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NASA Morpheus Lander Test Ends In Explosion

First time accepted submitter DishpanMan writes "For every success story from NASA like Curiosity, there is a failure story, like today's Morpheus project test flight at Kennedy Space Center. The project is trying to build a low cost Moon and Asteroid lander using clean fuels on a shoestring budget. While tethered flight test were successful, today's actual flight test ended in a crash and a ball of fire followed by a spectacular explosion. Initial feedback points to hardware failure, but the investigation is still ongoing."

65 of 237 comments (clear)

  1. All I can say is... by Lord+Lode · · Score: 5, Insightful

    Waaaw, nice video of the crash! And immediately the action in the first 10 seconds of it. Well done!

    Too bad for the money and work that went into it. But then again, this is what tests are for, this result helps progress forward as well.

    1. Re:All I can say is... by domulys · · Score: 3, Informative

      Make sure to stay tuned at least through 2:00, there's a nice fireworks display.

    2. Re:All I can say is... by jordanjay29 · · Score: 4, Insightful

      Even if they did, the craft was untethered and they'd have no way to safely land it after killing the engine. So you'd wind up with a damaged vehicle, anyways, and there's a good chance that it would have exploded anyways. The craft only caught on fire after it crashed, not during the test firing itself, and the explosion was due to the fire reaching the fuel tanks.

      I really don't see how a kill switch would help them save money, and would probably just cost them more for useless expenditures.

    3. Re:All I can say is... by DishpanMan · · Score: 4, Informative

      And at 6:21 there is a second explosion. It's like 4th of July when the fuel and oxidizer tank reach their flash point!

    4. Re:All I can say is... by plover · · Score: 5, Insightful

      ?

      You can put in a kill switch to the fuel pump to not pump more fuel into the rocket motor, and they no doubt have such devices installed. But the tanks are already full of all the fuel the vehicle will ever carry. And you can't put in a kill switch for the existence of the fuel. Once the thing is burning, any fuel remaining in the tanks is going to get out one way or another, regardless of any switches or valves.

      --
      John
    5. Re:All I can say is... by msauve · · Score: 5, Funny

      Well, this is what happens when you countdown 5...4...3...2...0! Things get confused.

      --
      "National Security is the chief cause of national insecurity." - Celine's First Law
    6. Re:All I can say is... by icebike · · Score: 2

      Next time NASA should use a tether. That would likely have saved the vehicle. It seemed like a GNC failure to me. The engine worked fine since the vehicle was propelled upwards, but then it tilted to the right. It could also have tilted because the propellant was sloshing around in the tanks or something like that.

      Gee, why didn't THEY think of that.....

      --
      Sig Battery depleted. Reverting to safe mode.
    7. Re:All I can say is... by Anonymous Coward · · Score: 4, Funny

      It's like 4th of July

      Unless you're in San Diego; there you'd get at most a few seconds between the explosions.

    8. Re:All I can say is... by Immerman · · Score: 2

      According to the summary they did do tethered testing, but at some point the tether has to come off to do free flight testing - this was just such a test, and apparently there was a problem that didn't show up in the tethered tests - which is the whole point of untethered tests.

      Or was that a intended as a deadpan joke? We've got a /deadpan pseudotag for that you know.

      --
      --- Most topics have many sides worth arguing, allow me to take one opposite you.
    9. Re:All I can say is... by poly_pusher · · Score: 3, Funny

      NASA totally shouldn't have rejected your application for employment, you could have saved us millions with your technological foresight...

    10. Re:All I can say is... by rubycodez · · Score: 3, Insightful

      wrong, your gimbal would consider "down" to be the opposite direction of acceleration, rocket engines applying many times that of gravity. could put a gimbal mounted gyroscope to overcome that problem, but then you'd only be making a bigger explosion when the rocket hit the ground by stopping fuel usage.

    11. Re:All I can say is... by jd · · Score: 2

      Well, duh. Computers handle everything in 1s and 0s. If you eliminate the 1s....

      --
      It's a small world and it smells funny; I'd buy another if it wasn't for the money; Take back what I paid (SoM)
    12. Re:All I can say is... by Genda · · Score: 2

      Actually I was thinking more along the lines of aluminum, titanium or magnesium alloys blown to bits and heated to their burning points in the presence of LOX.

    13. Re:All I can say is... by z0idberg · · Score: 4, Funny

      >>>And you can't put in a kill switch for the existence of the fuel.

      brb.
      filing patent.

