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Rough Roving: Curiosity's Wheel Damage 'Accelerated'

astroengine writes "Despite the assurances that the holes seen in Mars rover Curiosity's wheels were just a part of the mission, there seems to be increasing concern for the wheels' worsening condition after the one-ton robot rolled over some craggy terrain. In an upcoming drive, rover drivers will monitor the six wheels over some smooth terrain to assess their condition. "We want to take a full inventory of the condition of the wheels," said Jim Erickson, project manager for the NASA Mars Science Laboratory at NASA's Jet Propulsion Laboratory, Pasadena, Calif. 'Dents and holes were anticipated, but the amount of wear appears to have accelerated in the past month or so.' Although the wheels are designed to sustain significant damage without impairing driving activities, the monitoring of the situation is essential for future planning."

101 of 157 comments (clear)

  1. Please pray with me for Curiosity's wheels. by Anonymous Coward · · Score: 4, Funny

    Dear Lord, Father in Heaven, we pray together for the safekeeping of Rover Curiosity's wheels. Although it may be a tool of science, and its discoveries a complete threat to religious doctrine everywhere, she is but a rover on a mission of Peace and Goodness. In your ever forgiving heart, please bless her wheels with durability and robustness.

    Amen.

    1. Re:Please pray with me for Curiosity's wheels. by Sam36 · · Score: 1

      I don't see how what He made is a threat.

      And he is before all things, and by him all things consist. --Colossians 1:17

    2. Re:Please pray with me for Curiosity's wheels. by enzo1 · · Score: 2

      It is not remotely a threat to religious doctrine because it will never find life.

    3. Re:Please pray with me for Curiosity's wheels. by VortexCortex · · Score: 2

      Amen.

      B.women.
      C.other.

    4. Re: Please pray with me for Curiosity's wheels. by loufoque · · Score: 2

      That joke doesn't work if you pronounce Amen correctly.

    5. Re:Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      It seems there is a moderator lacking a sense of humor, I thought it was funny.

    6. Re:Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      Why would finding life be a threat to religious doctrine? What religion?

    7. Re: Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      That joke doesn't work if you pronounce Amen correctly.

      Not all of us are from Bahston. Potato, potahto, fuck off, snob.

    8. Re:Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      May I be allowed to get back on topic? NASA's website doesn't have the "OH, SHIT!!" factor.

      "We want to take a full inventory of the condition of the wheels," Erickson said. "Dents and holes were anticipated, but the amount of wear appears to have accelerated in the past month or so. It appears to be correlated with driving over rougher terrain. The wheels can sustain significant damage without impairing the rover's ability to drive. However, we would like to understand the impact that this terrain type has on the wheels, to help with planning future drives."

      Curiosity's recent driving has crossed an area that has numerous sharp rocks embedded in the ground. Routes to future destinations for the mission may be charted to lessen the amount of travel over such rough terrain, compared to smoother ground nearby.

      No need to panic. NASA knows its shit (and yes, I'm a fanboy)

    9. Re: Please pray with me for Curiosity's wheels. by loufoque · · Score: 1

      It's Latin. You don't get to use English pronunciation with it.

    10. Re: Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      It's only Latin if it comes at the end of a sentence spoken in Latin. Likewise, "cough" is an English word unless it's in a sentence spoken in German.

    11. Re:Please pray with me for Curiosity's wheels. by JWSmythe · · Score: 1

      Don't worry about it, anyone can get mod points. There's no sense of humor test in there at all. Well, except on Slashdot's part where they're giving me 15 mod points at a time now. :)

      Some people get really bent over their invisible friends, so even if they had a sense of humor, they lose it entirely. As long as they don't insult Gozer, I think we'll be ok.

      --
      Serious? Seriousness is well above my pay grade.
    12. Re: Please pray with me for Curiosity's wheels. by loufoque · · Score: 1

      Cough isn't even a word in German...
      Amen is a Latin word, and not an English word of Latin origin. While pronouncing it the English way is accepted by laymen, it's not the proper pronunciation. Amen is a word which is used in many different languages too.

    13. Re: Please pray with me for Curiosity's wheels. by mcgrew · · Score: 1

      Amen is a word which is used in many different languages too.

      Exactly my point. In Spanish it would be pronounced "ah main", since the A is always "ah" and the E is always "A". Pronounced like that it's a Spanish word.

  2. Re:Typical by Anonymous Coward · · Score: 2, Informative

    Yep, just give it to the highest bidder for equally shitty work.

    Actually, most of the rover was built in-house.

  3. NASA is an ugly place for a grading curve. by rmdingler · · Score: 1, Insightful
    "Monitoring of the situation is essential for future planning."

    As A poor young man driving a $500 '73 Ford Pickup, I remember carefully monitoring oil consumption, water level, and tread wear on the five dollar maypops I could afford to put on my baby's feet.

    It is common knowledge that NASA has one initial too many for the Brobdingnagian budget, but I was poor as two Mongolian goat herders.

    --
    Happiness in intelligent people is the rarest thing I know.

    Ernest Hemingway

    1. Re:NASA is an ugly place for a grading curve. by cr0nj0b · · Score: 1

      So NASA Should Change it's name to U.S.A.?

