3-D Printing Enables UVA Student-Built Unmanned Plane
In an effort that took four months and $2000, instead of the quarter million dollars and two years they estimate it would have using conventional design methods, a group of University of Virginia engineering students has built and flown an airplane of parts created on a 3-D printer. The plane is 6.5 feet in wingspan, and cruises at 45 mph. I only wish this had been sponsored by Estes or Makerbot rather than the MITRE Corporation; it would be great for every high school or hobbyist group that can scrape together the printing time to have one of these on demand. (HT to Gaël Duval.)
Am I reading correctly that even the engine (a turbofan) was built entirely from 3d-printed parts? Now THAT's cool.
The press release is deceptive. They did not build a working turbofan engine with a 3D printer. They built a plastic scale model of a Rolls Royce turbofan engine with a Stratasys 3D printer. It will rotate if powered with compressed air. Rolls Royce gave U of VA a $2 million dollar grant which supported that effort.
The plane itself wasn't printed as one piece. It was more like printing the parts of a plane kit. Very slowly. 80 hour weeks are mentioned. Not sure where the $2000 cost figure comes from, but it doesn't include labor or 3D printer time. Maybe that's just the plastic cost.
3-D Printing Enables UVA student-built UAV
And of course, there's never a follow up about how well it performs or how long it lasts.
And now I predict a bunch of nerds that will honestly believe we are less than ten years away from Star Trek replicators.
Guess who just made their way onto a whole bunch of goverment watch lists!
Looks fairly conventional for an R/C airplane, like you could probably build the same design from mostly balsa and light ply. I would have thought the benefit of 3d printing would have allowed more complex shapes and a bit more optimized structural design. I wonder how the physical characteristics of the material compares to balsa or even fiberglass, and how much time it actually takes to print out and assemble another one now that they have everything worked out.
So, they spent months and hundreds (thousands?) of manhours to 3-D print an RC airplane that I can buy in kit form made out of balsa wood for $50. No doubt a good project for the students, but nothing groundbreaking. I guess it's fun to use a 3-D printer, but my guess is that this model is heavier and under-performs one made with traditional RC airplane materiel. They would have been a lot more productive using hot wire cutters on EPP with carbon fiber wrap, or regular old balsa wood and Xacto knifes.
...you can build similiar plane with CNC hot wire cutting over weekend for about $100 (including design)....
I think it would be interesting for the Maker community to come out with some part specs for this. Think a standard body and motor mounting structure that have interfaces to take different wing configurations, tail configurations, even wheels and whatnot. Kinda like an API for a plane model where you have a few basic standardized parts and you can then print out all manner of different things to try that just basically bolt onto those standards. They could probably do much the same for the quatro/hexa copters as well. Hell, there's probably a ton of applications that would benefit from a library of standard parts that you can build on.
"Some books contain the machinery required to create and sustain universes."-Tycho
if it involved 'a computer', then it was new it it involved 'the internet', now it is new if it involves a '3d printer'
copyright trolls from commercial airports demand that DRM be placed on 3D printers to prevent people from making these, claiming lost profits
while
The shape of many of today's planes has a lot to do with buildability. This is a great start, but I hope once they a happy with the printing, they move on to more creative plane designs. To those asking "why", the correct answer is to learn. Baby steps.
To be blunt, the MakerBot is a "toy" 3D printer, capable of producing nothing more than small, low-quality, toys. It's imprecise and produces rather crude pieces. It's not bad for a build-it-yourself kit, and the price isn't bad at all, but as far as 3D printers go overall... well, you get what you pay for. The build platform is small, the tolerances poor, and the finished pieces rather rough.
You can make some REALLY nice stuff with 3D printing. You can't with the MakerBot. To see what's really possible, check out shapeways.com The stuff there (user-submitted designs printed on professional printers) is light-years ahead of the MakerBot. I, myself, got the world's best D&D dice there, printed with Stainless Steel and a bronze finish.
So, for $2000 did they include weapons hardpoints?
Have gnu, will travel.
Alright, somebody help me here. Please?
Other than the involvement of a very expensive 3D printer, what's the big deal? At $2000 this thing is hugely expensive. Especially when you consider that the $2000 does not seem to include labor hours or printer time.
Meanwhile, Hobby King has almost ready to fly trainers of similar size and design for $210.
So, what is the point? What is so great about this, other than personal accomplishment and a 3D printer?
I, myself, got the world's best D&D dice there, printed with Stainless Steel and a bronze finish.
Sums up the scope for mass-market applications of 3D printing really... upgrade to professional equipment and get small, HIGH-quality toys!
Welcome to the past, can I introduce you to a machine that allows you to manufacture at home at a greatly reduced price items we all need everyday (expect perverts)? Yes, it is the SOWING MACHINE!!! Tada!
No more reliance on the clothing industry and their child labour practices and outrageous markups, you design your own pattern or use one of the countless free ones available, experiment as much as you want and have your own clothes as you want them, when you want them for a fraction of the price.
And this AMAZING tech is SO amazing, that it is slowly dying out as the general population says "what, make my own and spend all that time when I can just spend 10 times as much and get crappy made clothes that everyone else has?".
3d printing seems to have it uses but those looking for a revolution better ask themselves, "do I make my own clothes"?
no? Then why would you make your own... stuff that is entirely made out of plastic or easily available tiny parts?
Did you know there used to be stores that sold nothing buttons?
An industry catering to makers did once exist. And it is dying out or dead already.
Why?