    14. Re:All I can say is... by Ginger+Unicorn · · Score: 2

      A hot piece of dead animal

      That's no way to talk about your wife

      --
      (1.21 gigawatts) / (88 miles per hour) = 30 757 874 newtons
  2. I aim for the stars by gelfling · · Score: 5, Funny

    Sometimes I hit the parking lot.

    1. Re:I aim for the stars by gelfling · · Score: 2

      This wasn't as successful as von Braun.

  3. Obviously it wasn't the One by Narrowband · · Score: 4, Funny

    But then, they can name the next lander "Neo" and see if they get better results...

    1. Re:Obviously it wasn't the One by CommieLib · · Score: 4, Funny

      That means that their second and third attempts will be absolutely #$(*#& horrible.

      --
      If your bitterest enemies are people who hack the heads off civilians, then I would say you're doing something right.
    2. Re:Obviously it wasn't the One by Jeremiah+Cornelius · · Score: 4, Funny

      Look, you have to take risks, if you are going to advance the sum of our shared, human experience and understanding.

      Sometimes, you have spectacular and awe inspiring occurrences - that thrill as much as they inform.

      Other times, you just successfully land on Mars.

      --
      "Flyin' in just a sweet place,
      Never been known to fail..."
    3. Re:Obviously it wasn't the One by aekafan · · Score: 4, Funny

      Can I do a matrix-style, bulletime "whoosh" here?

    4. Re:Obviously it wasn't the One by plover · · Score: 3, Funny

      But then, they can name the next lander "Neo" and see if they get better results...

      Actually, the next one is named "Michael Bay". They decided to go for realism in their naming schemes.

      --
      John
    5. Re:Obviously it wasn't the One by crutchy · · Score: 2

      at least if they name it "agent smith" they'll get plenty of chances to get it right

  4. Not sure I would categorize this as a "Failure" by mykepredko · · Score: 5, Insightful

    A "Failure" means loss of the mission. This is an unsuccessful test and is part of the process to ensure the hardware will work with a high degree of confidence so that the mission won't "fail" in its actual landing on the moon.

    Something to learn from and move forwards on.

    myke

    1. Re:Not sure I would categorize this as a "Failure" by Len · · Score: 4, Funny

      Well I'm not sure, but my guess is that several of the test objectives did not get checked off.

    2. Re:Not sure I would categorize this as a "Failure" by ColdWetDog · · Score: 4, Insightful

      The video was very nostalgic. Reminded me of early NASA - things blew up all the time.

      All you whiners are just jealous. You're just upset because you don't get paid to build things and blow them up.

      --
      Faster! Faster! Faster would be better!
  5. Last message sent by the onboard computer: by meglon · · Score: 5, Funny

    "This is the Captain. There's a little problem with our entry sequence; we may experience slight turbulence and then explode."

    --
    Fascism: An authoritarian and nationalistic right-wing system of government and social organization. See also: NAZI's
  6. Screwed-up countdown a bad omen by Anonymous Coward · · Score: 3, Informative

    "5...4...3...2...0" BOOM!

    1. Re:Screwed-up countdown a bad omen by slashmydots · · Score: 2

      That was exactly the conclusion I came up to as well. Newton's 144th law of motion states that if you skip a number in the countdown, the device will crash and explode. It's a concept known as "jinxing" lol.

  7. Failure is the norm by pubwvj · · Score: 5, Insightful

    "For every success story from NASA like Curiosity, there is a failure story"

    Yes, and if you never try you'll never fail. Bravo for you.

    Those of us who explore and push the boundaries do have failures, learn (if we live) and try again. Failure is the norm. Success is the wonderful exception.

  8. Who knew... by Anonymous Coward · · Score: 5, Insightful

    I didn't know something so small could be *that* on fire.

    1. Re:Who knew... by subreality · · Score: 2

      Apparently some fool filled up the body of the thing with methane and liquid oxygen. It's almost like they WANTED fire to come shooting out of that rocket!

  9. That was almost comical by sandytaru · · Score: 3, Funny

    It looks as though the thrust was really unbalanced; it just sort of wobbled in the air before keeling over. I shouldn't have laughed... but I did.

