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Carbohydrate-Based Synthesis To Replace Petroleum Derived Hydrocarbons?

someWebGeek writes "From PhysOrg's 'Taking biofuel from forest to highway,' University of British Columbia biofuel expert Jack Saddler says, 'we will become less dependent on fossil fuels and will become more dependent on fuels made from the sugars and chemicals found in plants.' Nothing too new there; the idea of biofuels eventually taking over from petroleum distillates has been around for ages. However, Saddler contends further that 'Similar to an oil refinery that processes crude oil to make thousands of supplementary products like plastics, dyes, paints, etc., the biorefinery would use leftover agricultural and forest material to make many of the same products, but from a sustainable and renewable resource.' I remember my organic chem instructor back in '81 telling us that eventually the textbooks would have to be rewritten. There would be no presumption of fractional distillation of thousands of basic compounds from petroleum, and the teaching emphasis would shift to synthesis from simple hydrocarbons. He noted that we'd all miss 'the good, ole days' when synthetic fibers, plastics, etc. were cheap... or even an economically viable option. I can live without rayon, but, dang, I'm gonna miss polyvinyl chloride!"

31 of 166 comments (clear)

  1. Factor in one more thing though? by Fluffeh · · Score: 3, Insightful

    While this is great and makes sense - I can't see this happening until much later in the peak oil scenario.

    Fabricating all (most) of the stuff we make from oil now from plant matter will be a much less efficient operation and require much much more energy inserted during the production/refining process - which will of course make it much more expensive and inefficient to do. With that, I can't see it happening on any sort of serious scale until we have started running out of oil sands - let alone oil wells.

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    1. Re:Factor in one more thing though? by Fluffeh · · Score: 3, Insightful

      Can the waste product(s) of using plant matter used to create biofuels be reclaimed and used elsewhere? To make paper, or perhaps clothing? Fertilizer? Feed?

      Biofuels would not be likely. If they are trying to make oil replacements, then the majority of the energy contained in the plant matter would be going into oil replacement. The problem is that the very high energy density of oil/petroleum products are the exact thing that makes it appealing. Breaking the carbon chains in oil releases a very large amount of energy proportional to the amount of fuel. Granted, there are much more energy dense forms of fuel - but they are also very expensive. To make something that can store as much energy as oil from something like plants will always require that a lot of energy is inserted - so that later when the fuel is used it releases more. While it isn't impossible and is being improved all the time, it still basically requires the right fungus/bacteria/whatever to convert from low energy plant matter to something that is usable for us.

      Sorry not to use a car analogy, but this one is much more fitting: Consider oil to be steak and plant matter to be plant matter. Currently we are able to drill for steak and eat it. It is a great source of energy for us. Sadly, our supplies of steak are starting to run a bit low. Now, someone comes along with a cow and says that they can convert normal grass into steak with this beast that wanders around eating grass and converting it into much higher energy dense food. The problem is that for this cow thing to make steak, it has to slowly wander around, eating huge amounts of grass and then very slowly over many years convert that plant matter into meat. This is the exact same scenario, but rather than having to wait years for a cow to make steak, oilfields are created over many, many thousands of years.

      To make a high density fuel (basically something that we want and is useful) that energy had to be inserted at some point. If someone can work out how to make a cheap, clean energy source that doesn't require a vast investment of time waiting for it to mature - then there will be nobel prizes, presidential handshakes and all the gratitude of the world waiting for them.

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    2. Re:Factor in one more thing though? by TheInternetGuy · · Score: 5, Informative

      If you have to burn 10 barrels equivalent of crude oil to make 1 barrel equivalent of food grade veg oil

      I have read and heard this so many time here on Slashdot now, and I am gonna call you on it.
      If it takes a ratio of 10:1, crude to produce vegetable oil. Then how come a cheap vegetable oil can be found for a 3-4 bucks a gallon?
      While the cost of 10 gallon of crude costs 30-40 dollars?
      Are the producers just giving us all that crude for free out of the goodness of their hearts?
      Seriously people use your brains, think for your selves.

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    3. Re:Factor in one more thing though? by Anonymous Coward · · Score: 5, Interesting

      A barrel of crude is 42 gallons. So one barrel of crude would make, by your calculations, about 4 gallons of vegetable oil. At current prices of $105/gallon, that would be a cost of about $26 her gallon of vegetable oil.

      However, I believe those 10-to-1 figures are for energy, not volume. According to wikipedia, a gallon of crude oil is a standard measurement: 1.7 MWh. Per gallon, that's 40.4 kWh. I can't readily find the energy in vegetable oil from google, however a quick conversion from calories (120 kcal/tbsp = 80,832 kcal/gal) gives us 94 kWh/gal.

