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Sapphire Glass Didn't Pass iPhone Drop Test According to Reports

SternisheFan notes reports about why Apple didn't use sapphire glass screens in the latest iPhones as many expected. Sapphire screens were part of the iPhone 6 design until the glass repeatedly cracked during standard drop tests conducted by Apple suppliers. So Apple abandoned its sapphire plans before the iPhone 6 product launch September 9. VentureBeat has learned that recent supplier channel checks by an IDC analyst yielded several reports of the sapphire failures and Apple's decision against using the glass material. As we heard on Tuesday in Cupertino, both the iPhone 6 and the larger iPhone 6 Plus will ship with screens made of "ion-strengthened" glass. This was apparently Apple's second choice. IDC analyst Danielle Levitas says it isn't clear when exactly the drop-test failures took place, or when Apple abandoned plans for sapphire-screened iPhones. She says the poor drop-test results, combined with the relative high cost of sapphire glass, could have made plans to ship sapphire glass phones too risky. One researcher who covers GT Advanced Technologies, the company that was to produce the glass for the iPhone 6, wrote in a research note earlier this week that plans for the sapphire screens were cancelled in August, just weeks before the September 9 launch. The new Apple Watches (except the "Sport" version) do use sapphire for their screens. Levitas believes that the glass for the smaller 1.5-inch and 1.7-inch watch screens was less likely to break in drop tests.

207 comments

  1. didn't have to be worse.. by zr · · Score: 4, Interesting

    ..might simply have been not appreciably better than glass alternatives.

    if true (this sounds like speculation) kudos apple for not releasing something just because they could.

    1. Re:didn't have to be worse.. by Anonymous Coward · · Score: 0, Troll

      Didn't they hype this glass and now aren't even using it. Slashdot has become such an Apple fanboy site that even removing features is now praised.

    2. Re:didn't have to be worse.. by BarbaraHudson · · Score: 4, Funny

      ... but it WAS worse. It broke easier when dropped. And EVERYONE drops their phone at one point or another.

      When a visibly peeved Apple rep was asked for comment, they said "We found we couldn't drop it, so we dropped it. Now can you drop it?"

      --
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    3. Re:didn't have to be worse.. by zr · · Score: 1

      it was _per reporting_. reality is unknown as yet. it may be due to a known cause, both in how sapphire is manufactured or how its used.

      it may also be complete baloney. we just don't know.

    4. Re:didn't have to be worse.. by Anonymous Coward · · Score: 5, Informative

      No, Apple didn't hype it, and never announced that they would use it on the phones. Lots of rumour sites saw apple buying a sapphire glass manufacturing company, and decided that 2+2=9.

    5. Re:didn't have to be worse.. by Charliemopps · · Score: 4, Interesting

      ..might simply have been not appreciably better than glass alternatives.

      if true (this sounds like speculation) kudos apple for not releasing something just because they could.

      Or it could have been stronger, just not in Apples application. The shape of the phone and/or the mounting may have caused the glass to flex in such a way that it shattered easier. I suspect this leak was intentional, and Apple is trying to target the technology so other phones can't use it as a selling point by saying "Look, we have stronger glass than apple!"

    6. Re: didn't have to be worse.. by GodInHell · · Score: 4, Insightful

      Removing features that degrade a tool should be praised. I say this as a dyed in the wool android fan boy.

    7. Re: didn't have to be worse.. by Redbehrend · · Score: 1

      It's all old tech, the new low power, bendable / foldable, glass free displays are coming. Apples needs to find a company to buy for that fast.... lol

    8. Re:didn't have to be worse.. by penguinoid · · Score: 1

      Or it could have been too expensive and Apple decided that secret failed drop tests forced them to gallantly abandon the project in favor of the cheaper alternative.

      --
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    9. Re:didn't have to be worse.. by Anonymous Coward · · Score: 1

      You're dropping it wrong.

    10. Re:didn't have to be worse.. by sl149q · · Score: 3, Insightful

      So if the referenced article is to be believed...