    --
    Occasionally living proof of the Ballmer peak.
  10. Another one flew successfully by savuporo · · Score: 2

    There is another ( well actually there is a third one as well ) less publicized lander project at NASA, check out the flight videos at http://nasa.gov/roboticlander
    Coincidentally, it just did a successful untethered test flight today, see http://twitter.com/nasamightyeagle

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    http://validator.w3.org/check?uri=http%3A%2F%2Fwww.slashdot.org Errors found while checking this document as HTML5!
    1. Re:Another one flew successfully by savuporo · · Score: 2

      Sorry, .gov webmasters .. the correct link is http://www.nasa.gov/roboticlander

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      http://validator.w3.org/check?uri=http%3A%2F%2Fwww.slashdot.org Errors found while checking this document as HTML5!
  11. NASA can't count anymore? Increase their funding! by BMOC · · Score: 2

    That was kinda silly actually, and yes... a bad omen.

    --
    I swear they give me mod points to shut me up.
  12. The real test was a success. by gooman · · Score: 3, Funny

    Congratulations everyone!
    We have discovered a folding chair that will hold up while watching failed test flights.
    Order a hundred and we can sell tickets for the next launch.

    Next test: Goggles for the enjoying the view at the 2:00 and 6:20 mark.

    --
    "Kittens give Morbo gas!"
  13. Wait, what? by glwtta · · Score: 5, Informative

    An unsuccessful test isn't "failure", it's "data".

    --
    sic transit gloria mundi
  14. Precedent by mj1856 · · Score: 2, Funny

    King Arthur: One, two, five!
    Sir Galahad: Three sir!
    King Arthur: THREE!

    1. Re:Precedent by Zephyn · · Score: 2

      And that also ended with a large explosion.

  15. Re:"We have to expect this sort of thing"... by Un+pobre+guey · · Score: 5, Insightful

    Why would anyone want to approach a burning spacecraft? Let the fuel burn out, then extinguish the flames of what's left for disposal.

  16. Crash, ball of fire, *spectacular* explosion ... by hey! · · Score: 4, Interesting

    I'm still waiting for the "failure" part.

    --
    Post may contain irony: discontinue use if experiencing mood swings, nausea or elevated blood pressure.
  17. Re:you get what you pay for--granted unlimited tim by Zephyn · · Score: 2

    As always, the only honest answer is "Pick two."

  18. Re:"We have to expect this sort of thing"... by icebike · · Score: 3, Funny

    Fire-fighters show up at 8:30 after crash. Is 8 minutes good for response time? It does seem awfully slow, especially considering that they had to have been on standby just in case of something like this happening.

    Then another 7 minutes to put it out. Very stubborn fire.

    Bob, I'm going to go ahead and ask you to move our helium tanks a little further away. And don't forget that laptop on the chair. That would be terrific, OK?

    --
    Sig Battery depleted. Reverting to safe mode.
  19. Re:"We have to expect this sort of thing"... by Arancaytar · · Score: 4, Insightful

    Well if they'd shown up immediately, then after 2:00 the second team would have been scraping firefighter parts off the scenery. And so, after 6:21, would the third team.

    There's just no way to get a burning rocket fuel tank under control. Also no point; the craft is a loss anyway, and there's nothing else close enough to be in danger.

  20. Re:Compromises by Lando · · Score: 2

    No.

    First off, are you agreeing with the caption that this is a failure? It isn't it's testing to get data. So it blew up, no biggy it's data one more datum of information that says not all the kinks are worked out. Which brings us to

    Point two. This isn't engineering, this is working with new designs that have not been completely tested, which by definition is science. You don't expect everything to go perfectly when you attempt something because you don't know what all the variables are and you are looking for information. If you weren't looking for information, then that would be engineering, and you wouldn't bother to test it to see if it would work. In which case, the boom would be on the moon not at a testing facility.

    Furthermore, This is being built on a shoestring, ie low cost, budget, which means they aren't going to book supercomputer time, build a bunch of prototypes, build redundancy systems, etc. There is an understanding that there will be a greater chance of error in the system, but for the cost of a expensive 99% mission, they can send a lot more of these missions. Which means even if you have a few failures, you still have a better overall chance of success.

    Using clean fuels is not sub-optimal, it's just a constraint on the system. Just like any other constraint, you deal with it and figure out what to do. Of course, removing a building with sledgehammers, explosives, cutting restraints, is harder than setting off a thermonuclear bomb, but I don't really consider the results suboptimal, just one of the constraints on the system that other buildings in the neighborhood should still be standing at the end of the project is just one of the constraints.

