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Estimate: Academic Labs 11 Times More Dangerous Than Industrial Counterparts

Jim_Austin writes "Academic science labs are generally far less safe than labs in industry; one estimate says that people working in academic labs are 11x more likely to be hurt than their industrial counterparts. A group of grad students and postdocs in Minnesota decided to address the issue head-on. With encouragement and funding from DOW, and some leadership from their department chairs, they're in the process of totally remaking their departments' safety cultures."

28 of 153 comments (clear)

  1. Depends on what they are doing by Carewolf · · Score: 5, Funny

    It is anything like my university, the chemistry labs keep blowing up due to students trying to make illegal drugs off hours.

    1. Re:Depends on what they are doing by ameoba · · Score: 5, Funny

      Our problem was Electrical Engineering grad students continually burning popcorn in the microwave.

      Yeah... the admissions standards were a little soft.

      --
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    2. Re:Depends on what they are doing by usuallylost · · Score: 5, Interesting

      Are you sure it is just the students?

      One of my professors in college told me that when he was a graduate student one of his professors got arrested. The guy and a group of his grad students had been cooking up significant amounts of drugs in one of the schools labs after hours. They were using them to throw big drug parties. According to my professor the primary goal of the whole operation was to help them pickup members of a certain sorority that liked to attend the parties. One of the students involved got arrested which lead back to the professor and brought the whole thing down.

    3. Re:Depends on what they are doing by oddaddresstrap · · Score: 2

      One of my roommates in college was in the pharmacy program and had a *lot* of parties at our house. It quickly became clear that the they were in the program because, duh, "That's where the drugs are".

    4. Re:Depends on what they are doing by interkin3tic · · Score: 4, Insightful

      There's also the fact that industrial labs often have routine things they do (mix up these chemicals, repeat until the patent expires in a decade or two) while academic labs have fewer. Academic labs aren't generally suited to doing one thing over and over again, there's a high turnover of people and more incentive through profits to optimize standard operating procedures in private industries.

      That can lead to increased safety: if you have a protocol you follow every day, it's probably pretty well thought out, with potential dangerous parts examined closely. Liability, etc.

      Meanwhile, me in an academic lab, I'm kind of flying by the seat of my pants at all times, since I'm supposed to be doing new things. "Okay, I'll just pipette off this and put it in the... oh... is this water or is this that horrible carcinogen? I can't remember... What am I even doing, I got really into this Taylor Swift song..."

    5. Re:Depends on what they are doing by jellomizer · · Score: 2

      Education is a funny thing.
      It has all the trappings of a big business, however there is utter dislike of the idea that they run like a business.

      Because getting a Professorship job is so hard in Academia and a pressure to obtain tenure is so high, that they will be more willing to skip steps in order to get the next big thing out. If someone dies in the process, that means there is now a job opening.

      --
      If something is so important that you feel the need to post it on the internet... It probably isn't that important.
    6. Re:Depends on what they are doing by pepty · · Score: 2
      The "11x safer" part of the article seems to be referring to research labs at Dow vs university labs, not manufacturing facilities. Some of those industry labs will be doing work on scaling up synthesis, but overall since its research it's not that repetitive.

      The big difference between industrial and academic labs is in the consequences for accidents and safety infractions. Accidents or not wearing safety gear or ignoring other safety rules can have a big effect on the bottom line of a company: OSHA, fire marshal, and other regulator problems, insurance rates, lawsuits, etc., so employees who don't follow rules get fired instead of just a wag of the finger. This difference may shrink now that Big Consequences are showing up in academia: a UCLA chem professor is standing trial on 3 felony charges for not properly supervising a student who burned to death.

      http://www.latimes.com/local/lanow/la-me-ucla-prof-20130426,0,1938374.story

    7. Re:Depends on what they are doing by mikael · · Score: 2

      In my undergraduate university, the computer science department installed air extractors in the computer labs. But the workmen got the installation the wrong way round and they extracted exhaust fumes from the chemistry department air system back into the computer lab. People were starting to feel sick and turning funny colors.

      In another college, one of the entrances was actually right next to the outdoor storage tanks for liquid nitrogen. Valves would be hissing with little clouds of gas around them.

      --
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  2. Possibly valid, but.. by blackraven14250 · · Score: 3, Informative

    Possibly valid, but the estimate in question seems to only be based in a remark by Dow Chemical's CTO. Not exactly the kind of thing that you'd expect to be news alone. In fact, the article is about the safety procedures they've implemented at University of Minnesota in conjunction with Dow, not a comparison between industry and academia as the title implies.

  3. Really? by rebelwarlock · · Score: 4, Funny

    Students less likely to follow safety procedures. News at 11.

    1. Re:Really? by thegarbz · · Score: 4, Informative

      No. An over simplification of the matter. The reality is when I was at university there was no safety messages from the faculty, absolutely nothing from on high. Oh, we were told to wash our hands after working with solder because it wasn't lead free and to not put it in our mouth but that is it.

      First day in industry, fume extractors, safety glasses, soldering irons with deadman switches in case they were left on absolutely no use of a knife without wearing some gloves.

