Electric Airplane Ready For Production
MrSeb writes with news about a production ready electric-hybrid airplane. From the article: "... The four-passenger carbon fiber aircraft isn't really an electric plane but more of a plug-in hybrid plane, much like the Chevrolet Volt. Whatever it is, the Volta Volare aeronautics company of Portland, Oregon says the plane can travel 300 miles on battery power, then a 1.5-liter gasoline engine engages and extends the plane's range to 1,000 miles. The company sees the plane being attractive for its low cost of operation and its environmental friendliness. Aviation gasoline is typically leaded fuel, which has been gone from motor vehicle fuel since the 1980s. On a 200-mile trip in a comparable four-passenger gas-engine private plane, you'd burn $80 worth of avgas, while the electricity to carry the GT4 200 miles would cost only $20 — nice savings, but perhaps a little inconsequential when the plane itself is expected to cost around $500,000. Testing begins this spring on the Volta Volare GT4."
Do you have to divert power from life support?
Sounds FAN tastic
120 characters ought to be enough for anyone
Could you increase the range by mounting solar panels on the body of the craft? It wouldn't be enough to keep it flying indefinitely, but it might slow the rate of drain on the batteries.
How do they handle annual inspections? Replace the battery pack every year?
On a 200-mile trip in a comparable four-passenger gas-engine private plane, you'd burn $80 worth of avgas
Who cares, annual inspections for a small plane, assuming no real problems are found, are like $1500 ... every year ... and hanger rental monthly nears the cost of renting a bachelor pad apartment (which makes sense, they're about the same size...)
The standard /. car analogy is its like making economic decisions about buying a Lamborghini primarily based on how much the windshield washer fluid is likely to cost. If you're sweating the cost of fuel, there is no way you can afford the other much larger costs of aircraft ownership. Wait until your first landing light replacement, just like a cars headlight but it costs 10 times as much (because its aviation) and is only rated at a fraction of the lifetime of a car headlight. Insurance is quite expensive too. You may find the cheapest cost of owning an aircraft... is the fuel.
"Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
$500,000 is a lot of money, but it might be in the ball park with competing aircraft, because aircraft can get very expensive very quickly. I would be interested to see how this shakes out, because fuel is easily more than half of the cost of flying an airplane, at least as far as I recall.
Is that they're typically a lot bigger and capable of carrying heavy loads. I wonder, using similar technology, how far a jet such as a 747 could go if it was filled with batteries instead of cargo/passengers. I know that's relatively pointless, but it'd be interesting to know.
+1 IDisagreeSoHeMustBeATrollOrAnAstroturferOrAShill
I hunted around and it seems that a new four-seater with decent avionics will regularly run a half million dollars, so shrug.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
Wow what a load of fantasy.
1. They have not even built the prototype yet.
2. 300 mile range on battery? Not a chance.
Until they fly it at Oshkosh or Sebring and get FAA certified it is pure fantasy.
Rule one of general aviation is never get excited over a rendering or illustration of a new plane. 9 times out of 10 it will never see the light of day.
See my blog http://ilovecookes.blogspot.com/ for light hearted technical information.
So, you want to fly a plane that is green, and you want to power it from electricity?! WTF is wrong with people, burning one fossil fuel instead of another is not green.... The majority of America and the world's electricity comes from the burning of fossil fuels, the difference is the energy comes across miles of wire instead of the combustion engines we currently use. Electric vehicles are not more green than combustion engines, the pollution is just offset to a different location instead of your tailpipe...
With an auto fuel STC (Supplemental Type Certificate) it is legal to burn non-ethanol gasoline in aircraft. This can cost up to $3000 to get performed in a used plane that is certified for the modifications required (if any), but the plane and the conversion could cost you under $30,000. $470,000 buys a *lot* of fuel. Vapor lock is what you're trying to avoid by getting this fuel system modification.
You may find the cheapest cost of owning an aircraft... is the fuel.