      USA Space Agency?

    2. Re:NASA is an ugly place for a grading curve. by rmdingler · · Score: 1

      Perhaps I misunderstand you, but my meaning was if you subtract the 'A' from NASA, you are left with NSA and presumably a larger budget.

      --
      Happiness in intelligent people is the rarest thing I know.

      Ernest Hemingway

    3. Re:NASA is an ugly place for a grading curve. by mcgrew · · Score: 1

      So, were you driving that truck on Mars?

    4. Re:NASA is an ugly place for a grading curve. by rmdingler · · Score: 1

      heh heh... If i was, and it was on or around the time of the previous post, it probably wasn't a tire failure. We were going downhill too fast on the backside of Ballmer Peak.

      --
      Happiness in intelligent people is the rarest thing I know.

      Ernest Hemingway

  4. Re:Typical by Anonymous Coward · · Score: 5, Informative

    The thinness of the rovers wheels isnt so much about saving money as it is about saving weight.

    Every ounce the wheels dont weigh is another ounce for science equipment or batteries.

    So im sure they made them absolutely as thin & lightweight as they thought they could get away with.

  5. Re:Really? by Anonymous Coward · · Score: 2, Insightful

    Yeah, let's just toss out a few instruments and batteries so we can have wheels that last 5 instead of 3 times the planned driving distance.
    Gotta love armchair engineers.

  6. Re:Really? by RightwingNutjob · · Score: 1

    Agreed. Also, six rigid wheels was fine for Pathfinder, Spirit, and Opportunity, but now you've got what, one ton? of rover, and still six rigid wheels. Eight or twelve smaller wheels might be a good idea for the next similarly-sized rover.

  7. Re:Future planning? by John+Bodin · · Score: 2

    As part of planning to send people to the other planets, I am surprised that they do not try to figure out a way to get something back from the landers. I would think that seeing how the materials held up to the conditions it went through would be important data to have.

    --
    John
  8. Re:Really? by BringsApples · · Score: 1

    Maybe they should have less scientists over there at NASA and more people with common sense who can raise their eyebrows.

    Yes, that's exactly what they should do. This is, of course, if by "common sense" you mean common knowledge of the terrain on Mars. I'm sure that there are lots of non-scientists with such, as you say, "common" sense.

    --
    Politics; n. : A religion whereby man is god.
  9. Re:Future planning? by BringsApples · · Score: 1

    I think it'll be interesting to see what happens to a human once they leave the magnetic environment of their home planet.

    --
    Politics; n. : A religion whereby man is god.
  10. Re:Really? by Anonymous Coward · · Score: 1

    The thing I'm wondering about is why they didn't use something stronger than aluminum like titanium -- lighter too!

  11. Re:Really? by Anonymous Coward · · Score: 1

    In terms of total mass, yes they are.

  12. Re:Really? by Kwyj1b0 · · Score: 5, Insightful

    I know weight is important and all, but .75mm of aluminium? Really? Maybe they should have less scientists over there at NASA and more people with common sense who can raise their eyebrows.

    Yes, every time something goes wrong, let us point out how "stoopid" those scientists are in hindsight and claim that the "common sense" solution would have worked. Of course, it couldn't be that the people there did a lot of simulations, analysis, and decided that 0.75mm was a reasonable (not perfect - nothing is black and white) thickness and the disadvantage of thicker wheels was outweighed by the advantages of thinner wheels.

    Yes, the designers took a risk - that is their job. To clearly assess the tradeoffs and come up with a good design that trades off risk and performance at an acceptable level. Something doesn't work out as you expect? Use that knowledge in the next iteration. At one extreme you have a lot of equipment with no wheels, and the other extreme you have just wheels, no equipment. You want to do the designer's job? Go ahead, show me what your "common-sense" analysis of the tradeoffs are - what equipment would you cut for thicker wheels, and back it up with a detailed discussion on how the benefits outweigh the disadvantages.

  13. Next time... by Anonymous Coward · · Score: 1

    they should not go with Pirelli...

    1. Re:Next time... by ihtoit · · Score: 1

      snap!

      --
      Political debates have me rolling my eyes so much I think I got optical whiplash. I should sue. - Foamy The Squirrel
  14. Re:Typical by jtownatpunk.net · · Score: 2

    So im sure they made them absolutely as thin & lightweight as they thought they could get away with.

    Missed it by that much.

  15. Re:Really? by jjjhs · · Score: 1

    So? Was there an arbitrary weight limit? What's a few more pounds for proper tires? Was there some reason that it had to be exactly 1,980lb? I find that very hard to believe. Cars have proper tires, at first what look like bicycle tires but they get bigger and heavier so do the tires and suspension. Buildings get taller, so they have foundations to support them. I think that is common sense. We can have our heavier cars loaded with more gizmos and the tires are designed to handle that and extra cargo, so why did they cheap out on Curiosity's tires? Are you telling they COULD NOT make the tires thicker or use a stronger and perhaps heavier metal while keeping everything they wanted, or they didn't WANT TO?