      Sometime early in August Apple decided to to with ion strengthened glass for the new iPhone 6 models. They then cancelled the orders for sapphire screens and did what... with only six weeks to go before launch, probably several weeks into full production, they placed an order for 10 million or so screens? Its not like you can phone Digikey and ask for 10 million screens and please have them here in 24 hours please and thank.

      Any decision about screens was made many months ago so that the Ion Screen manufacturer would have sufficient time to make them and ship them prior to when the iPhone 6's production needed to start. And initial production was probably in June.

      So more likely March or April.

    11. Re:didn't have to be worse.. by sumdumass · · Score: 1

      Well, sort of. Apple did promote it. They ended up releasing their watch with it and had some videos of the phones with it.

      http://www.vox.com/2014/9/9/61...

    12. Re:didn't have to be worse.. by Anonymous Coward · · Score: 1

      They did not release any videos using it on phones. Rumour sites illegally got hold of parts purported to be intended for the iPhone, during an unknown phase of testing/development/production and made of unknown materials. They then made videos claiming that they knew exactly what the parts were, despite having no clue what they were.

      This is not apple hyping sapphire screens on phones, this is rumour sites misreporting facts.

    13. Re:didn't have to be worse.. by SternisheFan · · Score: 1

      They won't be shipping for at least 4 weeks from the iPhone 6 announcement, 8+ weeks is plenty of time to fill a certain amount of orders, glass is one of the last parts that get installed.

    14. Re:didn't have to be worse.. by Anonymous Coward · · Score: 0, Insightful

      Slashdot has become such an Apple fanboy site that even removing features is now praised.

      There's an element of desperate misdirection in their madness.

      If the story is true, and sapphire glass unsuitable for displays, Apple has just blown away close to a billion dollars. That's a big cost that'll have to be passed on to their customers.

      http://9to5mac.com/2014/04/30/...

    15. Re:didn't have to be worse.. by Anonymous Coward · · Score: 1

      ... but it WAS worse. It broke easier when dropped.

      They were dropping it wrong.

    16. Re: didn't have to be worse.. by Anonymous Coward · · Score: 0

      My phone was shipped 2 days ago. Just a thought.

    17. Re: didn't have to be worse.. by SternisheFan · · Score: 1

      Guess I was mis-informed. :^(

    18. Re: didn't have to be worse.. by BronsCon · · Score: 1

      Pre-orders opened 2 days ago, official sales don't begin for 3 more days. Well, 2 days and a few hours, but let's not nit-pick, you're still full of it. Your phone will ship when they officially go on sale, and not a moment sooner.

      --
      APK quotes people (including myself) without context and should not be trusted. Just thought you should know.
    19. Re:didn't have to be worse.. by Hamsterdan · · Score: 1

      1 Billion won't hurt Apple that much. They're not using it for now, but might use it in the future (and/or) in other products...

      --
      I've got better things to do tonight than die.
    20. Re:didn't have to be worse.. by Hamsterdan · · Score: 0

      You're holding it wrong...

      --
      I've got better things to do tonight than die.
    21. Re:didn't have to be worse.. by Anonymous Coward · · Score: 0

      it may be due to a known cause, both in how sapphire is manufactured or how its used.

      More likely it's that they still haven't solved the known problem of single crystal alumina's crack formation and propagation over time. If the material can survive large sudden impacts, but self-destructs over too short a time (e.g., within the warranty period), it's still useless in the role.

    22. Re:didn't have to be worse.. by u38cg · · Score: 1

      That is *exactly* what happened when the first iPhone launched. Jobs

      --
      [FUCK BETA]
    23. Re:didn't have to be worse.. by Sockatume · · Score: 1

      There's one Android phone shipping with sapphire glass - the Kyocera Brigadier - and it's one of those "ruggedised" models that's permanently moulded into a giant rubber shoe. When the glass was removed from the enormous impact-resistant body, it shattered on the first three-foot drop test:

      http://www.youtube.com/watch?v...

      You won't see a sapphire screen in a non-ruggedised phone any time soon.