    --
    /* TODO: Spawn child process, interest child in technology, have child write a new sig */
  21. Re:Compromises by EmperorArthur · · Score: 3, Informative

    Three words.
    Mars Semi Direct. http://www.youtube.com/watch?v=-WppRQQld10&feature=list_other&playnext=1&list=SP48ECECA63832ACC7
    This is the first step to creating a return vehicle that can fuel itself from some stored Hydrogen and the CO2 in the Martian atmosphere.

    Also, the ISS " produces – and dumps – enough methane waste gas each year to fill the Morpheus fuel tanks." http://www.nasa.gov/centers/johnson/exploration/morpheus/morpheus_test_stennis.html

    --
    So lets pretend that we've just completed writing this code, as opposed to having just completed sabotaging it -Altera
  22. Re:A low cost lander using clean fuels? by confused+one · · Score: 2

    It's vs kerosene... Methane maintains the highest ratio of hydrogen to carbon, is a readily available hydrocarbon, and is safer and easier to store and transfer than LH2. If you're looking to do refueling in space, CH4 is easier to maintain for long periods of time than LH2, which has to be maintained at much lower temperatures.

  23. Re:Compromises by johnny+cashed · · Score: 2

    Absolutely! We should be using much more beryllium in spacecraft manufacture, it is a much better material than aluminum. Never mind the fact that beryllium can be toxic to a sizable portion of the population. Persons involved in its mining and processing can be exposed to it.

    It is my understanding that they want to get away from certain hypergolic fuels due to their very hazardous nature in fuel handling. The combustion products can range from pretty harmless to ammonia. I think the "green" side is on the fuel and its handling of it. The environment has people in it also, you know.

    Most engineering involves compromise, why should NASA be exempt? If it isn't weight, it's money, if it isn't money, it's availability, etc. etc. That is why reactor vessels are stainless clad carbon steel and bridges require maintenance, instead of being constructed from corrosion resistant materials throughout. Somebody made the decision to compromise, often for good reason. Engineers are only trying to work within the constraints imposed by compromise.

  24. Re:"We have to expect this sort of thing"... by yurtinus · · Score: 2

    No doubt the fire trucks were standing by a safe distance away, that 8 minute delay was so the operators could analyze the fire and ensure there weren't any follow-on explosions that could harm the firefights. The explosions at 1:58 and 6:27 are *exactly* why they won't start spraying on it immediately. Better to let the craft burn off its flammables safely on the pad and away from people than to send firefighters in to spray down an already burning bomb.

    --
    +1 Disagree
  25. Sometime in the future by Anonymous Coward · · Score: 2, Insightful

    People will wonder why a moon lander has extra code in the control software allowing it to compensate for wind gusts.

    WHOOSh...

  26. Re:"We have to expect this sort of thing"... by plover · · Score: 5, Informative

    And yet it took more than 8 minutes for the Fire truck to arrive at the rocket test site.

    I wonder how long it would take if they didn't expect this sort of thing...

    Rule one of firefighting: don't put anyone needlessly in harm's way. This was an unmanned test flight, with nobody in any imminent danger.

    After the initial crash, the craft still had fuel and oxidant tanks on board that hadn't yet blown up. You don't move the fire crews in until the hazardous materials are accounted for. The crews were quite obviously sitting in their fire rig at a safe distance, waiting for the signal from the range safety officer to tell them that the rest of the fuel was gone. That explosion at the 6:20 mark was the signal they were waiting for. At 8:00 the camera zooms in as they examine the wreckage for any potential surprises. At about 8:17 you could hear the diesel motor of one of the trucks as it approached the pad. At 8:40 you can hear the report from "10-1" (I assume that was the range safety officer) at gate 7 that he had advised the fire crew that there were four pressurized tanks, they believed two were gone, but there were potentially still two tanks with pressure, and that the fire crews had proceeded downrange anyway.

    The crews handled the situation exactly as they should have. They expected this sort of thing.

    --
    John
  27. Re:"We have to expect this sort of thing"... by DarwinSurvivor · · Score: 4, Informative

    It wouldn't have taken quite so long if they had arrived from UP-WIND and knew how to AIM those foam-cannons they have strapped to their trucks. Seriously, it was like watching a 3 year old trying to hit the toilet bowl from the hallway!

