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Where Next-Generation Rare Earth Metals May Come From

retroworks writes "Great piece in The Atlantic by Kyle Wiens of IFIXIT.org, who visited and photographed the Molycorp Mountain Pass rare earth facility in California's Mojave Desert. The mine is the only source of rare earths in North America, one of the only alternatives to the mineral cartels in China, and one of the only sources for the key metals such as tantalum needed in cell phones. There is of course actually one other source of rare earth metals in the USA — recycled cell phones. Is the best 'state of the art' mining as good as the worst state of the art recycling? If the U.S. Department of Energy subsidizes the mine, will China open the floodgates and put it out of business? Or will electronics be manufactured with alternative materials before the mine ever becomes fully scaleable?"

28 of 179 comments (clear)

  1. In a not so distant future... by hcs_$reboot · · Score: 5, Funny

    ...rare Earth metals may come from the Moon. We didn't do that yet, because no one knows how to call them.

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    1. Re:In a not so distant future... by forkfail · · Score: 5, Interesting

      Long before that, they'll come from Afghanistan, in all likelihood:

      http://www.scientificamerican.com/article.cfm?id=afghanistan-holds-enormous-bounty-of-rare-earths

      (which may explain a few things...)

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    2. Re:In a not so distant future... by phrostie · · Score: 3, Interesting

      I suspect mining landfills is going to be a major industry in the century to come.
      I wonder how you would go about looking to see who, if anyone, has been buying up mineral rights on landfills?

    3. Re:In a not so distant future... by hcs_$reboot · · Score: 4, Insightful

      My post is indeed not very clever. I won't thank you, but thanks to your unfortunate post, mine looks brillant now. Relativity...

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  2. Not the only place by husker_man · · Score: 4, Informative

    There are rare-earth deposits in other places - like Elk City, Nebraska having resources of the rare metals. However, it wouldn't be much fun to be running a mine in the middle of the desert.

    1. Re:Not the only place by trainman · · Score: 3, Interesting

      There are also mines starting up for rare earths in the Canadian arctic. Actually, quite large deposits up there from what I've read.

    2. Re:Not the only place by ackthpt · · Score: 3, Informative

      I thought Australia was proving to be rich in rare Earch metals.

      Linky

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    3. Re:Not the only place by ColdWetDog · · Score: 4, Interesting

      However, it wouldn't be much fun to be running a mine in the middle of the desert.

      Actually, high volume / low yield mining is probably best done in a desert (if it can be done in an environmentally sane fashion anywhere). Remember, these are not high grade ores. It's not like you pick axe out a block of Yttiribilium (or however you spell these silly names). You get a pile of rocks with a bit more Yttiribilium than the surrounding rocks and then you process it into a slurry with more Yttiribilium and then it goes off and gets smelted.

      There was an interesting article somewhere suggesting that the best way to do this in terms of minimizing mining and water waste was to crush the ore, separate the rare earths using magnets and getting the concentration up to around 50%. It would then be economically feasible to haul that much smaller volume of rock to the a large, perhaps one off facility, that purified the material and dealt with the large amount of tainted water, dust and heavy metals that the refinery process entailed.

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    4. Re:Not the only place by ColdWetDog · · Score: 5, Informative

      Hmm. Does anyone know just how well the various resources of the United States have been mapped?

      Google comes up with fantastically interesting stuff sometimes. And it's even safe for work!

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    5. Re:Not the only place by mikael · · Score: 3, Insightful

      It would be even worse running a mine in downtown LA or New York. Imagine trying to get all those Caterpillar 797's and Liebherr T282B's through rush-hour traffic ....

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    6. Re:Not the only place by ccool · · Score: 3, Informative

      There is also some deposit in Canada.

      http://en.wikipedia.org/wiki/Hoidas_Lake

      I have been to a conference in 2009 where the speaker was talking about a mine which would open in a few years.

    7. Re:Not the only place by Ihmhi · · Score: 4, Funny

      It's not like you pick axe out a block of Yttiribilium (or however you spell these silly names).

      WHAT?! Minecraft LIED to me!

  3. Lame article by Animats · · Score: 5, Informative

    Superficial article about Mountain Pass. The big problem they have is finding a place to dump the tailings. A rare earth mine needs big settling ponds. The Mountain Pass solution is that they've built a pipeline to Ivanpah Dry Lake on the Nevada border.

    The mine tailings are slightly radioactive, because the dirt in the area being mined has some uranium and thorium in it. This isn't a big deal once the water has evaporated and it's solid material again, but the water in the tailings ponds has to be kept from leaching into a water supply.