      --
      No kidding!!! What do you say at this point?
    24. Re:didn't have to be worse.. by u38cg · · Score: 1

      I did mean to keep writing there, but on the other hand I think it stands quite well as is. Jobs.

      --
      [FUCK BETA]
    25. Re:didn't have to be worse.. by zr · · Score: 1

      thats not at all what happened.

      the glass Jobs story happened weeks before the announcement not before shipments were supposed to start.

    26. Re:didn't have to be worse.. by u38cg · · Score: 1

      No. The iPhone was announced January '07. The glass replacement was decided in early May. The release to consumers was the end of June.

      --
      [FUCK BETA]
    27. Re:didn't have to be worse.. by gnupun · · Score: 1

      Here's a video of a iphone 6 prototype (with sapphire glass) drop test from 3 feet: https://www.youtube.com/watch?...

    28. Re: didn't have to be worse.. by Anonymous Coward · · Score: 0

      You are so insanely wrong! Google "Verizon iPhone 6 tracking number" to see hundreds of people reporting their iPhoen 6's already shipped.

    29. Re: didn't have to be worse.. by pr0fessor · · Score: 2

      Well I for one prefer a phone that doesn't shatter the first time I drop it. I know every one says "just get a case" but why on earth should I pay for phone and then a case... why not buy a phone with a better screen to begin with. Iphone and Ipod are already notorious for screens that crack when you look at them wrong.

      I'm frequently annoyed by how the quality of products keep going down while the prices go up and no one appears to realize it. I'm not just talking about apple pick almost any product and look at the difference in material used between now and 20 or 30 years ago. Things like handles on car doors made of plastic instead of die-cast aluminum.

       

    30. Re: didn't have to be worse.. by Wycliffe · · Score: 1

      You can still buy high quality stuff (like car door handles) but there isn't much of a demand for it
      because most people aren't willing to pay the premium for the product.
      As a raw material, plastic is basically free but a chunk of aluminum is only a few dollars so it's
      not the raw materials. It's most likely that the equipment to manufacture aluminum molds is
      much more costly than the equipment to manufacture plastic molds because even in places
      where there is sufficient demand and competition you still see a significant price jump to get
      metal vs plastic.

    31. Re: didn't have to be worse.. by pr0fessor · · Score: 1

      Sure and I mentioned door handles in particular because I've had one break recently and spent $34.99 on a plastic door handle that had to be ordered but the generic die-cast aluminum door handle that fits most of the chevy vehicles from the 80s and early 90s was sitting on the shelf for $9.99.

    32. Re:didn't have to be worse.. by eclectro · · Score: 1

      I think this really is the answer. The ROI on sales with what is already a razor thin margin for them just wouldn't be there. Especially that unusually large sapphire crystals would need to be grown on a very large scale. Which would have required a whole new plant and processes for them.

      My gut tells me they could have made it work if they wanted to badly enough - considering how hard sapphire really is. But they looked at the numbers and it wasn't workable for them.

      So what really 'cracked' here was the accounting numbers.

      --
      Take the cheese to sickbay, the doctor should see it as soon as possible - B'Elanna Torres, "Learning Curve"
    33. Re: didn't have to be worse.. by Anonymous Coward · · Score: 0

      Can you think of a reason why heavy metals have been phased out of cars since the gas shortage in the 70s?

    34. Re: didn't have to be worse.. by Anonymous Coward · · Score: 0

      The cost of apples phones has been very consistent. The base model has been $600 for a long time. Apple doesn't rely solely on what they make from sales each time, ya know? They aren't living iphone to iphone. As of April they had $160 billion in cash on hand. They can afford to experiment. They are using the saphire on the watch, and this isn't the last time you will hear of saphire on phones.

    35. Re: didn't have to be worse.. by Anonymous Coward · · Score: 0

      They need the sapphire for new wearables. You don't want your watch face to scratch the first time you knock you hand against a door. Watches obviously passed the drop test.

    36. Re: didn't have to be worse.. by Meski · · Score: 1

      Never really thought of aluminium (alloy) as being a heavy metal.

