks like a proof-of-concept for solar sintering, not a finely-manufactured object that meets any kind of standard for quality.

    Don't get me wrong, this is a really cool machine, but it's more "wow" value right now than something you'd want to buy.

    1. Re:This looks more like a "look what I can do" by Carnivore · · Score: 1

      I've found that for whatever reason, I can't watch embedded Vimeo videos. If you click through to the source page, it works just fine. I'm on Linux with Firefox 5, latest version of Flashplayer for Linux.

    2. Re:This looks more like a "look what I can do" by Anonymous Coward · · Score: 1

      "finely-manufactured" is not usually a requirement for bricks, though. They can be full of pits and voids and still meet an appropriate "standard for quality".

      And if someone figures out how to make a brick structure that naturally condenses and stores water in the desert, it wouldn't be half-bad having an automated solar factory that creates bricks endlessly. It could cause a Dune effect...

    3. Re:This looks more like a "look what I can do" by nschubach · · Score: 2

      I think a lot of the look of the object is based on the rather crude focal point of the lenses he setup and the fact that the depth was not fixed (he would skim sand over it seemingly at random with variable depths from the video. If you had a method of putting a finer layer of sand over a more controlled focal area it may come out nicer.

      --
      Every time I start to have faith in humanity, I ruin it by driving to work between 7 and 8 am.
    4. Re:This looks more like a "look what I can do" by EvilIdler · · Score: 1

      Check if you have any aggressive AdBlock settings or similar. I had issues, despite using ClickToPlugin in Safari (which gets the video instead of Flash when available). Turns out trying to filter Flash ads doesn't always work well :)

      Awesome prototype anyway. Looks like it took the better part of an evening to create one bowl, though!

    5. Re:This looks more like a "look what I can do" by cruff · · Score: 1

      I have this problem also for embedded Vimeo stuff. Always have to click through, not worth the time to figure out why.

  21. Re:Not impressed by interkin3tic · · Score: 4, Funny

    Bob the Super Hamste's great great grandfather once said to the Wright Brothers: "It's not that impressive. It's just a motorized bike that doesn't need to be on the ground."

  22. Re:Not impressed by Ruke · · Score: 1

    While I agree that it's an impressive result, I'm not sure that it's entirely as practical as you make it out to be. Remember, the end result is glass, and not even high-quality glass at that. It's brittle, porous, and there is very little room for quality-control. The things that this machine produces are basically fit to be display-objects only.

  23. Re:Not impressed by MarkvW · · Score: 1

    You are expending too much effort. There are people here who weren't impressed with the memristor either.

    Agree with your sentiments, though.

  24. And so it begins... by Kamiza+Ikioi · · Score: 2

    I, for one, welcome our new self replicating, desert dwelling overlords.

    --
    I8-D
  25. Does it have an IP adress? by houghi · · Score: 1

    Because then I can finally download a car.

    --
    Don't fight for your country, if your country does not fight for you.
    1. Re:Does it have an IP adress? by Anonymous Coward · · Score: 0

      A glass car may not do very well in safety tests.

  26. I can do this already by Anonymous Coward · · Score: 0

    Just need one block of coal, one block of sand and a furnace.

  27. Winner: Young Republicans "Post of the Day" award! by Overzeetop · · Score: 1

    Congratulations. You earned it!

    --
    Is it just my observation, or are there way too many stupid people in the world?
  28. Re:Not impressed by Jeng · · Score: 1

    It's a prototype that is using common desert sand, it's not meant to be practical at this point.

    I wonder what he'll be able to put out using higher quality sand with the current design.

    --
    Don't know something? Look it up. Still don't know? Then ask.
  29. Re:Not impressed by Anonymous Coward · · Score: 1

    Bob the Super Hamste's great grandfather also once told CmdrTaco "255 character usernames? Nobody needs more than 20."

  30. Re:Not impressed by yarnosh · · Score: 1

    Um, pretty sure this is not intended for any type of commercial use. Even normal 3D printers are more for prototyping than actual production, as I understand it. The results are rather brittle and you can only use a very specific material. In this case, "glass." So yeah, if you happen to need brittle glass components on Mars... I guess this might help...?

  31. Re:Winner: Young Republicans "Post of the Day" awa by Jeng · · Score: 1

    From the GP's sig.

    What good is a police state if I cant rant online about it!

    Was just riffing off of his sig, but it is a valid argument if you take it that way.