Maybe at current prices. The long term trend of fuel prices is up. A hybrid would be a great way to mitigate fuel price increases.
If you're sweating the cost of fuel, there is no way you can afford the other much larger costs of aircraft ownership.
That's why you rent. But even then at what, $100/per hour (Hobbs) today, GA flying is an expensive hobby and an expensive form of travel regardless. Also, the airlines themselves are quite concerned about fuel prices, so I don't think it's unreasonable to factor that in.
Who cares, annual inspections for a small plane, assuming no real problems are found, are like $1500 ... every year
So, it costs about 15 hours of flight time. If you're not flying that much then you shouldn't own a plane in the first place. If you are flying a lot where owning makes sense, then $1500 is chump change.
and hanger rental monthly nears the cost of renting a bachelor pad apartment (which makes sense, they're about the same size...)
Or you could just tie-down.
You're right though. Flying is a rich man's hobby - or someone who is spending a lot of their disposable income on flying.
Please tell me this thing will have solar panels on the roof/ wings, so it can suck up sunlight - they should be more effective up there, since there is less atmosphere/ cloud between a flying plane and the sun than at ground level.
I know there's no way that it could carry enough panels to run on solar power exclusively, but picking up a little bit of free energy in-flight should be a no-brainer, surely.
Also, do electric planes have an equivalent to regenerative braking? Regenerative falling?
Record Glider; single seat; relies on thermals (not present at night) or topographical features (not present on the prairies) for lift, spends much of it's time circling in lift to gain altitude, average speeds much lower than 160 knots(re record glider had a best LD speed of 51 knots), large wing span, no cargo capacity, one off custom prototype, relied on other aircraft for takeoff and initial altitude.
Aircraft in article; 4 seats, independent of atmospheric lift, 160 knots, much shorter wing span, production aircraft.
Gliders work in certain areas under specific conditions while the aircraft in the article is supposed to work anywhere an time. A glider is as different from this aircraft as a World Solar Challenge vehicle is different from the average passenger sedan.
"but perhaps a little inconsequential when the plane itself is expected to cost around $500,000. "
That is pretty much par the course for a new plane of that size. The Cirrus SR22 cost around $600k new same for the Cessna 400. Even a Cessna skyhawk would set you back into the $300ks. Planes are just expensive new.
The GT4 uses an array of 236 off-the-shelf lithium-polymer batteries weighing 900 pounds. The company says the battery pack and 600 hp (peak) electric motor weigh less than the internal combustion engine on a comparable plane,
so 900 pounds of batteries + ? pounds the electric motor (i guess we're ignoring the weight of the backup gas engine plus the 140 pounds of gas to fuel it) weighs less than the engine on a "comparable plane". Here are some planes and engines:
Cirrus SR22 (4 person, 180 knot cruise) engine: Continental IO-550-N (~450-500? pounds)
Cessna 182 (4 person, 140 knot cruise) engine: Lycoming IO-540-AB1A5 (~450 pounds)
Cessna 210 (6 person, 190 knot cruise) engine: Continental Motors TSIO-520-R (~450 pounds)
Diamond DA40 (4 person, 150 knot cruise) engine: Lycoming IO-360-M1A (~300 pounds)
Full fuel for most of them is would add ~550 pounds, so total ~1000lbs, barely more than the batteries alone on the electric one. It seems like they pulled this weight savings out of their ass.
Volta Volare says low maintenance costs will be a big attraction. The gas engine on a private plane needs an annual inspection that could cost several thousand dollars. In comparison, the GT4 could get by with a simple diagnostic checkup by laptop: Just plug in a USB cable to the electric motor.
Not in the USA it won't, at least if they want the FAA to certify it. I wish I could be there when they propose that just to see them get laughed out of the building. This is the same agency that will declare a plane unairworthy because it doesn't have a sticker saying what kind of fuel it uses. And again, they are ignoring the backup gas engine. Even if they let the USB thing slide, the backup gas engine's gotta be inspected just like every other gas engine. I'm doubtful of the massive savings they are implying
Some of the electricity-not-gasoline savings are nice but still dwarfed by the purchase price that is likely to be over $500,000.