  16. Re:Really? by ShanghaiBill · · Score: 3, Interesting

    The thing I'm wondering about is why they didn't use something stronger than aluminum like titanium -- lighter too!

    Density of titanium: 4.5
    Density of aluminum: 2.7
    So no, not lighter.

  17. Re:Really? by Anonymous Coward · · Score: 1
    "So? Was there an arbitrary weight limit?"

    Yes, it's called a launch vehicle. This isn't Star Trek where you can touch your nipple and talk to the blind guy in the engine room to whip you up a magical force field to float that shit up into space.

    "What's a few more pounds for proper tires?"

    I eagerly await your formulation for flexible rubber or plastic that can survive the vacuum of space for months, then the harsh unfiltered UV on the surface of Mars and wild swings of temperature as the wheel turns between light and shadow. Oh and one last thing, Mars seems to have a surface that CAN PUNCTURE 0.75MM OF SHEET METAL. So don't forget to pack a self-inflating (in a vacuum?) system or a run-flat system, that of course won't raise the failure rate of system and still provide the traction we expect. And another last thing, please characterize your magical substance to make sure it has the same traction at the end of the mission as at the start: you don't want to suddenly need the motors to supply more power to the wheels just as all parts are at their life limit?

    But do tell, Mr Internet Engineer!

  18. Re:Really? by __aaltlg1547 · · Score: 1

    I'd say that the material itself is questionable for something designed to roll over rocks. Why not titanium?

  19. Re:Really? by TubeSteak · · Score: 1

    The internet says that the wheels and suspension are made of aluminum and " fittings made of titanium where ever they are needed"

    Obviously cost wasn't an issue, so I'm curious about the alloy of Aluminum they used and why they picked that over lots of other more exotic possibilities.

    --
    [Fuck Beta]
    o0t!
  20. It always sucks to get tire damage by Ukab+the+Great · · Score: 1

    that gets you stranded in a bad neighborhood.

  21. Re:Really? by Anonymous Coward · · Score: 4, Informative

    In reply to the GGP, here's what I would suggest, and why:
    (Note, I work in aerospace)

    I would suggest a minimum wheel skin thickness of .08 inches (a little over 2mm, it's a standard sheetmetal thickness) made of structural aluminum alloy (say 2025, or 7075, whichever is most electrically compatible with the suspension, given the pesence of perchlorate in the environment. 7075 is probably the better bet between the two, but 6Al4V might be a good choice too.) With a very generous plating of titanium nitride.

    To make up the weight, (which would amount to only about 100 grams on the high side, give or take) I would look at using smaller radii on the machined parts of the suspension, using lighter gauge insulation on low voltage data wires in the electrical system, and laternative solder formulations. Also, replacing components that don't experiences constant drive or levering forces with ones made of titanium. (Parts of the arm near the wrist, parts of the camera mast, parts of the outer skin, etc.)

  22. Re:Really? by jjjhs · · Score: 1, Troll

    Yes, it's called a launch vehicle. This isn't Star Trek where you can touch your nipple and talk to the blind guy in the engine room to whip you up a magical force field to float that shit up into space.

    They had to lift all of that to MARS, dude. Try dragging a 1985 Honda Civic up Mt. Everest 50 million times. Then tell me you wouldn't toss out the spare tire in the first 50 feet.

    So, what, it takes infinitely more energy for an extra few mm of sheet metal to launch that thing? A launch vehicle the size of the moon for slightly thicker tires versus the one they initially used? Apparently the Atlas V was used, and from what I am reading it is very much capable of launching the rover with a few more pounds/thicker tires and still grossly overpowered to deliver the payload. Also I never said anything about changing the tires to rubber or plastic! But alas I am just a armchair internet engineer. I don't have an engineer degree so I must just be another stupid hick.

  23. Re: Really? by Anonymous Coward · · Score: 1

    The wheels aren't showing signs of fatigue, they are showing erosion damage. More wheels means increased contact surface, and greater wear rates.

    The better idea is to put a generous coating of a hard ceramic on the wheels, like TiN. (Titanium Nitride.)

    There is no compelling reason why they couldn't coat the wheels with TiN after machining them, and before assembling them. It gets applied in a vacuum chamber, and can be precision applied with a vapor deposition process.

    A coating just .0005 inches thick would radically improve the erosion resistance of the contact surface of the wheels.

  24. Re: Really? by Anonymous Coward · · Score: 1

    Would 5 grams of TiN ceramic coating really have impacted launch so terribly, AC?

    Because they really only need about .0005 inch thick coating of the stuff outside the existing design part to radically increase the surface wear characteristics of the solid wheel design they already have.

    We've solved the problem with mechanical erosion a long time ago on CNC cutting tools, where tolerances tighter than a nuns's cunt prevail, and where graceful transition on surface friction over tool life is a must to preserve many millions of dollars in equipment costs.

    Just treat those solid wall wheels like a cutting tool, and you're golden. (In the case of TiN coating, quite literally. It's a lovely metallic gold color.)