    1. Re:Lame article by Anonymous Coward · · Score: 5, Informative

      All the same, as someone who has recently invented a new form of energy storage that relies upon several ceramics comprised in part of rare Earth elements - and having to deal with foreign vendors for the ceramics - I can definitely say its a challenge. Virtually all rare-earth suppliers are in the Asia/Pacific area - all of them get their rare Earths from China, and China is increasingly locking down the supply (they will of course build whatever you want made out of Rare Earths at an incredibly competitive price, but if you want to buy the raw materials instead of the finished component there is a very tightly controlled channel to go through with strict limits on how much can be exported - IMO this is to get the designs of what is being built so they can control the manufacturing side). In short: all of our latest technology requires rare Earths, all foreseeable technology will require it - rare Earths are practically the new Oil, we should have our mine running ALONG WITH a strong rare Earth recycling program, possibly go further and provoke the Icelandic mines to open up as well as encourage (even buy stock from) companies in Japan readying to mine the massive supply of rare Earths on the Pacific Ocean seabed.

  4. Mineral Cartels in China? by TubeSteak · · Score: 3, Interesting

    Just to be clear: rare earth minerals are mined in numerous countries.
    Our problem is that China had a national strategy of buying up as many mines and refineries as it could.
    By creating a vertical *monopoly, China has made it very hard for anyone else to enter the market.

    Assuming China doesn't implode from its demographic and financial problems, there's a serious risk that China's state capitalism is going to outcompete America's free/mixed market capitalism.

    *sometimes monopolies lower prices. When this happens to a market with high start up costs, it deters anyone else from entering.

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    1. Re:Mineral Cartels in China? by alexander_686 · · Score: 4, Insightful

      To clarify, it’s not a monopoly per say. It’s the market structure that makes it hard for anybody to enter.

      To start a rare earth mine requires long lead times, large up-front capital spending, and high running costs (As have been mentioned, these mines produce a lot of trailings that need special environmental handling).

      Any competitor entering the market would face a opponent that has already spent huge amounts on it’s fixed capital (i.e. sunk costs). What normally happens in these situations is a long, brutal price war as the established company lowers it price because it does not have to recoup it’s sunk costs. So anybody who enters the market could not count on today’s high prices.

      If the established company want’s it’s monopoly, it can even “dump” product onto the market for years, starving it’s completion.

        Factor in that you are going against a state sponsored Chinese company that has access to cheap capital (effectively reducing the cost of it’s fixed capital) and lower requirements to it’s environmental laws.

    2. Re:Mineral Cartels in China? by alexander_686 · · Score: 3, Insightful

      But the structure of the market dictates the best way to handle this. In industries like this you tend to get monopolies, cartels, collusion, etc.

      One choice is to break the company up. Not an option here.

      Another choice is to compete head on. In industries like this it will mean years of pouring subsidizes down the new competitor. This “monopoly” (well, “leading oligopoly” would be more correct) can hang on for years until it breaks even without a state subside. It may well be worth it, but don’t kid yourself that it’s going to be a quick battle.

      Another choice is to doge the issue. Figure out better ways to recycle. Toyota is figuring out how to make electric motors that don’t require rare earths.etc.

      As a counter point, look back to the 80’s when Japanese companies were dumping DRAM onto the market Intel had a choice. They could keep producing their bread and butter, seek US Government subsides, and engage in a very long and expensive fight over a commodity product. Or, they could abandon their main business – which they did – for CPUs. And we know how the battle ended – Intel prospered, Japan stagnated, and South Koreans won.

      Now, I do think it’s good to have a supply other than China. It’s not the high prices but forcing companies to relocate to China if they want a supply. But it’s good to know the nature of the fight and to think of other options.

  5. Why no right-thinking person believes in free trad by MikeRT · · Score: 3, Interesting

    will China open the floodgates and put it out of business

    Whenever I've had conversations with libertarians about how free trade would actually work in the real world where governments frequently aggressively protect corporate interests, they always stammer "buh buh the free market will prevail." Really? You mean American companies going up against Chinese state-owned companies or companies with tacit backing from the Chinese central government aren't going to face crushing problems competing against that level of cohesion between state and corporate power? Anyone remember what happen to the Australian mining executives who were imprisoned a while back for having the audacity to negotiate hardball style with their Chinese counterparts under the mistaken premise that it was a meeting of equals?

    When this country was at its most economically free, we had high tariffs. That's an indisputable fact that no free trader can deny unless they want to argue that slavery was so heinous that it overshadows all of the economic freedom in all areas of employment, property ownership, business creation, etc. that was enjoyed in the late 18th century and most of the 19th century.

  6. Re:Why no right-thinking person believes in free t by Pope · · Score: 3, Informative

    The simplistic answer is that fee companies competing with state-sponsored ones is by very definition not a free market.

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  7. Re:Why no right-thinking person believes in free t by gstoddart · · Score: 4, Insightful

    Whenever I've had conversations with libertarians about how free trade would actually work in the real world

    See, there's your problem.

    Sadly, the Libertarian model more or less assumes that nothing about current reality applies, and that we can hit a big reset button and start from scratch in a bubble where all of their little assumptions would hold true by sheer force of will.