That sounds like a lot, but new planes are expensive. The cost (new) of the planes listed above, not including various optional equipment:
Cirrus SR22: $600K-$700K
Cessna 182: $400K-$450K
Cessna 210: out of production, but likely around $550K-$600K
Diamond DA40: $350K
Internal combustion engines tend to become a lot less efficient at high elevation where the air is less dense. Being as the electric engine isn't burning anything, it might not be as hindered by this (although of course it still needs to move air). If they want to make a gas-electric hybrid, why not use the gas for takeoff, climbing, and landing, and then use the electric for level flight at higher elevation?
Damn_registrars has no butt-hole. Damn_registrars has no use for a butt-hole.
If the plane is deemed to quiet and must create an artificial engine noise, I really hope it has the option to sound like the jetson's craft.
Why bother when you can just recharge VIA lighting strikes!
Seriously, Volta Volare? I can think of way better names surrounding Thunder, Lighting, heck throw in Thor or Zeus for good measure!
The Thor Hammer Thunder Zeus Lighting Bolt 3000 for example! Way more manly than the Volta Volare, which sounds like a pansy french philosopher, drinking mincey Chardonnay whilst giving looks of condensation/indignation.
...and I owned a Piper Cherokee for ten years. It cost me $27K to purchase and I sold it last year for the same amount (I did some upgrades over the years like panel mount GPS, new radios, stereo intercom, speed mods, etc). It had a brand new paint job and interior when I bought it, and still looked like a new one when I sold it... because I always kept it hangared and out of the weather. Keep a plane outdoors very long and they'll all deteriorate rapidly, no matter whether they're made of metal, fiberglass, wood or rag & tube.
I'm not rich either, and did not spend the majority of my disposable income on flying. My hangar rent was $125/month and I guess I spent about as much on aviation as I would have if I bought a brand new full-size fully loaded 4x4 extended cab pickup truck every 3 or 4 years like so many of the folks do here in rural northern Texas that make less salary than I do. My annual inspections ran from $500-1000 each year, and the Cherokee burned 8.5 GPH and would cruise at 125 MPH at 75% power. It would literally get you to most destinations in the 200-500 mile range in literally half the time, or better, than driving, and it got the equivalent of around 14 MPG, and was STC'ed to burn unleaded auto gas too.
I'm now in the middle of buying by 2nd airplane, this time it will be an experimental. I rarely needed the 4 seats of the Cherokee, and want to go much faster, so I'm buying a Van's RV-6 experimental that will cruise at 190+ MPH @ 75% on the same 8.5 GPH fuel burn.
Experimental is the only way to go, but the purchase price is considerably higher but I can legally do all the maintenance and mods I wish myself, and not be shackled by the FAA regs that restrict what you can and can't do to mod a factory airplane. My annual "condition inspections" can be done by someone with only an A&P cert, they do not need an AP/IA, so my A&P buddy will essentially do them for me for free. I've helped build 4 of these Vans RV kitplanes over the years, so I probably know more about maintaining and inspecting them than the A&P does.
If we're going to argue about the economics of the thing, a key piece of information is missing. What is the TBO on the power plant? What is involved in an overhaul and what will that cost. I can imagine the fuel savings being huge on a frequently used aircraft of this type (think traffic reporter), but if that's eaten up in maintenance costs, what's the point?
Electric Airplane Ready For Production
Yay!
The four-passenger carbon fiber aircraft isn't really an electric plane
Aw.
systemd is Roko's Basilisk.
That seems a hell of a lot for a 900lb pack that can take the plane 300 miles. And even if that is the case then the plane won't be going anywhere near as fast or high when the batery runs out and its running on 1.5L engine alone, because short of being turbo charged to within an inch of its life a la F1, it won't be producing anything like 600hp!
This idea seems crazy to me. Where I am all for "being green" in situations where it makes sense, I don't see how this idea can be made workable.