    37. Re: didn't have to be worse.. by BronsCon · · Score: 1

      You do realize that both UPS and FedEx provide the shipper with a tracking number at the time the shipping label is created, right? Having a tracking number tells you a label has been created (not even necessarily printed) and nothing more; entering the tracking number into the tracking system can provide you more details, but the mere existence of a set of numbers does not convince me that anything has been shipped.

      In fact, it was confirmed that iPhones started leaving ZhengZhou on 9-15, the day after I posted that comment. The first of those should be arriving Friday (today, for those who paid for expedited shipping). You seem to think you're good at finding this type of information, so I'll leave that as an exercise for you; for everyone else who reads this, I suggest starting with the search term so generously provided by the AC I'm replying to.

      --
      APK quotes people (including myself) without context and should not be trusted. Just thought you should know.
  2. Ion strengthened? by Megol · · Score: 4, Insightful

    Isn't that what standard hardened glass is?

    1. Re:Ion strengthened? by zr · · Score: 1, Interesting

      even apple doesnt have enough fly swatters to get rid of all the marketspeak..

    2. Re:Ion strengthened? by SternisheFan · · Score: 5, Informative
      'Ion-Strengthened' is Gorilla Glass: http://www.forbes.com/sites/gr...

      CNET also covers this well, noting SapphireGlass costs $30 per unit versus $3 for Gorilla Glass. From the CNET article...

      Corning, which has repeatedly criticized the use of sapphire as a mobile-device display, says its testing found that though sapphire is harder to scratch than its Gorilla Glass, daily use of a sapphire display will produce tiny cracks in the material. Those cracks can easily proliferate and cause the display to break more easily over time than Gorilla Glass. As a major manufacturer of industrial crystals, Corning should know a thing or two about sapphire. It used to make tubes of it for high-temperature lighting during the 1960s and 1970s, according to Jeffrey Evenson, Corning's operations chief of staff.

      "As material guys, we think Gorilla has a lot more potential," Evenson said, who added that glass is much easier to manipulate into different forms, such as with the rounded Gorilla Glass display of the new Samsung Note Edge smartphone.

      http://www.cnet.com/news/why-t...

    3. Re:Ion strengthened? by ELCouz · · Score: 5, Informative

      No, regular hardened glass is tempered by quenching (heated in a furnace around 700C then quenched by rapid cooling)
      Disclamer: I work in a glass factory.

    4. Re:Ion strengthened? by ELCouz · · Score: 1

      Gorilla Glass is chemically treated glass... a very different process!

    5. Re:Ion strengthened? by Megol · · Score: 1

      Ah true - I was thinking of chemically strengthened glass.

    6. Re:Ion strengthened? by SternisheFan · · Score: 4, Informative
      ION-EXCHANGE PROCESS Ion exchange is a chemical strengthening process where large ions are “stuffed” into the glass surface, creating a state of compression. Gorilla Glass is specially designed to maximize this behavior. The glass is placed in a hot bath of molten salt at a temperature of approximately 400 degrees C. Smaller sodium ions leave the glass, and larger potassium ions from the salt bath replace them. These large ions take up more room and are pressed together when the glass cools, producing a layer of compressive stress on the surface of the glass. Gorilla Glass’ composition enables the potassium ions to diffuse far into the surface, creating high compressive stress deep into the glass. This layer of compression creates the surface that is more resistant to damage.

      http://www.corninggorillaglass...

    7. Re:Ion strengthened? by TeknoHog · · Score: 3, Funny

      Regular glass doesn't contain any ions, in the same way that regular vegetables don't contain any genes.

      --
      Escher was the first MC and Giger invented the HR department.
    8. Re: Ion strengthened? by GodInHell · · Score: 3, Insightful

      That whooshing sound you hear is dozens of people reading your post and saying "this idiot knows nothing about genetics. "

    9. Re:Ion strengthened? by SpinyNorman · · Score: 4, Interesting

      Apple's Ion Strengthened Glass (which, confusingly, they call Ion-X Glass on the Apple Watch) might be Gorilla Glass, but could also be Ashai Glass's Draontrail-X Glass which is similarly ion strengthened or maybe a new product from a different manufacturer.