      That's quite a but more per gallon, giving us only 1.8 gallons of vegetable oil per barrel of crude oil, raising the cost to $56.66 per gallon. Obviously these figures aren't right.

      Is that the whole story? Let's consider how vegetable oil is made. Corn oil is rather cheap, so let's look at it. You have to extract the oil from the germ of the corn. Wikipedia again tells us that one bushel of corn yields 1.55 pounds of oil. One bushel is 35.24 L dry. Corn oil has a density of 9.25 g/c^3 (g/mL). Conversions (9.25 g/mL = 77.2 lbs/gal).

      Phew! So that 35.24 L (one bushel) of dry corn only yields .02 of a gallon of corn oil! So you need FIFTY bushels of corn to yield one gallon of corn oil!

      How much energy is in 50 bushels of corn? Conversions again: one cup of corn (raw) is 132 kcal. So that's 2112 kcal/gal. A bushel is defined as 8 gallons dry, so there are 16,896 kcal/bushel of raw corn. 50 bushels of corn means you need 844,800 kcal of corn to make one gallon of corn oil, which is only 80,832 kcal.

      There's your missing energy. You need about 10.5 calories of corn for every calorie of corn oil. Or to put it another way, you need 982.5 kWh of corn energy to produce 94 kWh of corn oil energy.

      Take our earlier estimate of 10-to-1 gallon-for-gallon of $56.66, divide by 10.5, and you get a much more reasonable $5.40 for a gallon of corn oil. Figure in some government subsidies, and differences in the two markets and some market fluctuations, and you are very close to your $4 a gallon bulk price for vegetable oil.

      Use your brain, think for yourself, but be sure you have all he data and knowledge you need to draw a valid conclusion. The 10-to-1 figure is a general estimate that I just demonstrated is reasonably accurate. Adjust your tinfoil hat and start scrutinizing your conspiracy theories a little more closely. :)

    4. Re:Factor in one more thing though? by Arterion · · Score: 2

      I just wrote a long post explaining it, and somehow I wasn't logged in, it got posted as AC, and now it's not here anymore. I am very frustrated because I spent about 20 minutes doing calculations.

      Here's the gist of what I had put:

      The 10-to-1 figure is for energy, not volume.

      A barrel of crude is 42 gallons and has 1.7 MWh of energy. Current market price is $105 per barrel. That's 40.5 kWh/gal. Corn oil has 94 kWh/gal. (Calculated from 120 kcal/tbsp.)

      That would mean you could make 1.8 gal of corn oil from a barrel of crude, and corn oil should cost $56.66/gal, but you're saying you can get it for $4, I assume in bulk. So what's the problem? Consider how corn oil is produced: You extract the oil from the germ of the kernel. The remainder of the corn is not useful for oil. That's the part your missing. Here's the calculations on that:

      According to wikipedia, a bushel of corn yiels 1.55 lbs of corn oil. Corn oil has a density of 77lbs/gal. So in other words you need 50 bushels of corn to make one gallon of corn oil! A bushel is 8 dry gallons. Raw corn has 132 kcal/cup. That means that 50 bushels of corn has 844,800 kcal of energy, or 982.5 kWh.

      So there's your answer: it takes 982.5 kWh of corn to make 94 kWh of corn OIL. A factor of 10.5. Pretty close to the 10-to-1 figure. Divide our $56.66 cost by 10.5, and you get a much more reasonable $5.40/gal. Figure in some government agriculture subsidies and oil subsidies, some market economics between the two goods, sales of corn byproduct (they don't just discard the portions not used for oil) and you have something very close to your supermarket price on vegetable oil. The 10-to-1 number is just an estimate, but it's a pretty darn good one.

      Adjust your tin foil hat. :)

      --
      "That which does not kill us makes us stranger." -Trevor Goodchild
    5. Re:Factor in one more thing though? by Cryect · · Score: 3

      You are off by a factor of ten on the density of corn oil. 77 pounds per gallon should throw a red flag, since that is almost as heavy as lead. End result is corn oil has almost as much energy as the corn itself.

      http://wiki.answers.com/Q/What_is_the_density_of_corn_oil

  2. You won't miss polyvinyl chloride... by Troyusrex · · Score: 2

    It's not going anywhere. If bio-fuels do become economical the billions or trillions of barrels of petroleum that's left will be used for synthesis instead of for running cars and the like.