    --
    Don't know something? Look it up. Still don't know? Then ask.
  32. Re:Not impressed by yarnosh · · Score: 1

    But what useful objects could you possibly make with it? An ash tray? A dildo? I'm not saying this isn't cool, but come on. Lets be real. Equipment used by astronauts is pretty sophisticated and materials are carefully selected for a reason.

  33. Kinda late. by Anonymous Coward · · Score: 0

    Didn't I read about this two days ago on Engadget?

  34. Re:Not impressed by TooMuchToDo · · Score: 1

    You can fuse material together to create air-tight shelters, a necessity on other worlds.

  35. Re:Not impressed by Infiniti2000 · · Score: 1

    Mod +1 Funny

  36. Revolution by mrops · · Score: 1

    While all those Egyptians were protesting, this guy was tinkering. Sign of a true geek.

  37. High Tech by Rene+S.+Hollan · · Score: 1

    This is high tech.

    Someone once explained to me the difference between low, medium, and high tech:

    Low Tech: You can see how it works. Example: a mechanical wristwatch.

    Medium Tech: You make the components so small, you can't see how it works. Example: a digital wristwatch.

    High Tech: You make it out of the right stuff and in the right shape, and it Just Works. Example: a microwave waveguide.

    I submit this also qualifies as high tech.

    --
    In Liberty, Rene
    1. Re:High Tech by Ksevio · · Score: 1

      By watching the video, it's pretty clear how the basic process works - Giant magnifying glass aimed at the sand melts it.

      The moving around to the right location is the complicated part.

    2. Re:High Tech by Rene+S.+Hollan · · Score: 1

      Yeah, the mechanics are low tech, and the controls medium tech, but I would submit that a Fresnel lens is high-tech, and possibly also the composition of the sand.

      --
      In Liberty, Rene
  38. Re:Not impressed by yarnosh · · Score: 1

    You can fuse material together to create air-tight shelters, a necessity on other worlds.

    It isn't even real glass. It is brittle and porous. You're not going to make an air-tight shelter with it.

  39. Re:Not impressed by AvitarX · · Score: 1

    Not use martian sand as the poster up the thread implied.

    In don't want to knock it though, any research into 3-d printers is good, as there time will come.

    --
    Wow, sent an e-mail as suggested when clicking on "use classic" banner, and got a fast response that addressed my msg
  40. Skip the commercial blog... by fotbr · · Score: 4, Informative
  41. Math nazi by mark-t · · Score: 1

    ...Merging two of the deserts most abundant resources, nearly unlimited quantities of sand and sun....

    ... for finite values of "unlimited".

    Because otherwise it's nowhere close to "unlimited".

    Geeze, people... how hard is it to grasp the notion that infinity is... well... infinite.

    1. Re:Math nazi by markana · · Score: 2

      Oh, this is just the use of the word "unlimited" in the cellular carrier sense...

      as in, "unlimited data" == 2GB.

      Simple.

  42. Re:Not impressed by TooMuchToDo · · Score: 3, Insightful

    Right. First-generation design doesn't do everything, film at 11.

    It's a proof of concept chief. The first cars didn't have 4-5 star crash safety ratings while able to carry you at 80mph while achieving 40mpg (which my wife's Camry Hybrid does)

  43. Re:Not impressed by bcmm · · Score: 1

    I am impressed. Look at what can be achieved with just a big, controllable lens.

    --
    # cat /dev/mem | strings | grep -i llama
    Damn, my RAM is full of llamas.
  44. A better use by Anonymous Coward · · Score: 1

    A huge amount of energy goes into producing concrete and bricks. In that region most structures are actually a form of mud brick adobe. A series of devices like this could make individual bricks or a robotic machine could follow a programmed path and layer by layer fuse a solid wall out of sand. The structures could last hundreds of years and need little maintenance where as mud brick buildings need constant repair. Allowing for tiny air pockets could add insulation value as well to the walls. It seems a more practical use since the fuses shapes are very rough so it's unlikely any commercial products could be made from them. Durable building materials that could be made for little cost other than the machine itself seems more practical.

    1. Re:A better use by deadhammer · · Score: 1

      They're rough right now, but you'd be surprised how accurate a fully developed industrial process can make a "rough process". At the very least there would be automatic sandblasting of the rough edges.

      --
      I'll be honest, we're throwing science against the wall to see what sticks. -Cave Johnson
  45. oh, wait, I'm dead now. that sucks. by Thud457 · · Score: 1

    So? If you wreck it, just print a new one. sheesh...