    10. Re: Ion strengthened? by semiotec · · Score: 0, Redundant

      I tried very hard to understand what you meant by vegetables don't contain genes, the only thing that could remotely make some miniscule sense is that you might be referring to GMO produce. Hence my preliminary conclusion is the same as the other reply to you comment, you don't know anything about genetics. But please feel free to explain further. The entire planetary scientific community would be extremely interested in vegetables that don't contain any genes.

    11. Re:Ion strengthened? by penguinoid · · Score: 1

      No, when it's an Apple product it is strengthened by iOns.

      --
      Don't waste your vote! Vote for whoever you want, unless you live in a swing state it won't matter anyways
    12. Re:Ion strengthened? by CODiNE · · Score: 5, Interesting

      Speaking of glass with compressed surfaces. This has to be mentioned.

      http://en.m.wikipedia.org/wiki/Prince_Rupert's_Drop

      Beware iPhones with tails.

      --
      Cwm, fjord-bank glyphs vext quiz
    13. Re: Ion strengthened? by Anonymous Coward · · Score: 0

      Whoosh.

    14. Re: Ion strengthened? by Anonymous Coward · · Score: 0

      He doesn't think vegetables contain genes, in the same way that he doesn't think regular glass contains ions. It's a very clear metaphorical mapping.

    15. Re:Ion strengthened? by Streetlight · · Score: 1

      The processes described produces high compression strength. What about tensile strength? Portland cement concrete can be made to have tremendous compression strength but it's strength in tension is poor. That's why bridges made of concrete use steel in tension so they don't collapse under load. The bending of high compression strength glass with low tensile strength will break even with a small force in a drop-collision with a hard surface. It would seem to produce glass that has both high compression and tension strength the glass must be reinforced with a fibers that traverses the full width and length of the glass and is attached at the edges of the glass plate. Of course for clarity, the fibers cannot be so thick to as to create opacity, reflectivity, refraction, diffraction or any other disturbing optical problem. A tough problem to solve.

      --
      In a time of universal deceit, telling the truth is a revolutionary act. George Orwell
    16. Re:Ion strengthened? by able1234au · · Score: 1

      Those vegetables are ionions?

    17. Re:Ion strengthened? by wooferhound · · Score: 1

      Regular glass doesn't contain any ions, in the same way that regular vegetables don't contain any genes.

      I think that you misspelled that, it should have said "regular vegetables don't contain any jeans"

      --
      We are Dead Stars looking back Up at the Sky
    18. Re:Ion strengthened? by Entropius · · Score: 1

      Is that $3 to replace a scratched screen, including all the AR coatings? At that price they might as well include three spare glass plates with every phone in case you scratch one.

      As far as the rounded glass: I had a Nexus 3 with a curved screen and it was a good idea -- wish they still did that more.

    19. Re:Ion strengthened? by uvajed_ekil · · Score: 1

      The processes described produces high compression strength. What about tensile strength? Portland cement concrete can be made to have tremendous compression strength but it's strength in tension is poor.

      That's why a huge proportion of iphones I see have cracked screens - no one has figured out a cheap way to make really tough, thin glass with a high tensile strength. The weak corners and edges on iphones and the careless owners don't help. I wonder if we'll ever see a polymer-based material that has good enough scratch resistance and optical properties to be used for phone/tablet screens. That would be killer, though I'll take Gorilla Glass over portland cement for a screen any day.

      --
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    20. Re:Ion strengthened? by SternisheFan · · Score: 1

      Is that $3 to replace a scratched screen, including all the AR coatings? At that price they might as well include three spare glass plates with every phone in case you scratch one.

      As far as the rounded glass: I had a Nexus 3 with a curved screen and it was a good idea -- wish they still did that more.