The main issue with small aircraft is useful payload. You may have 4 seats, but there is no way you can safely fly them with 4 adults, bags and full tanks because you will be way over the max takeoff weight. In most 4 seat aircraft If you take a full fuel load, you are going to have to limit yourself to 2 adults with minimal baggage. Or you can take half the fuel and 4 adults with no bags. My flight instructor was known to say "There is nothing more worthless than the runway behind you, the altitude above you, and the fuel you left in the truck" so when going long distances it's safer to put as much fuel in the tanks as you can, stay as high as you can, and always start and land as close to the end of the runway as possible..
In the case of this aircraft, 900 lbs of batteries means that they have traded 150 Gal of fuel or 4 adults, or a huge pile of baggage for batteries. Unless they can save nearly all that weight in their removal of the piston engine, useful load is going to be a HUGE problem. Aircraft engines in the horsepower range they are describing don't weigh anywhere near 900 lbs so I don't think they are going to get enough weight savings to make this work. This tells me that they are unlikely to have 4 seats worth of working payload and there will be no way to leave anything but 23 gal of fuel behind.
Additionally, their claim about leaded AvGas being a huge problem is untrue. Many aircraft engines can be and are legally and safely operated on the same 87 octane unleaded fuel you put in your car. Many aircraft are operated on either 110 octane Low Lead AvGas or 87 octane unleaded. However this is more due to the cost and availability of 110 LL and not environmental concerns.
Finally, the yearly inspection requirement will not go away with an electric powered aircraft. I find it hard to come up with a way that this yearly inspection is going to be any cheaper just because the aircraft has an electric motor. The airframe will still require inspections and I'm sure the FAA will have a list of things you must look at for the electric motor and battery systems. I'm also sure that these things will include stuff that you simply cannot test using a computer, but must actually LOOK at like we do now.
This is an interesting idea, but I am sure they are crazy if they think they can engineer an aircraft that will meet the advance billing. There is little hope of this idea being practically possible even in a modern carbon fiber airframe. They are not likely to be able to produce an aircraft that has a useful payload when compared to gas powered models. I'm pretty sure that their 500K price tag will not be possible on a carbon fiber airframe, unless they intend to loose money on these things. My guess is that this whole thing is an attempt to attract investors who don't know any better and who want to invest in something "green" and who will be separated from their "green" by the scam.
"File to fit, pound to insert, paint to match" - Aircraft Maintenance 101
Environmentally unfriendly low-density batteries with very limited capacity, plus a gasoline engine that can efficiently go over 2x the range and emits water and carbon dioxide. who needs the expensive electrical system, braggers? Small planes are not even a minor source of pollution compared to fossil power plants, automobiles, and ground transport.
The interesting aspect of this technology could be the savings on required periodic maintenance once this type design has established some reliability statistics.
Initially, the FAA might mandate a pretty thorough and frequent check schedule. But given the simpler construction of electric motors, this could be significantly relaxed after some time. Likewise, the batteries will need to be checked and replaced. But here too, battery failures could prove to be gradual, with a reduction of capacity being an indicator of needed replacement. And as this craft has an alternate power source, the combination of the reliability of both could relax the criticality of either one by itself.
If the manufacturer is smart, they will have established a certification program with the FAA to develop these new guidelines. And they may subsidize the initial higher costs during this program in order to attract customers.
Have gnu, will travel.
Everything old is new again.
.... who fly about 900 hours a year. Over a decade the savings (gas and maintenance) are quite significant. As far as the annual inspections go, my mechanic does not really do much regarding the engine: check the compression, clean the plugs, check for leaks, change oil. The majority of time and money is spent on inspecting and fixing the control surfaces, fuselage, etc. I have never heard o mandatory wing replacments, btw as one of the posters claied (plenty of 50 year old planes have the original wings). I am a flight instructor, btw, and do all my mechanical work (undr A&P supervision, of course). Annual inspection costs? About $600 unless something major is messed up.