  28. Hardware failure or just wind? by lomedhi · · Score: 3, Insightful

    Judging by the smoke flow, there was a pretty stiff breeze, and the lander crashed in the direction of the wind. Presumably the lander is not designed for these conditions, since there is no wind on the Moon or an asteroid. Could it be that they simply chose a bad day or location for the test?

    --
    Did you say "insightful" or "inciteful"?
  29. Re:Right... by lomedhi · · Score: 2

    Might it not have simply been caused by the wind? Judging by the smoke flow, there was a pretty stiff breeze, and the lander crashed in the direction it was blowing. I assume the thing is designed for the airless environment in which it is intended to operate, not under these conditions. Maybe they just chose a bad day for the test.

    --
    Did you say "insightful" or "inciteful"?
  30. beer by caywen · · Score: 3, Funny

    Why would they need to lift that much beer on the moon??

    Drop a keg or two and it might fly.

  31. Job well done! this is how we learn! by bobs666 · · Score: 2

    This is how we get things done by learning.

  32. Re:Unless there is a compelling reason... by bws111 · · Score: 2

    If you call 911 from within Kennedy it is probably their own emergency control you are calling. Many facilities are set up like that. Then the internal 911 makes the decision about whether to handle it themselves or call the county emergency services.

  33. Re:"We have to expect this sort of thing"... by Hadlock · · Score: 4, Informative

    Rocket fuel generally sits very close to it's oxidizer on the craft, no point in trying to put it out early. There were probably fifty people on the island where that happened, all of whom were wearing safety goggles and behind a barrier of some sort at a safe distance. It's not like dousing the fire ten minutes earlier would have somehow avoided the forest fires in Colorado.

    --
    moox. for a new generation.
  34. Re:Color me unimpressed... by HornWumpus · · Score: 2

    Unless and until you take and pass at least a semester of control systems you don't speak the language. It's about 3.5 years into an EE program.

    It's easy to say something should be a solved problem without knowing any details. Just from recollection control systems involved solving unsolvable equations by using engineering tricks on the math that would make a math majors head explode.

    --
    John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
  35. Happened before, on tether by Ken_g6 · · Score: 2

    Looking through a few other Youtube videos of Morpheus tests, I found this video entitled " This is why we test". It looks very similar, except the tether kept it from flipping completely over and crashing.

    --
    (T>t && O(n)--) == sqrt(666)
  36. I hate to say this... by PseudoCoder · · Score: 4, Interesting

    But that's one yummy helping of spectacular engineering fail. And this coming from a guy who saw his rocket execute an un-prescribed loop-da-loop right out of the launcher, so I know the bitter taste of test failure on tape first hand. Not the same amount of money was involved in my case, though. Looks like this control system was determined to diverge as soon the legs stopped making contact. Tether saved us from a few failures in my day, but based on the history looks like they had done enough tethered testing and were ready to go free. Feel sorry for the team who had to get data the hard way. Hope you had telemetry, because there's nothing left to diagnose or debug.

    --
    "Now, I doubt any of you would prefer a rolled up newspaper as a weapon against a dictator or a criminal intruder."
  37. Re:"We have to expect this sort of thing"... by icebike · · Score: 2

    2500 psi tanks as long as a semi trailer punctured by flying debris can ruin your whole day.

    --
    Sig Battery depleted. Reverting to safe mode.
  38. Re:"We have to expect this sort of thing"... by rullywowr · · Score: 2

    Helium is a nobel gas, it doesn't combine with anything. Thus, it won't burn.

    You meant to say Helium is a noble gas.

    If Alfred Nobel went to Taco Bell for lunch, then that may have caused "Nobel" gas.

  39. Tests Fail Only When You Loose Data by boley1 · · Score: 2

    Components Fail. Methods Fail. Programs Fail. Even Test Objectives Fail.
    But the product of rocket testing is data. Only when you loose the data is the test a failure.
    You might not like the answer or the cost of the test, or the inability to run more tests on the hardware, but if you have the data, you accomplished your mission.

    Back in the day, I was the lead instrumentation engineer on one of NASA's test stands. Loosing the test article, and sometimes a portion of the test stand was just part of a day's work. But have a key instrument fail (and its back up) or have a recorder not work... well lets just say I don't remember those particular days fondly.
    But one of my best memories was the day I was the first to hit the "pickle switch" as a rocket motor began to consume itself. I may have saved the facility. (Except several other people hit their's a fraction of a second later.) The owner of the rocket, on the other hand, wished for a few more seconds of data, rather than a more intact motor.