      $3 is the manufacturer's cost to phone makers, in Manhattan's Chinatown you can have glass replaced with (possibly inferior, standard) glass for $30-$70. Apple store would just replace the phone for glass replacement cost if not under warranty. If Apple is using GorillaGlass (tm) then it would probably be the best of the 3 versions Corning presently makes, though the glass maker of the 'ion-strengthened' glass might be an overseas, Asian manufacturer.

    21. Re:Ion strengthened? by Hamsterdan · · Score: 1

      Those are really cool to play with...

      --
      I've got better things to do tonight than die.
    22. Re:Ion strengthened? by tlhIngan · · Score: 2

      Is that $3 to replace a scratched screen, including all the AR coatings? At that price they might as well include three spare glass plates with every phone in case you scratch one.

      That's the cost of the glass plate. (Note: Traditionally the iPhone uses Gorilla Glass, but for some reason I don't know why Apple and Corning couldn't come to a marketing arrangement. Probably because Apple traditionally doesn't hype up the products of its suppliers - so it may be Gorilla Glass, but Apple will never use the term).

      Don't forget modern phones have a touchscreen embedded on the plate, followed by a bit of regular glass, followed by the LCD fabricated right on the glass as well so the touchscreen and display form a single unmoving unit. Alas, this extra processing means your $3 plate now costs $20 to manufacture, and maybe $25 after amortizing defective displays.

      So no, the front glass is not just a single piece, it's the whole display assembly.

    23. Re:Ion strengthened? by purpledinoz · · Score: 1

      Oh no, someone who actually knows something! Quick, mod him down so we can continue to make our baseless arguments and speculations!

    24. Re:Ion strengthened? by AmiMoJo · · Score: 2

      In plain English the surface of glass is not perfect, there are invisible gaps and fractures. Normally when glass bends these points fail as the gaps are expanded and pulled open on the side that is stretched. Gorilla Glass has those gaps stuffed which puts the whole surface under pressure. When it bends it's now just relaxing instead of splitting.

      --
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    25. Re:Ion strengthened? by KozmoStevnNaut · · Score: 1

      Gorilla glass works absolutely great, as long as you're not constantly dropping your phone or keeping it in the same pocket as your keys.

      Oddly enough, I see a lot more iPhones than Android phones with busted glass. Either there's something in the design of Apple's devices that makes them more fragile, or iPhone owner are careless klutzes who don't know the basics of looking after their expensive toys.

      --
      Eat the rich.
    26. Re:Ion strengthened? by cdrudge · · Score: 2

      Because if you say the iPhone comes with Gorilla Glass, you've locked yourself into a single supplier of a trademarked item. If you just say ion-strengthened glass, you can use any supplier that can meet your requirements, not just Corning.

    27. Re:Ion strengthened? by Anonymous Coward · · Score: 0

      Here in the UK, Apple is full of irons.

    28. Re:Ion strengthened? by Anonymous Coward · · Score: 0

      Yes, this is the ion exchange glass. The glass is dipped in a molten salt bath that exchanges out sodium atoms for larger atoms. This builds compressive stress in the surface so cracks are pressed shut instead of popping open.

    29. Re:Ion strengthened? by Anonymous Coward · · Score: 0

      That was kind of funny, but good lord was hard to figure out what you meant.

      Anyway, for anyone who's not clear on it, he's comparing the stigma/pseudosciece of genetically engineered vegetables (OMG genes) to the psuedoscience of ion stengthed glass (OMG it has ions).

      And if that wasn't his joke, queue a bunch of nerds to go all Cunningham's Law on my ass.

    30. Re:Ion strengthened? by Anonymous Coward · · Score: 0

      Or maybe a bunch of nerds to complain about my incorrect use of "queue".

      Suck it jerks! I noticed it right after I posted. FIRST SUCKAS.

  3. Isn't it just "sapphire"? by Anonymous Coward · · Score: 1

    Why call it "sapphire glass" when it's not a "glass"?

    1. Re:Isn't it just "sapphire"? by Anonymous Coward · · Score: 0

      Because if you called it Sapphire then people would think it's a rock.