  25. Re:Really? by ArbitraryName · · Score: 3, Interesting

    Titanium has a strength to weight ratio of 288 kNm/kg and aluminum 214 kNm/kg. So yes, lighter for a given load and stronger for a given weight.

  26. Re:They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    we can barely make WHEELS that survive going 2 miles per hour there!

    The rover masses 1000kg so there is 50kg of force on every wheel. Thats pretty substancial, about the same pressure as a mountain bike wheel, and mountain bikers lose a lot of tires to rough terrain.

  27. Re:Really? by MichaelSmith · · Score: 1

    But is the sheet aluminum even structural? Maybe the mission will finish with just the ribs which make the wheels rigid, but that may be enough.

  28. Comment removed by account_deleted · · Score: 1

    Comment removed based on user account deletion

  29. nope by Anonymous Coward · · Score: 1

    "More wheels means increased contact surface, and greater wear rates."

    Well, no.

    The controlling variable with respect to vehicle mass vs. number of wheels is the pressure resolved on the wheel. Pressure is force/area. So having more wheels (of the same geometry, of course), means lower pressure loading, which means lower erosion. It can be a very nonlinear effect if the increase in load bearing area drops the pressure below a plastic deformation threshold.

    From a simple wheel erosion POV, more wheels = lower erosion. From the whole mission engineering POV, it's much more complicated.

  30. Re:Really? by ridgecritter · · Score: 1

    Interesting, thanks. Wish I had mod points today.

  31. Re:Sad. by bobthesungeek76036 · · Score: 2

    How far has this thing managed to go now? Couple miles?

    Tires are stupid anyway. Hey, news flash, PhD eggheads... try these things called "tracks". I'm pretty sure they'll work on Mars...

    There would probably be a weight issue with tracks...

    --
    Karma: Bad
  32. Re:They didn't pack a 3D printer? by lxs · · Score: 1

    I agree. The rover only has itself to blame. It should go on a diet and stop complaining about sore feet.

  33. Re:Really? by ColdWetDog · · Score: 4, Insightful

    And tends towards brittleness and is a PITA to machine.

    I'm rather sure the nice folks at JPL thought this one through.

    --
    Faster! Faster! Faster would be better!
  34. Re:Really? by khallow · · Score: 1

    I know weight is important and all, but .75mm of aluminium?

    It's already been pointed out that the mission and those wheels exceeded the mission parameters. That means that 0.75 mm of aluminum was indeed enough. The common sense, eye-brow raising people are done here.

    Your worry IMHO completely misses the point. In the real world, when someone screws up a prototype badly, they just make another cheap prototype which eliminates that failure mode and come up with more advanced and sophisticated screw ups. If 0.75 mm wheels weren't enough, then make the next generation of wheels a bit thicker.

    But in the NASA world, who and what will use this knowledge? In my view, there won't be a lot of NASA Mars-oriented projects altogether, much less rover designs which can use this knowledge. NASA is notorious for spending vast sums of money, inching along over painfully long periods of time, and squandering the talent of generations of engineers and scientists, only to abandon the results when the activity can no longer be politically sustained. I believe that will happen here.

    Sometimes, the results are sufficiently useful that other parties can use them. But this is remarkably poor return on what NASA consumes.

  35. Re:Really? by Concerned+Onlooker · · Score: 1

    "Nothing new there, and sadly, the money pit they are doesn't look to change any time soon."

    Find the NASA budget in this chart:
    http://www.nytimes.com/interactive/2010/02/01/us/budget.html?hp&_r=0

    --
    http://www.rootstrikers.org/
  36. Re: Really? by khallow · · Score: 2

    That they didn't even give them an abrasion resistant coating tells me that you had beancounters making engineering desicions.

    It's the nature of the beast. The launch costs were just shy of $195 million. The mass of the vehicle ended up being 900 kg. That's roughly $215,000 per kg or $100,000 per pound. That's just the ante for putting something on the surface of Mars. Shaving off a mere 5 grams saves you more than $1000 just in launch costs. You then have to add in the testing to make sure the coating actually stays on and such.

    Given that this decision didn't actually endanger the mission's success, it was a successful gamble too. That indicates to me that the bean counters were actually engineers.

  37. Re:Sad. by Trepidity · · Score: 5, Funny

    Hey man we don't need none of yo science, we got Common Sense Internet Man here, who read 4 sentences on the topic and is gonna design him a better rover than all them eggheads!

  38. Perhaps God will inspire the Chinese ... by Taco+Cowboy · · Score: 1

    In this age, whatever failure the other parties has met with is the lesson that one picks up.

    The lesson whereby the failure of Nasa to better equip the Curiosity's wheels against abrasion / wear and tear may mean that the only country left on this world that has the will and the financial might to forge ahead with their space aspiration (China) surely benefit.

    I bet if they are to send up any more space equipment (rover, dune buggy or whatever) they will put more emphasis on the parts that might face the issue of wear and tear / abrasion / friction.

    --
    Muchas Gracias, Señor Edward Snowden !
    1. Re:Perhaps God will inspire the Chinese ... by Jane+Q.+Public · · Score: 1

      "I bet if they are to send up any more space equipment (rover, dune buggy or whatever) they will put more emphasis on the parts that might face the issue of wear and tear / abrasion / friction."