  3. End of oil for fuel != end of oil. by Bonobo_Unknown · · Score: 3, Informative

    Oil isn't going away any time soon. The fact is that for a very long time after it no longer makes sense to burn oil for fuel that oil will be available and will still make economic sense to use as a precursor product for all of those complex compounds that currently can only be made from oil. Perhaps in the far, far future it will become necessary to reinvent processes to build these things out of other precursors, but not for a long time. There's still going to be plenty of that black gunk in the ground long after people stop being able to burn it to get from A to B.

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    1. Re:End of oil for fuel != end of oil. by MetalOne · · Score: 3, Interesting

      "Oil isn't going away any time soon". You know I really hope you're right. However, according to wikipedia, the 17 largest reserves total 1.3 trillion barrels. If I divide that by world usage of 88 million barrels per day, I get 40 years. Plus population growth is still happening and the third world is becoming more advanced. Of course eventually this oil will become harder to get, driving up its price and possibly slowing consumption. I believe expensive oil is going to severly impact this world. So while there still might be oil, will it be cheap enough and plentiful enough to prevent the complete collapse of society within the next 100 years. I would really like it if somebody could point me to a decent resource that will alleviate my fears. Sure we might find more oil. Everytime I hear about a big new discovery though, I just divide it by 88 million barrels a day, and I quickly realize that it is a truly insignificant discovery. Sometimes I hear the Canada tar sands will save us, but those reserves are in the above wikipedia figure. Some of the reserve life figures on wikipedia have a longer life time, but that is because the production is low relative to the 88 million barrels per day. In the next 70 years we could have twice as many people on this planet. How much oil will we need then?

    2. Re:End of oil for fuel != end of oil. by Anonymous Coward · · Score: 3, Insightful

      I guess it depends on what you mean by "plenty of time". I don't think that less than 50 years for the end of the "cheap petroleum era" is "plenty of time". And a decade or two before supply starts declining is even closer. A decline in supply of a couple of percent a year after the peak could be pretty economically painful.

  4. Re:Death Throes by 0123456 · · Score: 3, Informative

    One has to wonder just how hard the petroleum industry will fight these developments, though.

    Until we have a better means of producing the carbohydrates, I'm guessing you'll see more death throes from the people who are starving because of the food we'r'e not growing.

  5. Re:Death Throes by gatkinso · · Score: 2

    They will fight it as long as it is more profitable for them to exploit their existing manufacturing base for crude oil.

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  6. Wood wasn't enough to fuel the Middle Ages by tp1024 · · Score: 4, Interesting

    Who are you kidding? Wood for heating and charcoal for iron smelters was responsible for deforestation of large parts of Europe long before the industrial revolution. People turned to burning coal and lignite for lack of trees in the comparably sparsely populated countries of the 17/18th century. What exactly do you expect this around, with 8 times the size of population and much larger energy needs?

    1. Re:Wood wasn't enough to fuel the Middle Ages by bertok · · Score: 5, Informative

      Trees are about as effective in doing photosynthesis as any other plant.

      That's not true, there's significant differences in efficiency between various species of plants. Most grasses for example are much more efficient than trees, which is why grassland can support huge herds of large animals, but a forest can't.

      See: Photosynthetic Efficiency, where it has a table of some typical efficiencies:

      Plants, typical : 0.1%
      Typical crop plants: 1-2%
      Sugarcane: 7-8% peak

      This is because more than one kind of photosynthesis has evolved, with somewhat different chemical processes. Look up C3 carbon fixation and C4 carbon fixation for the differences.

      There is a significant research effort going on looking into ways of taking the genes for the more efficient types of photosynthesis and merging that into less efficient plants. This could be used to make fruit trees grow much faster, or to create algae that can be used to produce alcohol or oil at efficiencies approaching those of solar electric power.

    2. Re:Wood wasn't enough to fuel the Middle Ages by MightyYar · · Score: 2

      While you have a good point, there are a few points to consider:
      - The wood was not being used efficiently. A startling amount of the energy in the wood was going up the stack.
      - The forests were not being managed in any real way. No replanting, clear cutting. Forestry in North America, for all its warts, is currently sustainable.
      - We aren't limited to wood from trees - switchgrass gives you a bunch of cellulose and grows much faster than a tree.
      - This discussion isn't about energy, but about raw materials.

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    3. Re:Wood wasn't enough to fuel the Middle Ages by tp1024 · · Score: 2

      Strangely enough, people who aren't mixing up average and peak efficiencies get wildly different results.

    4. Re:Wood wasn't enough to fuel the Middle Ages by tp1024 · · Score: 2

      Erm, google: "medivial forest management" - you'll find out that sustainable forestry was invented in Europe and Japan independently (because it was unsustainable before). And both coincided with the introduction of coal as fuel. But don't worry, thanks to wood pellets being used as a replacement for heating oil, sustainability is just one of those quaint old concepts going the way of the wooly mammoth.