    2. Re:Isn't it just "sapphire"? by Anonymous Coward · · Score: 0

      But it is a rock!

      Der.

      Saphire is a mineral, and it doesn't matter if it's a lump, or a thin sheet (for these displays) it is still a rock, aka, a mineral.

      PS: The geologists are cringing that I'm calling a mineral a rock. Fuck them.

    3. Re:Isn't it just "sapphire"? by Seraphim1982 · · Score: 2

      Because if you called it transparent alumina, people would accuse you of ripping off Star Trek.

    4. Re:Isn't it just "sapphire"? by fermion · · Score: 1

      When I hear the term glass I think of a fused or amorphous material rather than a crystal form. Sapphire, like many other material, is synthetically created as a single crystal as a substrate for RF and IC applications, which is different from the glass use in optical applications.

      --
      "She's a scientist and a lesbian. She's not going to let it slide." Orphan Black
  4. Non story by Noah+Haders · · Score: 2, Informative

    Company tries two things, chooses the one that is better. News at 11.

    1. Re:Non story by OzPeter · · Score: 2

      Company tries two things, chooses the one that is better. News at 11.

      Nope ..

      News at 5, 6, 7, 8, 9, 10 AND 11 .. plus at 6AM, 7AM and 9AM there's a recap of the previous days related rumors and stories.

      And I say this typing on a MacBook with an iMac to my right, my iPad downstairs, my Nano in my gym bag and my iPod touch in a drawer.

      --
      I am Slashdot. Are you Slashdot as well?
    2. Re:Non story by SternisheFan · · Score: 2

      This may have been a large $$$ loss for Apple, the company has bet big on Sapphire Glass. Previous /. article, how-apples-billion-dollar-sapphire-bet-will-pay-off http://apple.slashdot.org/stor...

    3. Re:Non story by SternisheFan · · Score: 4, Interesting
      From the linked older NetworkWorld story, Apr 22, 2014 ...

      Apple is creating its own supply chain devoted to producing and finishing synthetic sapphire crystal in unprecedented quantities. The new Mesa, Ariz., plant, in a partnership with sapphire furnace maker GT Advanced Technologies (GTAT) of Merrimack, N.H., will make Apple one of the world’s largest sapphire producers when it reaches full capacity, probably in late 2014. By doing so, Apple is assured of a very large amount of sapphire and insulates itself from the ups and downs of sapphire material pricing in the global market.

      In keeping with long-standing practice, Apple has never publicly discussed the Arizona project or what it intends to do with such a vast amount of sapphire material. Rumors and more or less informed speculation have flourished in that silence.

      The Arizona project was revealed in November, with Apple paying $578 million for GTAT to install and run its advanced sapphire growth furnaces in a plant built and owned by Apple. The news triggered a frenzy of speculation that Apple planned to use sapphire crystal sheets to replace the glass currently used in touch displays for its 2014 iPhones, iPads or a new line of “wearables” such as the long-rumored iWatch, or all of the above.

      That’s only the tip of Apple’s investment. Once the 253-pound “hockey puck” shaped sapphire boules emerge from the furnaces, they’ll be shipped to Apple’s supply chain partners in Asia, including Biel Crystal Manufactory and Lens One Technology Co., for slicing, polishing, laser cutting, coating and eventual assembly.

      But to do all this, these companies, and Apple, will have to invest heavily in new equipment that can handle sapphire, since only diamond is harder, and handle it in the quantities that Apple will produce. That’s not a simple process.

      Natural sapphire is a gemstone variety of the mineral corundum, a crystalline form of aluminum oxide. Corundum is colorless, but in natural sapphires, various impurities create a range of colors: chromium makes the gem red, becoming a ruby; iron and titanium create the prized cornflower blue of a true sapphire.

      Synthetic sapphire is colorless, unless deliberately colored. GTAT’s ASF uses a variation of what’s called the Czochralski process, combining the melting of aluminum oxide, a seed sapphire crystal, and heat extraction to crystalize the alumina melt. [For more details, see the accompanying slideshow: “Why Apple’s sapphire plan is as hard as the mineral itself”] Like natural sapphire, the synthetic is incredibly hard and that hardness creates challenges for using it.