      I have to wonder: who chose aluminum as the material for the wheels in the first place? I'm not a mechanical engineer but just off the cuff that strikes me as a remarkably bad choice.

      Aluminum has little resilience. If it strikes something hard (especially something hard and pointy) it's going to bend, and not rebound. This is pretty much a given. Make it thin enough to be lightweight and it's also going to puncture or break.

      It sure seems like a gross waste of resources to give it a long-life nuclear power pack, then equip it with wheels which (is appears from TFA) they knew to be fragile.

    2. Re:Perhaps God will inspire the Chinese ... by RockDoctor · · Score: 1

      Aluminum has little resilience.

      That's like saying that "all beer tastes like piss", or "all food tastes like shit." There is a huge variety of grades and strengths of aluminium and aluminium alloys. Some are, as you say, quite brittle ; some are tremendously strong and have high (and very well understood) fatigue lives (I'm thinking particularly of aircraft skin alloys ; I'm sure there are others.

      I'm not a materials scientist, but a practical geologist. Every year I see the stunned look on drilling engineer's faces when drill bits that are coated in diamond (specifically the [111] crystalline plane, grown epitaxially on a silicon nitride substrate) go into the hole to drill nice soft Chalk - a rock that I can crush with my bare hands - and the bit drills very slowly and comes out with it's cutters worn to stubs. That's the accidental variability of nature ; mankind's planned variability in alloys is no less great.

      --
      Birds are not dinosaur descendants;birds are dinosaurs, for all useful meanings of "birds", "are" and "dinosaurs"
    3. Re:Perhaps God will inspire the Chinese ... by mcgrew · · Score: 1

      Where in the hell did this "NASA is dead" meme start? It keeps popping up every few years. Yeah, it's underfunded. Have you written your elected officials? They're the only ones who can do anything.

  39. Re: Really? by Ultracrepidarian · · Score: 1

    Make that 100 drops of water. 20 drops per gram.

  40. Rough rovin', or rovin dirty? by Anonymous Coward · · Score: 1

    Maybe the wheels are just dirty?

    They see me rovin'
    They hatin'

  41. Engineer the entire system by tomhath · · Score: 2

    The rover is designed to perform a certain mission for a certain length of time. There's no point in putting tires on it that outlast the instruments. Everything is designed to have roughly the same lifespan - so yea, the tires will be worn out by the end of the rover's mission. That's all they need.

  42. Amazing machine! by bradley13 · · Score: 1

    I don't get all the people bashing the design?

    Just think how long the rover has been on Mars - far longer than ever expected. It has a few dings in the wheels. Amazing machine!

    --
    Enjoy life! This is not a dress rehearsal.
  43. Re:Typical by ihtoit · · Score: 2

    The thinness of the rovers wheels isnt so much about saving money as it is about saving weight.

    Every ounce the wheels dont weigh is another ounce for science equipment or batteries.

    So im sure they made them absolutely as thin & lightweight as they thought they could get away with.

    ...and every ounce the probe doesn't weigh is another few hundred pounds saved in fuel for the launch vehicle.

    This is reflected in the amount of power the Voyager probes put out - not even enough to power a digital watch, yet we're still getting science from them. The legwork is done on Earth, with vast arrays of massive radio telescopes gathering and filtering the signals. To put out enough power for an amateur radio astronomer to be able to pick out of the cosmic background... we'd probably have had to launch each probe with a Sizewell-B sized reactor. That's 1.1GW for those not versed in "How many football fields is that?" units of measurement. Obviously not practical in terms of escaping the gravity well.

    Personally, I wouldn't worry about it until two wheels on the same side develop mission-fail flat spots. This is probably why it's got six wheels - a four wheeled vehicle would be at mission end with the failure of any one wheel. This puppy can withstand two failures and keep on truckin'.

    --
    Political debates have me rolling my eyes so much I think I got optical whiplash. I should sue. - Foamy The Squirrel
  44. Should we call those photographs ... by Alain+Williams · · Score: 1
  45. Re:They didn't pack a 3D printer? by ihtoit · · Score: 2

    how much science has gone in to building the Rover wheels? Mountain bike wheels have been using the same technology for decades - a steel hub, steel spokes, steel rim, and air-filled rubber tyres. With the Mars Rover, they had to think about:

    Tyres: no good in such a rarefied atmosphere - they'd explode, that's if they didn't explode on the way. Plus there's no way to stop and repair a puncture. Solids are making a comeback (again), but you run in to weight issues (I know, I've had newtech solids and they are *heavy*). Tyres are a necessity in any vehicle expected to roll across the surface of any body, but do they have to be solid? They're only there for grip and suspension, you can get the same effect using sprung metal cantilevers.
    Rims: here we have steel and several alloys, and recently carbon composites have made an appearance. Weight is again an issue with all of these, and consider the fact that carbon composites don't react well to UV, that's those out. You've got to develop light and strong alloys.
    Hub: With the number of moving parts in a hub (the average bike wheel has over fifty!) any one of those failing can end a mission. Here they had to think about a fail-proof redesign of bearings that not only had to be maintenance-free, they also had to have as close to zero failure probability as possible. Something which can only be achieved by reducing the number of parts to the point where you can not only predict when a part is going to fail and under what conditions, but also what can be done to mitigate that probability.