Hell Id love to know what plane can do a 200 mile trip on 13 gallons of gas. Thats just about enough for 1 hour of flight...
Typical 172SP will go 110MPH ground speed (assuming average winds).
I can legally do all the maintenance and mods I wish myself, and not be shackled by the FAA regs that restrict what you can and can't do to mod a factory airplane
Not true. If you build the aircraft yourself (51% rule), and you apply for and hold the aircraft repairman certificate, then you can do whatever you want to that plane. If you buy it from someone else, you cannot obtain the repairman certificate for it, and any maintenance that would require an A&P on a certified aircraft would require that same A&P on your experimental aircraft.
You go on to say that in the next few sentences, but I thought it was important to be very clear on the difference since most of the people reading this thread don't know the difference between a C-150 and 747.
Government is not reason; it is not eloquent; it is force. Like fire, it is a dangerous servant and a fearful master.
I'm sure someone has done an experimental electric kit too.
LOL I just watched that episode, maybe it was subliminal!
During WW2 any high-performance aircraft engine was supercharged, as you cannot usefully operate a heavy bomber or a fast fighter without it.
http://en.wikipedia.org/wiki/Supercharger#Aircraft
I don't get the point of a hybrid airplane in the first place.
Hybrid cars work well in stop-and-go city traffic (almost all the taxis here are hybrids, as are all the new transit buses), but drone along on their engines on the highway like any other car.
An airplane engine runs at constant speed, constant load, usually a fairly high percentage of its maximum output (65 to 75%). I see no advantage here.
Am I missing something?
...laura, PA28 and C152 pilot
Yeah? Show me an electric plane that can get 200 passengers from Salt Lake City to Orlando in 4.5 hours. Or piggy-back the Space Shuttle across the country! Fossil fuels are the life-blood of a modern, technological society. And they will continue to be so for the foreseeable future. Anyone who denies that fact is an idiot.
There are photovoltaic coatings now, which admittedly aren't as efficient as standard solar panels, but nevertheless could charge up your plane over time, if it was just sitting out in the open under a sunny sky. How often does one fly anyway?
Its surprising how little data the volta Volaire website gives. So here is what I can reconstruct from the data above. At roughly 1MegaJoule/kilo the 900 pounds of laptop batteries yield about 408MJ of stored electrical energy in the plane. The energy density of gasoline is 46 times more (!).
The plane has a 220Kw engine, so the batteries will last 30 minutes at full power. But batteries may not be fully depleted, and there are other losses, so its probably more like 20 minutes in practice. Assuming the engine runs about 70% power on average (like regular light planes do in cruise), that gives an electric endurance of just over 30 minutes. That is not more than 60 miles in practice. Even if I'm off by 2x, that is still a far cry from the claimed 300 miles.
The built-in generator is 180HP. Lets estimate that its able to produce about 100Kw of electrical power, which is about half of the rated power of the prop motor. That's probably just enough juice to keep it in the air (but likely not at the advertised 160 knots). 23 Gallons leaves some 20 usable, which is enough for 2 hours of generator humming at 10gal/hour.
So total endurance is about 2 and a half hours, or about 250 miles, so I'd be really surprised if the Volta Volaire really has a range of 1000 miles.
A shorter range is really pushing the practical usability down because it will need many hours to recharge again.
This back-of-the-envelope calculation could be wrong, but I highly doubt that this is a good value proposition. It might be if batteries get twice as good.
AVGas is expensive but still only about 20% of the overall airplane cost.
Not true. If you build the aircraft yourself (51% rule), and you apply for and hold the aircraft repairman certificate, then you can do whatever you want to that plane. If you buy it from someone else, you cannot obtain the repairman certificate for it, and any maintenance that would require an A&P on a certified aircraft would require that same A&P on your experimental aircraft.