  7. Not at current energy consumption by fozzy1015 · · Score: 2

    A paper by a professor named Jeff Dukes back in 1997 calculated that in that year we burned 400 years worth of biomass using fossil fuels.

    http://plus.maths.org/content/burning-buried-sunshine

    The idea we can consume the same amount of energy by growing biomass is a pipe dream. Many of the processes that produce liquid fuels via biological processes end requiring more input energy that can be extracted, usually because water has to be removed from the final product which requires heat. That is why so many companies have been able to succeed building pilot projects but can never scale up to anything sustainable.

  8. Re:Lack of Political Will by tp1024 · · Score: 2

    The USA is already burning a quarter of the world corn harvest for bioethanol and it doesn't make a dent in its energy budget. Even ignoring the amount of energy used in the process, it amounts to little more than 1% of the total energy use in the USA. Even if all the worlds grain harvest were to be turned into ethanol for the USA - starving the rest of the planet in the process, but we already see that the US couldn't care less about this detail - it would account for less than one third of the US energy consumption.

    Shut up you monster.

  9. Another couple of factors by presidenteloco · · Score: 4, Interesting

    Right now, I've read we're burning about 400 years worth of laid-down plant carbohydrate per year, in the form of fossil fuels.
    That's right. To obtain the equivalent amount of energy from non-fossil biofuels as we're currently getting from fossil fuels, we'd have to increase the amount of plant material being grown on Earth by a factor of 400 times current production, and use all of that for biofuels. (Assuming various conversion factors work out roughly equivalently for the two processes.)

    Second, people need food more than cars, and forests need trees (and the Earth ecosystem needs robust biodiversity as opposed to massive tracts of mono-culture biofuel tree-farms).

    --

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    1. Re:Another couple of factors by TheInternetGuy · · Score: 5, Informative

      Right now, I've read we're burning about 400 years worth of laid-down plant carbohydrate per year, in the form of fossil fuels. That's right. To obtain the equivalent amount of energy from non-fossil biofuels as we're currently getting from fossil fuels, we'd have to increase the amount of plant material being grown on Earth by a factor of 400 times

      No that is not what it means at all, in any way shape or form.
      What it means is that we are using fossil fuel at an rate of 400 times of which new fossil fuel is produced by natural processes. Only a small percentage of biomass will ever become trapped in the correct anaerobic environment and then fossilized over millions of years. So there is lots of biomass available for use as fuel.

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    2. Re:Another couple of factors by compro01 · · Score: 3, Informative

      Your figure assumes that 100% of the plant matter per year is transformed into coal/oil/etc. This is not even close. Only about 0.0093% of the carbon in plant matter becomes fossil fuels. The remainder stays in the carbon cycle.

      That comes to 3.72% of annual plant matter generation to supply the same energy. Though probably at least double that to account for efficiency.

      Whether that amount is sustainable is left as an exercise for someone else.

      http://plus.maths.org/content/burning-buried-sunshine

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  10. Re:Death Throes by siddesu · · Score: 4, Insightful

    If this is profitable, "the petroleum industry" will most likely not fight it, but adapt and probably become large investor and user of this technology (probably ruining many ecosystems in some poorer countries as a side effect). The oil processing multinationals (not the well owners, these are mostly state-owned in feudal countries like Russia and Saudi Arabia) have been considering the "peak oil" and what it means to them long before it became a fashionable topic on the internets. They realize that the less oil there is, the more vulnerable they are.

    They got a taste of it after the oil rose significantly after certain events from 2003 onwards. Many oil-exporting countries started to re-evaluate their contracts with the big oil multinationals. Competition for the wells from companies from rising developing countries is increasing, and control of technology may not be a very viable option.

    So, everyone in the field seems to have some alternative strategy. Some have invested heavily in shale oil, some in underwater extraction, some in biomass, some in totally unrelated stuff. You can fully expect that if this thing shows promise beyond an article on physorg.com many will look into it.

  11. Rayon isn't synthetic by Seraphim1982 · · Score: 4, Informative

    Out of all the examples you could pick you picked rayon? Rayon is produced using cellulose (wood), sodium hydroxide, carbon disulfide and sulfuric acid. It isn't a synthetic fiber, and there isn't any petroleum involved in the process. Rayon is just cellulose that has been dissolved and regenerated as a fiber.