    The short of it is, this all comes down to mass. The Mars Rover was lucky to have been equipped with SIX wheels. If the launch systems engineers had gotten their way, the mission would have been equipped with four wheels and been over long ago (probably not even having fulfilled the mission parameters - MR is on its own clock now, everything it sends back is just icing) and the LSEs would be up a few hundred kg of fuel for the next launch. How inconvenient, they have to fabricate some more!

    --
    Political debates have me rolling my eyes so much I think I got optical whiplash. I should sue. - Foamy The Squirrel
  46. Re:Sad. by ihtoit · · Score: 1

    there'd be an issue with MPF (moving parts failure) as well, how many moving parts per inch of track? Half a dozen? On a wheelbase of three feet? Couple hundred? The failure of any ONE of which would end the mission.

    Probably why they opted for six independent wheels - so the failure of any two on opposite sides would not be a mission ender. On a four wheeled vehicle, the failure of just one wheel would end the mission.

    --
    Political debates have me rolling my eyes so much I think I got optical whiplash. I should sue. - Foamy The Squirrel
  47. Re:Typical by JWSmythe · · Score: 2

    fuel for the launch vehicle.

    That's the #1 reason. If we had infinite thrust with no fuel consumption, we could put up ... well, some really cool stuff. Spacecraft wouldn't need to be concerned with stuff hitting them, if they could put a mile of dirt around a steel reinforced concrete floating bunker. :) And we'd probably have a few Stanford Torus' or Bishop Rings in orbit already.

    This puppy can withstand two failures and keep on truckin

    Looking at the design, and the images, the front left wheel is actually pretty rough. In the linked story, look at the bottom half of the 9th picture. The metal has split almost half way across. It may end up digging into the softer sand, and could catch on rocks.

    They'd have a better chance driving it backwards, letting that wheel drag along. That won't work very well though, since all the gear is on the front.

    --
    Serious? Seriousness is well above my pay grade.
  48. Re:They didn't pack a 3D printer? by the_other_chewey · · Score: 1

    The rover masses 1000kg so there is 50kg of force on every wheel.

    Where does it hide the other 14 wheels?

  49. Re: Really? by torsmo · · Score: 1

    It is understandable why the good folks at NASA/JPL made the choices that they did. But if increased weight was a factor which stopped them from putting in more robust wheels, couldn't they have used something similar to what the Indian mars mission did, and launch the vehicle into a polar orbit, and from thereon, perform a Hohmann transfer?

  50. Re:They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    1000kg mass. 300kg weight. Six wheels, each carrying 50kg.

  51. Re:They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    The hand cart on apollo 14 used pneumatic tires at 10 psi. It was probably inflated in a vacuum chamber. Though I think Curiosity is fine with the wheels it has.

  52. Re:They didn't pack a 3D printer? by Jarik+C-Bol · · Score: 4, Interesting

    By my calculations, 1000kg distributed across 6 wheels is 166kg on earth, which translates to 62kg on mars. What surprises me about the damage is that a copy of the rover was stress tested in death valley, so this level of wear and tear should have been anticipated, as the force on the wheels there was much higher. I wonder if another environmental factor, like mars' extreme cold, or increased radiation due to lack of magnetosphere is affecting the materials in the wheels.

    --
    I've decided to Diversify my Holdings. I've divided my cash between my left and right pockets, instead of all in one.
  53. Re: by Christian+Smith · · Score: 1

    Wasn't it "aerospace engineers" working in non-metric units that lost the Mars Climate Orbiter?

    I don't think NASA would employ someone still working in inches.

  54. Re: Really? by trout007 · · Score: 1

    It looks like those wheels have a Type III Anodizing. That's pretty wear resistant. You are talking about TiN coating on steel or carbide cutters. There is a bid difference. This doesn't look like wear but puncture damage. A coating isn't going to protect against that.

    --
    I love Jesus, except for his foreign policy.
  55. Hasn't it already met most of its goals? by TomGreenhaw · · Score: 1

    From the reading I've done, it's met most of its objectives. Many of the goals and experiments don't need mobility anyway. It's not like it can't move either even with the existing and anticipated state of wear.

    It does raise an interesting question though. Due to the cost of getting stuff there, should future missions include repair robots to reuse or recycle the stuff already on site?

    --
    Greed is the root of all evil.
  56. Re: Really? by trout007 · · Score: 1

    If I were building them I'd CNC cut the outside on a 5-axis mill. There is plenty of support material with no deflection. Then wire EDM the inside out. No cutting forces.

    --
    I love Jesus, except for his foreign policy.
  57. Re:They didn't pack a 3D printer? by bhspencer · · Score: 1

    "50kg of force on every wheel" How do you get that? Since when was force measured in kg.

  58. Re: Really? by drinkypoo · · Score: 1

    Ouch, that's a lot of EDM time. I presume the wheels were built to do some deformation, anyway.