That is not true at all. Anyone... literally anyone, regardless of whether they hold an A&P or repairman's cert or not... they can be a complete layperson... can legally perform any maintenance. repairs, alterations, mods, etc on an experimental amateur-built aircraft (E-AB). Any Joe Blow can legally do literally anything to an E-AB aircraft including installing a different kind of engine or altering flight control surfaces (i.e. "major" alterations included!).... not necessarily very smart, but perfectly legal in the eyes of the FAA. The owner of the E-AB aircraft must log all the alterations and repairs into the aircraft's logbooks and put the plane back into "Phase 1" operations and fly at least 5 hours before he can put it back into "Phase 2" (regular/normal flights) operations with another logbook entry.
The most major thing that requires the holder of the repairman's certificate *for that individual airplane* or requires a certificated A&P, to do legally... is the yearly "condition inspection". The condition inspection is not "maintenance" it's an inspection. "Maintenance" consists of stuff like repairs, alterations, servicing oil, hydraulic fluid, etc. "Inspection" for an E-AB aircraft means nothing more than to inspect the aircraft and be FAA-approved to make a legal entry into the aircraft's logbook declaring it was found to be in a condition safe for flight operations. Also, if an E-AB aircraft is "out of annual", then an A&P is required if you ever want to get a "Ferry Permit" to fly it somewhere else for maintenance or inspection.
There is a big (FAA/legal) distinction between "inspection" and "maintenance" when talking about aircraft.
Aviation gasoline is typically leaded fuel, which has been gone from motor vehicle fuel since the 1980s
How about since 1975? Or doesn't accuracy matter here?
"It's the height of ridiculousness to say for those 9 lines you get hundreds of millions."
Only $80 in fuel? That's very good. Our truck is about that, just a little better but a lot slower. Of course, our truck can carry 10,000 lbs of pigs, live. I probably don't want them running around inside the airplane. And the truck only cost me $6,500.
See http://smf.me/ for what we put in our truck.
I built and fly a Van's RV-8.
Yes, literally anybody can work on or modify an experimental amateur built airplane. You do not have to use certified parts or components either. Only the annual condition inspection has to be done by the builder/holder of the repairman's certificate or at minimum an A&P mechanic's certificate.
That's interesting to know about the ferry permit, I never thought of that before, but yes, that's correct. It takes at minimum an A&P to file for a ferry permit for any airplane, experimental or certificated.
The registered owner of an experimental is legally responsible for the rest of the airworthiness documentation, that is the airframe and powerplant logbooks, and the overall airworthiness of the aircraft, and he has the say-so to cover any modifications or maintenance issues. Depending on your local FSDO and the version of your operating limitations document, you might have to contact the FSDO to get prior approval of the area in which you intend to fly your Phase-I hours after any major modifications, but otherwise you have vast freedom in what you can do to an experimental airplane that is unparalleled in the certificated spamcan world of Cessna, Piper, Beech, et al.
I love my RV, it is the epitome of freedom in aviation.
Can we get a plug in electric ultra light or would the batteries weigh so much that it would be impossible?
The biggest hurdle is that the Obama White House wants to put a $100 per flight fee on any electric aircraft flight within controlled airspace in the US. Uncontrolled airspace is defined as the area below 1200' above the ground. It's 700' above the ground in higher congested areas. In sparsely populated areas of the western US there are areas where uncontrolled airspace goes up to 18,000 feet, but the bottom line is that almost all of the places any aircraft flies is considered controlled.
The way FAA regulations are written is that everything is prohibited unless it is specifically allowed. The Obama White House proposes to have that $100 fee per flight on all flights except those operated by the government or ambulances. There is also an exception (for now) for piston powered aircraft. That means that the $100 per flight fee applies not only to jets, but it applies to electric aircraft, gliders and hot air balloons.
Reference: http://www.whitehouse.gov/sites/default/files/omb/budget/fy2012/assets/jointcommitteereport.pdf
Page 33 of the file = page 23 on the numbered pages.
I have an electric bike, that's too heavy to push if it runs out of power, however, at least it doesn't fall out of the sky if the battery dies..