Sowing machines are now used for prototyping and repairs. Gosh, could this be the market for 3d printing as well? Nah, surely people ain't that lazy! Nothing like coming home at the end of the day, noticing you ran out of sporks and printing out a new batch. How much stuff do you own that can actually be printed completely from scratch where color or type of plastic don't matter and time between need and finished printing is acceptable?
even this plane shows the weakness, I seen people make model boats completely from scratch by hand do it faster.And that includes the metal and rope work. Yes, I know some sad people. I am one of them.
MMO Quests are like orgasms:
You may solo them, I prefer them in a group.
It achieved a cruising speed of 45 mph and is only the third 3-D printed plane known to have been built and flown.
So.....not really news then is it
I though UVA was supposed to be a party school. They do actual science there? Who knew?
"I believe in Karma. That means I can do bad things to people all day long and I assume they deserve it." : Dogbert
SEWING - that's about stitching things together with thread
SOWING - that's about planting seed in the ground.
This is not a UAV, it is a model airplane. It may not sound as sexy as UAV however...
RC model airplanes are NC cut from wood and carbon fiber parts for quite some time. Replacing those parts by elements printed by a 3D printer is rather straightforward. No quantum leap in thinking required.
Similar planes can be constructed in a few weeks on spare time. Been there, done that.
They just had that article about a week or so ago, where something nice from a 3d printer got locked up by the car companies.
My first Journal Entry ever, in 8 years! http://slashdot.org/journal/365947/aphelion-scifi-fantasy-horror-poetry-webzine
the problem is patents. As soon as one of these "toy" 3D Printers advertises itself as "pro" and don fancy "controlled environment" 3d-printing like a heated chamber, Stratapro or any other big boys will sue them into oblivion. Happened once (can't find who it was.. anyone can help?) and will happen again.
Someone should immediately notify the Bureau of Alcohol, Tobacco and 3D Printing.
Seastead this.
Show me a 3d printer that can create anything remote useful at the press of a button.
And at the end, you had near robotic sewing machines, capable of being programmed to do all kinds of stuff.
If you didn't look down on "women's work", you could see some amazing similarities between the idea of 3d printing and making clothes from scratch. But that would mean acknowledging that its appeal is limited. And designer clothes are expensive, an egg holder cup isn't.
Outside prototyping and repear, I can't see a future for 3d printing. I can't see anything worth more then a few cents that isn't make out of more then just plastic and screws where just buying it isn't far far easier. But hey, keep dreaming, maybe you can come up with a reason every household should own a 3d printer.
MMO Quests are like orgasms:
You may solo them, I prefer them in a group.
I wouldnt mind a clothes printer, even if it has to tell me by voice, to place each cloth in manually.
Example for 3d printers would be better if there were a larger library of 3d objects. Like printing a missing jigsaw piece to a puzzle, or printing iphone cases.
or keys from photos. or ??
Liberty freedom are no1, not dicks in suits.
Touche...
In all seriousness, you have it about right. 3D printing is still only good for things that can exist in isolation. Once one thing has to fit with another to tight tolerances, it's rough going... At best, 3D printed tolerances are a couple centuries behind modern tooling. That said, things are advancing rapidly.
However, the output of a MakerBot is so poor, it'd make the most ham-handed 18th century mold-maker hang his head in shame... although he'd be green with envy at how fast it can produce what it is capable of making. Pro-quality printers can produce pieces that are about even with what you can make with even modern sandcasting; maybe a little better... they require extensive file-work to fit together in a precision assembly, but can serve as an acceptable starting point for that re-work. Of course, we won't discuss how well such parts would hold together...
http://www.digsdigs.com/sewing-machine-for-tech-savy-grandma/
LCD screens etc.. USB, scanners etc... dude, not everyone is rich, some people even teenagers do make their own stuff. $5 of material can make a $100 dress. There is a resurgence of 'make it yourself' crowd these days.
Liberty freedom are no1, not dicks in suits.
Yes, I suddenly boggled how a Seed Drill allows me to manufacture at home. Sure it helps manufacture food, but items we need every day?
45 5F E1 04 22 CA 29 C4 93 3F 95 05 2B 79 2A B2
Their design looks like they really just took an existing model, and sliced it up to be printable. Not really all that impresive, personally.
http://www.geekosystem.com/3d-printing-plane/
That one is from two years ago, and more interesting.
-- I'm the root of all that's evil, but you can call me cookie..
If the goal was to just make an RC plane cheaper, it could obviously be done cheaper out of wood. These guys are clearly not stupid, so they had a different goal in mind.
I've heard about this project locally at UVA and seen the plane in the window, and the key is that the parts snap together with little assembly, so making repeated planes is a lot quicker than the traditional RC method. Design changes are just a 5 minute CAD change away and then the designer can sit back while they print.
Also, one of their goals was to imitate a particular balsa-made RC Plane for some other software project, hence why the outside shown in the picture is not all that spectacular. Since plastic is much denser than the balsa, the internal structure is pretty creative to prevent them from ending up with an non-flying paperweight. The other printed UAVs were designed specifically to favor the technology, not the other way around and I'm not sure how much they cost. That gives it a little flavor.
Overall it was a cool project and an excellent job for just a couple of third-year undergrads over the summer.
I can make one just with foam and knife! Who in the hell need 3d printer for this?!!!
6.5 ft wing span and 45 Mph ? You don't need a jet engine for that. Very ordinary by hobby RC standards. Big deal, we have been building them in the garage for decades. Why is 3d Printing them such a cool achievement.