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  59. Re:Sad. by ApplePy · · Score: 1

    In my misspent youth, I spent a number of years operating heavy machines, many with tracks. Anything from rubber-tracked skidloaders, to D10 bulldozers... in the Rocky Mountains.

    I experienced and saw many tire/wheel failures... but never a track failure. It happens, but it's considerably more rare. Tracks not only provide better traction, better maneuverability, better stability, better slope capability, and lower ground pressure/better flotation, but they are more durable in rough/rocky conditions.

    Just for your edification, it does require multiple part failures on one link to achieve track failure. If tracks on machinery were as vulnerable as you seem to think, there would be no bulldozers. Go look at a diagram of how they're made.

    Give a country boy a little credit.

    six independent wheels - so the failure of any two on opposite sides would not be a mission ender.

    The odds are exactly the same that you'd lose two wheels on one side, as one on two sides. 2/6 wheels == 2/6 wheels.

    --
    That I'm right, and you don't like it, doesn't mean I'm a troll.
  60. Re: Really? by khallow · · Score: 1

    I'm sure those lessons will be applied. There might be another rover after that one, and maybe even one after that. So the lessons learned from Curiosity probably will be applied a few times. I'll just note that NASA could have built, launched, and operated a number of Mars Exploration Rovers for the total cost of Curiosity and apply the lessons of the MERs to more rovers by now than Curiosity will ever help.

  61. Re:Sad. by Trepidity · · Score: 1

    So, umm... who's the idiot(s) here?

    It's you, hillbilly.

  62. Re: Really? by khallow · · Score: 1

    But if increased weight was a factor which stopped them from putting in more robust wheels, couldn't they have used something similar to what the Indian mars mission did, and launch the vehicle into a polar orbit, and from thereon, perform a Hohmann transfer?

    They could, but it'd require more delta v and result in less payload. Putting the vehicle into a polar orbit is already less efficient because it takes more delta v to do that than to put the vehicle into a near equatorial orbit (especially from India). And then transitioning from that orbit to a Mars transfer orbit (or MTO, the Hohmann transfer you speak of) is another delta v cost.

    Instead, launching almost directly (I understand there is a somewhat later boost after the vehicle drops the first stage) to MTO (as Curiosity did) is relatively efficient delta v-wise.

  63. Re: Really? by khallow · · Score: 1

    still, the coating I would have suggested is well understood to be very chemically compatible with aluminum alloys, and is quite inexpensive.

    And it is untested in a Martian environment. It's also worth noting here that Curiosity's tires experience considerable flexing as part of normal operation. A coated saw blade just doesn't see that kind of flexing.

    Having said that, if I were running the unmanned Martian exploration program, I would be deploying a large number of much smaller rovers. For example, the Mars Exploration Rovers are proven technology. I would be launching several of them every two years to different locations on Mars using the Delta II, Atlas 5, and Falcon 9 rockets (I'd also consider foreign launchers, if the restriction on US-only launchers was lifted).

    In that case where there's a lot of vehicles being manufactured rather than a few one-offs, it would make sense to investigate and use off-the-shelf technologies that could be applied to reduce manufacturing cost.

  64. Re:They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    Oh okay 500 newton.

  65. Re:They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    Maybe it was anticipated, but the wheels are still expected to survive for the service life of the vehicle.

  66. Re:Really? by Jane+Q.+Public · · Score: 1

    "I eagerly await your formulation for flexible rubber or plastic that can survive the vacuum of space for months, then the harsh unfiltered UV on the surface of Mars and wild swings of temperature as the wheel turns between light and shadow."

    Ahem... effective and robust wheels to survive those conditions -- at a pretty darned good rate of speed, with 2 human passengers -- were built about 40 years ago for the lunar rovers.

    How quickly we forget.

  67. Re:Really? by Jane+Q.+Public · · Score: 1

    "Eight or twelve smaller wheels might be a good idea for the next similarly-sized rover."

    No. The diameter of the wheels has a very large effect on the terrain the vehicle can navigate without strain or damage.

    To illustrate: ride a bike with a 28" wheel over a sidewalk curb. Then try the same thing on a skateboard with 3" wheels. See how far you get.

  68. Re: They didn't pack a 3D printer? by MichaelSmith · · Score: 1

    500 Newton.

  69. Re: Really? by khallow · · Score: 1

    I though Curiosity had airless tires.

  70. Re:Sad. by VortexCortex · · Score: 1

    PhD eggheads... try these things called "tracks". I'm pretty sure they'll work on Mars.

    That's a lot of moving parts to go wrong. Doesn't matter here on Earth so much because there are typically tank mechanics within driving range.

  71. Re: Really? by trout007 · · Score: 1

    Yep and a lot of wire. Nice cut though.

    --
    I love Jesus, except for his foreign policy.
  72. Re:Sad. by ApplePy · · Score: 1

    OMG... seriously? Another one?