    --

    the preceding comment is my own and in no way reflects the opinion of the Joint Chiefs of Staff

  46. Re:Not impressed by c0lo · · Score: 1

    This process could possibly be used to help start manufacturing on other words, with Mars being mostly sand.

    Dust-storms - who's gonna clean the lens?

    --
    Questions raise, answers kill. Raise questions to stay alive.
  47. Ball Lenses are fun! by bughunter · · Score: 2

    Ball lenses are handy things, and can be dangerous in direct sunlight - especially larger ones.

    For most materials, like glass, their focal lengths generally extend away from their surface a distance less than their radius, and approach the surface as the wavelength extends into the infrarad, which means if you carry an uncovered glass sphere around on the beach or in the desert, you will burn your hand or set fire to your glove.

    I learned this secondhand one day, at a beach gathering of Tolkien society geeks. One of them had taken to carrying around a 4" glass sphere she had found somewhere, calling it her "palantir." As the sun rose, she yelped and threw the thing to the ground. "It burned me!" she cried.

    I had many times coupled fibers using ball lenses so I knew immediately what had happened. But I said "You know what that means, don't you? Sauron is watching you."

    She wouldn't touch the thing again.

    Also, speaking of ball lenses... you can use your head as a ball lens to extend the range of your car's wireless entry key fob. If you find yourself just out of range of your keys, simply put the transmitter about an inch behind your head, directly *opposite* the car. Your head is mostly transparent to the RF, but has a slightly different index of refraction from air/vaccum, thus acts as a lens. And since your head is approximately spherical, it works well enough to make a practical convergent lens.

    --
    I can see the fnords!
    1. Re:Ball Lenses are fun! by Tacvek · · Score: 1

      She wouldn't touch the thing again.

      Also, speaking of ball lenses... you can use your head as a ball lens to extend the range of your car's wireless entry key fob. If you find yourself just out of range of your keys, simply put the transmitter about an inch behind your head, directly *opposite* the car. Your head is mostly transparent to the RF, but has a slightly different index of refraction from air/vaccum, thus acts as a lens. And since your head is approximately spherical, it works well enough to make a practical convergent lens.

      Really?!! Deliberately focusing radio waves via your head!?! Are you nuts!!?

      Honestly though I would have assumed that the effect described was due to one of the other many unusual characteristics of RF that I never really payed attention to. The head as a lens would never have occurred to me.

      --
      Stylish sheet to fix many problems in Slashdot's D3: https://gist.github.com/801524
    2. Re:Ball Lenses are fun! by gknoy · · Score: 1

      Well, the waves will be going through your head anyway, may as well cause them to take a path that is beneficial insofar as it gets a signal to your car better, right?

    3. Re:Ball Lenses are fun! by Tacvek · · Score: 1

      In order for the waves to be going through my head, I'd need to take off my tinfoil hat (it's more of a helmet really) first, you insensitive clod. ;-)

      --
      Stylish sheet to fix many problems in Slashdot's D3: https://gist.github.com/801524
    4. Re:Ball Lenses are fun! by shess · · Score: 1

      Also, speaking of ball lenses... you can use your head as a ball lens to extend the range of your car's wireless entry key fob. If you find yourself just out of range of your keys, simply put the transmitter about an inch behind your head, directly *opposite* the car. Your head is mostly transparent to the RF, but has a slightly different index of refraction from air/vaccum, thus acts as a lens. And since your head is approximately spherical, it works well enough to make a practical convergent lens.

      Odd, I've always heard it as that you hold the fob under your chin.

  48. Re:Not impressed by yarnosh · · Score: 0

    Right. First-generation design doesn't do everything, film at 11.

    No, you don't get it. Even current industrial 3D printers that use carefully selected materials and lasers still do not produce qualtiy end products. They're primarily used for prototyping. You're not going to take rubble from some random planetoid, shine some sunlight on it, and produce an airtight habitable structure. You're just not.

    Making real glass is a carefully controlled process. Honestly? If you're really that hard up for building material, happen to have suitable type of sand, and strong enough sunlight, you probably want to look into using the sun to make an oven and try to make glass blocks. That is, if you can't just cut the rock.

    It's a proof of concept chief.

    It is a neat project. That's it. The concept of 3D printer had already proven.