      This isn't students not following safety procedures, this is no safety procedures existing. The head of our school stood right next to me while I was stripping wires by holding the wire between my thumb and a very sharp knife, nothing was said. When a student heated a wire under tension the semester I left and it flicked molten solder in his eye, nothing happened. At my work the HSE team would have lost their collective shits.

    2. Re:Really? by slew · · Score: 2

      Research laboratories are exempt from OSHA regulations.

      That is not true.

      AFAIK, Academic or Industry Lab makes no difference, all research labs are treated the same by OSHA lab regulations. Labs that solely do Quality Assessment/Control procedures for production facilities are the only labs exempt from OSHA lab regulations. Even labs that do environmental testing, or say simple blood testing are covered by OSHA lab regulations. The exemption is really strict, so basically no research or general analysis can be done in the lab.

  4. No no no not more "Health And Safety" please... by coder111 · · Score: 3, Insightful

    Yes, wrap everything in red tape and "health and safety", wear a helmet and a high visibility jacket all the time inside the university and even going to bed... That's the answer. Oh, and more stupid courses on how not to break your neck sitting at a desk.

    Labs are more dangerous, because they are doing non-standard groundbreaking stuff in the labs, not some conveyor repetitive stuff that people have been doing for 100 of years and every move is known. That's why it's a lab and not a factory- you do risky unproven stuff there. Also, you get young hotshot students/postdocs working in labs, not professionals with experience and a mortgage and a family, so they are more accident prone as well.

    I'm not working in a lab, but in my experience accidents happen in following circumstances:

    * People are too tired or stressed out. * People are being rushed too much. * People don't know what they are doing. * Well, small number of "Hold my beer and watch this" moments. I guess students are somewhat more prone to those.

    So if you want less accidents to happen, make working hours reasonable first (I know post-docs and students in universities work insane hours). And train them better. Of course safety equipment should be available when needed. But more red tape is not the answer, and getting higher-ups involved will wrap everything in so much red tape that getting anything done will require even more hours and frustration, probably leading to more accidents.

    --Coder

    1. Re:No no no not more "Health And Safety" please... by thegarbz · · Score: 3, Informative

      Ahh yes the old blame the worker. Sorry but I've witnessed accidents happen at uni that simply wouldn't happen in industry due to some very simple safety guidelines such as put on safety glasses while soldering. It seemed really silly to me when I got out of uni that people wore glasses / goggles to solder, but it didn't seem to silly a semester after I graduated when I heard a student managed to fling solder in his eye.

      The problem is two fold:
      a) students are quite gungho when it comes to their work and will quickly take shortcuts because they don't know any better or don't have the right tools, example: I didn't see a wire stripper till I got to industry, I used to do it by pressing the wire to a knife using my thumb and I got many cuts as a result.
      b) complete lack of protective gear. You piss off the idea of PPE because it's been applied too haphazardly by HSE idiots who think protective gear should be worn everywhere at all times, but that is no excuse for not wearing it when you are actually doing potentially dangerous work or working in a potentially dangerous area.

      The whole ground breaking research stuff is a load of crap. There's just as much if not more ground-breaking research in industry as there is in a university lab. There needs to be a middle ground.

  5. Working hours by skund · · Score: 2

    When I consider that I leave the lab after a 10 hour day (plus breaks) and everyone is wondering why I leave already, 12 hour workdays or longer are the standard and at least 50% of the staff is here on weekends also, I do not wonder why they are more dangerous.... Despite of this we are only payed for 20h/week and the administration gives a sh*** about work regulations... Kind regards from a academic biology lab in germany where the default working hours for a full time job are 40h a week or less.

  6. Not surprising at all. by meglon · · Score: 3, Insightful

    I remember my days in ochem, being partnered with a guy i went through high school with. Easily the smartest kid in the class, it was, unfortunately, all book learning. He was the most dangerous person to be around in the lab, so much so that for certain experiments he was banished to the secondary lab where no one else worked... and because almost no one could stand to be around his ego (except for me some of the time), i ended up being placed in the hinterlab just to make sure he didn't cause the world to end (or at least, his world to end).

    Undergrad labs are filled with people of widely disparate skill levels, knowledge, and understanding, and as (chem students) progress, some of the things they learn are downright dangerous. I still remember an experiment that if the glassware hadn't been dried thoroughly, if there was any water present, the unwanted byproduct would be phosgene gas. Nothing like that to perk your attention up a little when it comes to safety.

    It's great that there are labs coming around to enforcing safety more, but there should be little surprise that it was needed.

    --
    Fascism: An authoritarian and nationalistic right-wing system of government and social organization. See also: NAZI's
  7. Please, editors, do some editing by wonkey_monkey · · Score: 4, Informative

    A group of grad students and postdocs in Minnesota decided to address the issue had-on.

    Well, that typo could've been worse.