    Think about the whole drivetrain for a moment. Two drive motors instead of six. Steering by differential motor speeds, not steering motors or servos. Etc, etc, etc. Fewer motors, less wiring, fewer joints, fewer electronics, lighter weight all round... in exchange for some more moving parts on a track -- whose parts barely move, and are far less complex than motors, electronics, or steering knuckles. Yes, there are many parts in a track system. SIMPLE parts. It's a SIMPLE system. SIMPLE is less prone to failure on any planet.

    My god... have some of you people never been around anything mechanical? Or just not heard of "KISS"? Or maybe you work for NAySAy.

    Just got off the phone with one of my cousins who's working on a project for NASA. He says they run away from simplicity. What's wrong with simplicity? There's so bloody much to go wrong with Curiosity that it's a bloody miracle it's still working.

    Do we, anywhere on Earth, need vehicles with 6 independently driven and steered wheels? No! Earth has dust, dirt, rocks, and cold and hot temperatures. So does Mars. We don't need to invent new forms of locomotion for it! (Unless you're trying to justify an enormous pork-ridden budget, I reckon.) We have figured out how to reliably transport stuff over the same terrain and conditions (Antarctica, Arizona), right here at home.

    One thing is for sure: if SpaceX or Scaled Composites or Virgin Galactic were sending a rover to Mars, it would be better and cheaper. They'd choose things that work instead of things that make the most money for defense contractors.

    I used to operate bulldozers for a living. There were times, ripping rock, when I was pretty sure *I* went home broken into little pieces at the end of a day... dozer would be fine. If it were the failure-prone locomotion method some of you seem to think it is, Caterpillar wouldn't have been using it for a century already.

    --
    That I'm right, and you don't like it, doesn't mean I'm a troll.
  73. Re:Sad. by ihtoit · · Score: 1

    hmmm... nope again. Assuming all things equal (ie common cause probability), the odds of losing one wheel=1/6
    The odds of losing another wheel are still 1/6 (because you still have six wheels)
    the odds of the second wheel being on the same side as the first wheel: 3/6 (6 possible positions, 3 condition-meeting outcomes)

    If you're going to bias the odds in some way, ie by excluding one axle just because a wheel has already failed, then you have to exclude that axle at the start knowing for certain that it is going to fail. Or, you don't *ever* exclude it just because it has met a failure condition. This would be like excluding a coin toss outcome just because it has been met x number of times in y tosses.

    --
    Political debates have me rolling my eyes so much I think I got optical whiplash. I should sue. - Foamy The Squirrel
  74. cheapest return mission is about $4B by peter303 · · Score: 1

    They've been planning a return mission for decades. A Mars sample return mission would be the most elaborate and expensive NASA had ever planned, not including new technology cost overruns which nearly doubled Curiosity's cost, and delayed it one launch cycle. The Mars exploration program was even terminated from NASA's budget last year as a punishment, untill partially restored.

    The latest proposed sample mission would invovle three sub-missions; (1) A lander-rover to collect the rockets; (2) a lander-launcher to collect the samples and put them in orbit; (3) A third slingshot mission to retrieve the orbiter. This would involve less fuel weight cost than an all-in-one mission. We dont even have a powerful enough enough rocket to launch an all-in-one mission. A probablem with tis elaborate mission is more new technology to develop with unpredicatable cost. And more steps that could fail.

    NASA and the space community classify proposed missions into three categories: (1) grand over $2B, (2) quick ($1/3B), and average (inbetween). They had about a hundred excellent missions of all kinds proposed in the most recent decadanal planning. But were unable to fund even a single grand, and just a couple average.

    China may do it first.

  75. Re:Future planning? by Carnildo · · Score: 1

    I think it'll be interesting to see what happens to a human once they leave the magnetic environment of their home planet.

    Nothing much, really. A number of the Apollo missions left the Earth's magnetic field, and nothing spectacular happened.

    --
    "They redundantly repeated themselves over and over again incessantly without end ad infinitum" -- ibid.
  76. Re:Typical by Onuma · · Score: 1

    I sincerely hope that this was as I read it...as a "Men In Tights" reference :D

    --
    What else can happen when an unstoppable force collides with an immovable object?
  77. Re: Really? by RockDoctor · · Score: 1
    You are making the extremely popular mistake of confusing hardness and toughness. It may be extremely popular, but it's a mistake nonetheless.

    See my posting above concerning the erosion of diamond-coated drill bits by chalk (trigonal calcium carbonate). Diamond is hard, sure. And tough. But Chalk can be much softer, and tougher.

    --
    Birds are not dinosaur descendants;birds are dinosaurs, for all useful meanings of "birds", "are" and "dinosaurs"
  78. Re:Really? by RockDoctor · · Score: 1
    About 2m, travelling the last 1/3 metre on one nostril and a tooth.

    Please record this result. I do not wish to repeat the experiment..

    --
    Birds are not dinosaur descendants;birds are dinosaurs, for all useful meanings of "birds", "are" and "dinosaurs"
  79. Re:Typical by jtownatpunk.net · · Score: 1

    Agent 86

  80. Re:Future planning? by mcgrew · · Score: 1

    They weren't up there for the year it would take to get to Mars, radiation is a bitch. That said, Buzz Aldrin is 83 with no sign of cancer so who knows?