    The first cars didn't have 4-5 star crash safety ratings while able to carry you at 80mph while achieving 40mpg (which my wife's Camry Hybrid does)

    This glass 3D printer isn't even at the level of the first cars. Really, I don't mean to trivialize it because it is pretty neat considering who made it and what materials were used, but I don't see any real practical uses for it. You just can't make quality glass like that. And even if you could, the applications for glass are pretty limited.

  49. The moon? by WindBourne · · Score: 1

    Could this be useful on the moon?

    --
    I prefer the "u" in honour as it seems to be missing these days.
  50. Re:Not impressed by hardtofindanick · · Score: 1

    You missed the part where he layers sand and makes 3D objects.

  51. Re:Not impressed by layer3switch · · Score: 2

    Not really sure about practicality of using sun as blow torch to fuse materials together in "Mars", but i'm pretty sure it's useful to convert heat as stored energy rather than chemical via photovoltaics. For instance, water. Mars supposedly have water. What if, high temperature/pressured water splitting using focus ray into water chamber to gain hydrogen as stored energy and oxygen to sustain life? I think, in foreign environment like Mars, you would want something "low tech" enough so that maintenance is kept at minimal and production and operational cost is low enough to make it reality. Also Mars has plenty of carbon dioxide. Instead of drinking Mars' water or your own piss (filtration is a huge problem), you can use hydrogen and carbon dioxide to make water using sabatier process. Hell, even byproduct can be used to make even more water and carbon extra by using heat which is plenty.

    --
    "Don't let fools fool you. They are the clever ones."
  52. This Device Poses Some Interesting Questions by LifesABeach · · Score: 1

    What other materials could be melted for other applications?

    Can the target spot be made smaller?

    What type of drill(s) could be used to polish?

    All in all, this is definitely a candidate for the "What's Cool for 2011" award.

  53. Re:Not impressed by Anonymous Coward · · Score: 0

    "Mars supposedly have water."
    Really? Which Mar out of all the many Mars out there?

    That's a perfect example of why we shouldn't follow the English way of using plural verbs when the subject is a collective noun. You're apparently so used to doing it, you made a major mistake with your sentence.

    Let's all just get back to the American way of making subjects and verbs agree.

  54. or omar sharif? by decora · · Score: 1

    or brad dourif?

  55. At large scale it can stop desertification by Anonymous Coward · · Score: 0

    Perhaps more practical than not-so-recent "walls of bacteria may stop desertification" idea, because it doesn't need water, only a bunch of fresnel lenses and cheap workforce to build houses, pipes, etc right in their own village!

  56. But! by Anonymous Coward · · Score: 0

    People who live in the desert generally like to throw stones, and you know what they say about people who live in glass houses..

  57. Re:Not impressed by Telvin_3d · · Score: 2

    Actually, many commercial 3D printers make very polished final products. In some cases these prototypes may actually be of higher quality and more durable than the final mass produced version.

    The problem is that the unit price scales very poorly once you scale up from making five to test to five million to sell.

    Now, it's entirely possible that given enough R&D and experiments 3D printers can be developed where the higher cost of production is more than offset by the lack of shipping and the customizability of the final product. Ten years from now our purchase decisions could very well boil down to "cheap and generic from China" or "customized and immediate from the local shop"

  58. Re:Not impressed by yarnosh · · Score: 1

    The problem is that the unit price scales very poorly once you scale up from making five to test to five million to sell.

    There's that, and the material used for the printer is not necessarily the one you want in your final product. And this certainly applies if your material is sand.

    Ten years from now our purchase decisions could very well boil down to "cheap and generic from China" or "customized and immediate from the local shop"

    A 3D printer is not a replicator, you know. You don't just plug in "iPhone" and come out with a fully functional iPhone.

  59. Re:Not impressed by Opportunist · · Score: 1

    Couple it with a motion sensor and you don't even have to steer the aiming ray yourself!

    --
    We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
  60. Re:Not impressed by Opportunist · · Score: 1

    Not only that, but have you thought about how most of the poorest nations on this planet have these two resources in relative abundance? Now all we have to find is something people would want to have and they finally have some goods they could export for much needed money.

    --
    We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
  61. Re:Not impressed by Telvin_3d · · Score: 1

    A 3D printer is not a replicator, you know. You don't just plug in "iPhone" and come out with a fully functional iPhone.

    A replicator? Well, for solids and structural shapes, yes they are. Right now you can print working parts (with embedded working parts) done in some of the same hard plastics (or metals) that production designs are done in. I have designed and printed such things myself.