  12. Interesting, Rayon and PVC by Maintenance+Goof · · Score: 5, Interesting

    The OP said, "I can live without rayon, but, dang, I'm gonna miss polyvinyl chloride!" Rayon is made from wood. We make vinyl chloride from petrochemicals, but the original source was plant material and the majority of world production uses plant material. Acetate, is another one typically from plants. As is nitrocellulose. Casein, is a protein from milk. It is also the plastic that the buttons on your shirt are probably made of. So plastic without petroleum is not that hard to find.

  13. I am not an environmentalist by presidenteloco · · Score: 2

    Because that term is far too anthropocentric (it's all about me me me and MY environment, which surrounds and exists for me me me.)

    But my sense of ethics (and my theory of wise action) does extend to eco-systems, and runs along the lines of:
    It is almost certainly wise, and probably ethically sound and morally advanced, to allow a good number of the complex eco-systems on Earth of all scales to evolve in a context which is not dominated by human intervention.

    And no, that view cannot be equated to the world being in a static state. It should however be in a complex nested homeostatic state, one which reaches many sustainable equilibria at many levels, due to the action of complex eco-systems.

    --

    Where are we going and why are we in a handbasket?
  14. Re:Eventually, but probably not too soon by Tenebrousedge · · Score: 2

    Oil production peaked in 2004 if I'm reading wikipedia correctly. Oil production per capita peaked in 1979. Peak Oil is a mathematical certainty if there are not an infinite amount of hydrocarbons on Earth. We can easily talk about Peak Oil in the past tense if we focus on the major oilfields; we've pretty much used up all of the oil that's easy to get to. Hubbert actually predicted the timing of the US's peak oil production pretty accurately. Additionally, demand for oil is far outpacing production; there's a lot of people on this planet. Thus, even if production continues apace, oil will continue to become more expensive.

    But go ahead and keep thinking you're smarter than everyone else. Clearly all future predictions are worthless.

    --
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  15. Where do we get fertilizers? by legont · · Score: 2
    To make any significant amount of bio*, we need fertilizers in general and nitro in particular, which is produced directly from natural gas. Yes, we could use electrolysis, but it'd take much more energy. http://en.wikipedia.org/wiki/Haber_process

    BTW, we are, in a sense, made from gas. The process eventually generates half of our protein and feeds at least 1/3 of humanity. But without it there probably would be no WWI, Revolution, WWII... It was developed by the same guy who created Cyclon-B. http://en.wikipedia.org/wiki/Cyclon_B

  16. Wait, this is new? by Daetrin · · Score: 4, Interesting

    It's called thermal depolymerization and you can do it to just about anything organic. So unlike what some other posters are saying, you don't have to devote huge agricultural areas to producing stock just for this process, you can use preexisting waste for the job. There was a company running prototype plant in Carthage, Missouri. They situated themselves right next to a turkey processing plant with the hope they could "process about 200 tons of turkey waste into 500 barrels (79 m3) of oil per day". The plant ran for a number of years, and was supposedly able to produce oil for about 10% less than the price of crude ("supposedly" as in the oil was definitely produced, the question was exactly how much it cost them and how much of a profit they were making.) However they suffered from a number of lawsuits and eventually had to declare bankruptcy.

    It seems like they jumped into the game a little too early, or just weren't able to find enough venture capital to perfect the system. Certainly as the price of oil continues to rise and the technology improves this is a process that could certainly be brought back. And note that since they're using organic waste the process is carbon neutral.

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  17. nutrient cycling by proclomeesius · · Score: 5, Interesting

    As an agricultural scientist, I always feel slightly uncomfortable when biofuel producers start talking about using 'agricultural waste'. Increasingly, this 'waste' is now used by farmers as an integral part in boosting soil carbon and increasing biological activity as it breaks down, improving soils and improving subsequent crop yields.

    The value of this, though often difficult to measure is significant and very real. But I worry shortsighted farmers looking for a quick buck may lose these less tangible benefits, leading to further soil degradation and lower yields in the future.

  18. Re:Jack Saddler, UBC Faculty of Forestry by Rostin · · Score: 2

    Take a look at his research interests and recent publications. It appears he might know a thing or two about it.

    These days, the traditional role played by a discipline (more accurately, the role that people who probably have no actual knowledge of a discipline assume that it has played) means very little. I don't know anything about Forestry, but I know enough about academia to say that if people or departments think they can carve out a new niche for themselves even in a seemingly unrelated area of research, they will. It means more money and even the survival of the discipline as a whole.

    In my own area (chemical engineering), bio this and that has been hot for years. Now we're all going crazy for energy applications like fuel cells, solar cells, and photocatalysis. Only 10% or so of the faculty members in my department work on "traditional" chemical engineering topics.