    --
    systemd is Roko's Basilisk.
  8. Re:I must have taken the wrong courses by fuzzyfuzzyfungus · · Score: 2, Funny

    I never saw anyone get hurt in the Math, CompSci, or Stats Labs when I was in college

    Don't get too complacent, though. Even in the worst cases, the chem labs always send you home to mommy in a finite real number of small boxes. That...isn't always true... after certain classes of mathematics accident.

  9. Re:I must have taken the wrong courses by rsmith-mac · · Score: 3, Funny

    That...isn't always true... after certain classes of mathematics accident

    Quantum physics isn't any better. Oh sure, they send you home in one piece; but you're in a state of quantum superposition. As a result no one is willing to open the box and let you out, for fear of collapsing the superposition and killing you.

  10. Not really a problem by Alomex · · Score: 2

    There are no bad experimental chemists.

    Not for long anyhow....

  11. Fundamental science comes with risks by captainpanic · · Score: 3, Insightful

    Typical research at a university involves trying to find out what happens when you do something new. They keep trying until they find something that works or that is interesting. It's fundamental research. Companies typically do more applied research - optimizing things.

    At a company, you have to gather 15 signatures before you can start a fundamenal science experiment with unknown outcome. At university, you just go ahead. Companies typically outsource such experiments to universities (or they just pick up on the research after a PhD student put in a few years of good work). It's not the same type of work, so you should not compare the risks. Test pilots also have a higher risk of injury than a commercial pilot.

  12. Re:I must have taken the wrong courses by ericloewe · · Score: 4, Funny

    I sure as hell hope that's a natural number of boxes, otherwise my whole world is a lie...

  13. Academia is a different environment by physicsphairy · · Score: 4, Interesting

    IMHO the issue is that academia is not really a hierarchy like in industry. At a big school the freshman labs will be plenty paranoid about safety because of legal liabilities, but once you're talking about professors' private research projects, it's more like a hobbyist working in their basement, and in that situation we're all inclined to become comfortable and take shortcuts. Part of it, also, is the assumption that anyone with a degree comes packaged with knowledge of proper lab technique. What you will find is that, especially when you are talking students and Ph.D.s from different countries, they were trained differently. We have a lot of Russians who seem particularly cavalier. (honestly, if Chernobyl had't already happened, I might be expecting it).

  14. Been there, done that, got the lung condition... by Mr+Foobar · · Score: 2

    As a graduate research assistant, doing a series of tests ordered by the research professor, in a supposedly inspected fume hood, using glacial acetic acid. Waking up the next morning hacking up pieces of my throat and lungs, and being told to go to the student medical clinic. Being given some antibiotics -I had to pay for myself-. Later seeing the same damn fume hood being used by others weeks later, including myself. No changes or fixes done at all, at any time. Well, at least I got my name on a major research paper, guess it was worth it.

    All the safety procedures were determined by the professors in charge, some who cared, most who didn't. Even almost forty years later I can still get an annoying cough, and I still do not go by a fume hood without using the simple test of a sheet of paper held at the fume hood, watching for the tale-tell bend of the paper in the right direction.

    --
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  15. Re:Lab != Industrial site by FatLittleMonkey · · Score: 4, Interesting

    And if you don't have sloppy health and safety standards in your lab, how can you accidentally discover new phenomena.

    If Fleming maintained correct use of an autoclave... If Spencer hadn't walked in front of that unshielded magnetron... If Goodyear had a proper hood over his stove... If the Coca-Cola guy had properly labelled his supplies... If Becquerel properly stored his equipment and samples... If Hoffman (LSD) and Schlatter (Aspartame) had worn gloves or just hadn't licked their fingers after working with chemicals...

    [If I hadn't regurgitated the first result of typing "accidental di"]

    --
    Science is all about firing a drunk pig out of a cannon just to see what happens.
  16. Not surprising, and acknowledged by chemists by Wdi · · Score: 2

    To those posters claiming that these are sensationalistic numbers, or fake statistics:

    This problem is well known among professional chemists, and there have been a string of high-profile accidents in recent years (and very expensive settlements for involved universities as a result).

    The ACS (American Chemical Society) has instituted a task force to guide academia in establishing a better safety culture..

    See for example

    http://sciencecareers.sciencemag.org/career_magazine/previous_issues/articles/2013_10_02/caredit.a1300217
    www.acs.org/content/dam/acsorg/about/governance/committees/chemicalsafety/academic-safety-culture-report-final-v2.pdf

  17. Convenient Memory Lapse by Roger+W+Moore · · Score: 2

    It seems the CTO of Dow is forgetting certain events which a company that Dow now owns caused a few years ago. If academic labs are 11 times more dangerous then somewhere we must have lost about 176,000 grad students which I think might have been noticed by now even if it were spread out over a few decades.

    Besides academic labs are doing research which means that outcomes are not known and you are doing things which have not been done before. This is inherently more risky than repeating established procedures with minor variations. Even so I still don't see how academic labs can come anywhere close to the death toll from a single industrial accident, let alone 11 times it.

    1. Re:Convenient Memory Lapse by ttucker · · Score: 2

      Industrial labs do research. Many of your favorite petrochemical products were designed in industrial laboratories.