    Can you 'print' an iPhone? Not with any single machine right now. But it's far passed the point where such a thing is an impossibility and has instead moved on to an engineering challenge. How about combining an additive printer with a CNC mill and a pick-and-place machine. All three are based on similar three-axis designs. In fact, I've seen several 'hobby' machines that can be converted from printer to CNC.

    So something that can print a case, including the required electrical connections. Then (or rather, simultaneously) drop in the specialist chips/battery/screen where they need to go. Use the CNC abilities for final polish and you are good to go. There is no reason that you shouldn't be able to take a working phone out of the printer and turn it on, still warm.

    Such a device is not beyond what could be built now, immediately. It's simply a question of cost and demand. Even five years ago there was no realistic demand for hobbyist printers/CNC and what there was had astronomical prices. Now there is a thriving community, a bunch of home brew and several commercial companies looking seriously at entering the market at affordable prices. In five more years I'll be shocked if far more ambitions solutions are not available.

  62. Brillance highlights Darkness by Anonymous Coward · · Score: 0

    The pure brilliance and determination of human beings highlights the frustration of seeing human stupidity destroy people and the planet!
      I suppose it illustrates the contradictory nature of our species. We suffer from the Jekyll and Hyde syndrome. When we are good we are great IE: space program,elimination of Polio but when we are bad we are horrific IE: Holocaust,Rwanda Genocide etc
      We need to find a balance within ourselves otherwise we will continue to applaud our highs while on the flip side mourning our human inflicted tragedies again and again!

  63. The next level... by xlovenuggetx · · Score: 1

    While reading the article I couldn't help but imagine the great mountains of sand in the deserts across the world. How come they don't make a machine that melts sand to create glass but then equips the glass with the necessary compenents for a solar panel? It could run off of petrol at first but then as it begins making the panels it could string them behind it as it moves to pick up more sand for the next one and eventually it will be running exclusively off of the solar panels. Just an idea. is this possible with current tech?

  64. countertrolling & the trolltalk.com crew by Anonymous Coward · · Score: 0

    Cheat the moderation system - here's how they downmod others, and this is where countertrolling explains what he's doing while he trolls others (to his fellow trolltalk.com friends):

    http://slashdot.org/comments.pl?sid=2245866&cid=36491652

    And, here's where countertrolling's "troll mechanics" for downmodding others is explained in detail by someone that got sick of it happening:

    http://slashdot.org/comments.pl?sid=2271908&cid=36579618

    As far as bogus up moderations, the trolltalk.com bunch (tomhudson, countertrolling, & others) collectively "team up" to upmod one another, in teams, as favors to one another.

    (Talk about low, and bogus!)

  65. skynet anyone? by Finite9 · · Score: 1

    OMFG, see the links!!

    2011 - 3D printer prints glass from sand

    2011 - robot innovations include self-balancing androids (video on youtube guy trying to push over bot, and it reacts to keep balance), drones, life-like androids (Danish man). etc etc

    2020 - 3D printer prints most stuff, commercial applications. Self-balancing androids that look life like begin appearing in hospitals

    2030 - 3D printers print anything. Androids look like us. Commercial fabrication plants print autonomously, one in particular owned by the military, daughter company called ... Skynet!!!!

    Shiiit. I'll soon be a pensioner by 2030, and my chances of doing a Skynet survival course will be nill. Oh well, time to start trainging the boy at least so he can wander the wastes as a nomad for his remainging years.

    --
    "Everyone knows that vi vi vi is the number of the beast" -- Richard Stallman
  66. Re:Not impressed by Eponymous+Hero · · Score: 0

    i'm wondering about possibly building neural net-type quantum computers by creating a crystal lattice circuit design using this 3-d printer with cerium-monophosphide (notice: document behind paywall) instead of silicon. fuck that, i'm just going to write a sci-fi novel about it instead.

    --
    insensitive clod overlords obligatory xkcd car analogy russian reversals whoosh pedant fanbois ftfy in 3...2...1..PROFIT
  67. Sand and mechanics - such a great combination by FishOuttaWater · · Score: 1

    Gonna be so nasty when the sand works its way into those gears...

  68. Interesting. by Anonymous Coward · · Score: 0

    The technology seems like it has potential for alot of things, creatively and industrially related, They may find more uses for it than just melting glass to create 3D objects.