    It's like bed-time stories for economists.

    There will always be inequalilties that keep that perfectly free market from happening, and countries will always try to bolster their own industry over others. The US does this in many areas (agriculture, steel, lumber) and seems to expect they can protect their own companies while trying to skew the playing field against foreign competition who have a different cost structure.

    To me, there's simply nothing to actually support the notion that the Libertarian free market could ever exist. And, if it did, it sure isn't going to bring about all of the positive things it claims ... mostly the world would devolve into the rich having all of the privileges, and the rest of us being left to duke it out for scraps. But apparently, that's a good thing somehow.

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  8. Re:Why no right-thinking person believes in free t by eth1 · · Score: 3, Interesting

    My first thought when I read that was that if China starts selling the stuff at insanely low prices (at a subsidized loss) to beat out domestic competition, why don't we just start buying it up and stockpiling it.

    That would give us a buffer if they decide to cut us off, and we wouldn't need to buy from them for a while if they raise the prices, which might cause them to keep underselling themselves.

  9. Isn't recycling the best source of rare earths? by mspohr · · Score: 3, Informative

    It seems that the second link in the summary is being ignored (by both /. and industry). The concentration of rare earth elements in used electronics (cell phones, displays, computers, etc.) is many thousand times higher than their concentrations in rare earth ores. Rather than tearing up and polluting large areas of the earth with new mining, it would seem to be much more cost efficient and easier on the environment to "mine" used electronics.

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  10. Re:Why no right-thinking person believes in free t by Charliemopps · · Score: 3, Insightful

    You don't understand what free trade is. That's your problem. We do NOT have free trade in the united states... not by a long shot. We subsidize one industry, tax another, we bribe other countries to sell us cheap goods with economic and military aid. If China is willing to sell goods for cheaper than it costs to produce, then that's good for us. The rare earth metals will remain in our country while we bleed China dry. You can only try to manipulate the market for so long before you run out of money. That time is fast approaching for China. The price of goods will suddenly skyrocket and manufacturing in the US will suddenly seem a lot more reasonable (it's actually already starting to happen) The only thing standing in our way is our government and its silly programs designed to aid industry and other countries. Let oil rise to its real value (likely $8-$10/gallon) and see what happens to the automotive industry. Stop subsidizing farmers and giving the food away to countries that can't afford to produce it themselves. When the cost of a bad of grain goes from "free" to $20, see how quick local business's figure out the free market.

  11. Trash dumps in general by wjcofkc · · Score: 3, Interesting

    I have long held the idea that a future industry will be the comprehensive mining of trash dumps.

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  12. National Geographic had a good article a year ago by wbr1 · · Score: 5, Informative

    NGC here has a good article. One of the issues though again is cheaper labor and lax restrictions in China. Processing rare earths is labor intensive and can generate toxic and radioactive by-products which are fare more expensive to deal with in our regulatory system from an environmental and worker safety perspective.

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  13. Re:Why no right-thinking person believes in free t by ArcherB · · Score: 3, Interesting

    Whenever I've had conversations with libertarians about how free trade would actually work in the real world where governments frequently aggressively protect corporate interests, they always stammer "buh buh the free market will prevail."

    Here, let me try.

    When China subsidises it's own mines to drive prices down and force the competition out of business, our local mines will shutter and we all enjoy the benefits of rare earth minerals paid for, in part, by the Chinese taxpayer. We all win with the exception of the miners who were working at the mines. The mine owners may be forced to sell then mine to someone with enought foresight to know that the prices won't stay low forever. And they would be correct.

    Once the Chinese government thinks they have a lock on the market and raises prices, the domestic mines open back up and begin to reap the large profits from the elevated prices of these rare earth minerals. Eventually, the price will lower and stabilize once supply reaches and equalibrium with demand.

    So, yeah! The free markets will prevail. The main losers here would be the Chinese government and taxpayer who subsidized the materials that we used to build stuff and sell back to them at a profit. (Actually, they'd be the ones building it... but for Apple, who is American based)

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  14. Sea Floor by rwise2112 · · Score: 3, Interesting

    On the ocean floor, are large deposits of the stuff Wall Street Journal
    A company called Nautilus Minerals Inc. is planning to begin operations.

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  15. Re:Canada is most of North America by Anonymous Coward · · Score: 3, Informative

    Also in Canada:

      Misery Lake (Labrador), Ramusio Lake (Quebec), Alterra-Strange Lake (near Strange Lake in Quebec), Eden Lake in the Leaf Rapids district of Manitoba, Red Wine HREE Project in southern Labrador.

    Elsewhere:

    Aktyuz Ore Field among others in Kyrgyz Republic (being mined by NA companies in collaboration with Kyrgyz companies), not to mention Sweden, Norway, and Finland among many others.

    China however controls 97% of the market. The can drive others out of business simply by lowering prices and making it economically infeasible to produce (H)REEs