      “When the [sapphire] area is larger, with the increased hardness, it takes more aggressive abrasives to grind and polish it,” says Jennifer Stone-Sunderberg, who has a Ph.D. in solid state chemistry and crystal growth, and now consults in this field as a managing director of Crystal Solutions of Portland, Ore. “It’s time-consuming to polish something that hard.”

      Secondly, it means overcoming a surprising problem: despite its hardness, synthetic sapphire can be prone to fracturing, at almost any point in this finishing process, due to impurities or to the presence of unresolved strains in the crystalline structure.

      “That’s something that’s being very carefully measured and tested,” says Stone-Sunderberg. “Fracturing is probably of the highest concern. If a product is released with a more expensive touch screen [cover] and consumers experience fracturing, they’re going to be highly disappointed. It would be devastating to the sapphire industry.”

      Tackling these issues on this scale and schedule has never been attempted before.

      “GTAT and the rest of the Apple supply chain involved in this new sapphire component indeed have to execute an unprecedented - for the sapphire industry - r

    4. Re:Non story by viperidaenz · · Score: 1

      Doesn't mean they'll lose money. It's still a factory producing products they can sell to companies. They can still sell the company too.
      Even if it does lose them money, it'll let them move more of their overseas cash in tax-free.

    5. Re:Non story by SternisheFan · · Score: 2

      Couldn't Sapphire Glass still be used in phones, just by encasing it in a rubber gasket to absorb shocks?

    6. Re:Non story by HornWumpus · · Score: 1

      Brilliant! Apple fanboys will call it a feature. Hidden screen smartphones.

      --
      John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
    7. Re:Non story by SternisheFan · · Score: 1

      Brilliant! Apple fanboys will call it a feature. Hidden screen smartphones.

      Not the whole screen! Just a rubber/silicone gasket around the edges.

    8. Re:Non story by Noah+Haders · · Score: 1

      why is it that people are so eager to celebrate when they see something as a failure for apple? is it because they have never had success in their lives?

    9. Re:Non story by HornWumpus · · Score: 1

      You realize that screens already don't break unless they land screen side down on something pointed?

      --
      John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
    10. Re:Non story by viperidaenz · · Score: 1

      That could make the screen easily removable, making it economical to repair a damaged phone without specialised tools.

      That would impact on sales.

    11. Re:Non story by SternisheFan · · Score: 2

      You realize that screens already don't break unless they land screen side down on something pointed?

      Micro-fracturing of SapphireGlass is the problem. Small cracks develop from the slight twisting of the phone's body due to it's extra hardness, which leads to full cracking of the glass. So a gasket to compensate for that stress seems to be needed, in my humble opinion.

    12. Re:Non story by RyuuzakiTetsuya · · Score: 2

      They're using sapphire in the Touch ID sensor, the rear camera and the apple watch.

      It's not even close to a loss.

      --
      Non impediti ratione cogitationus.
    13. Re:Non story by SternisheFan · · Score: 1

      They're using sapphire in the Touch ID sensor, the rear camera and the apple watch.

      It's not even close to a loss.

      And for the iWatch. I'm sure that the entire intent of building the $500 million sapphire plant meant Apple planned for the phone/tablets future glass to be all SapphireGlass. But then, Apple isn't known for admitting mistakes, bad for the investors bottom line, don't you know.

    14. Re:Non story by SternisheFan · · Score: 1

      10 reasons-to-hate-apple-products http://au.askmen.com/top_10/en...

    15. Re:Non story by Noah+Haders · · Score: 1

      boring. hate correupts the innards.

    16. Re:Non story by SternisheFan · · Score: 1

      You're right, here's 10 reasons to LOVE Apple... http://au.askmen.com/top_10/en...

    17. Re:Non story by Anonymous Coward · · Score: 1

      Nonsense, a drop on the corner of the phone has even greater chance to break the glass - especially a larger phone.

    18. Re:Non story by Alioth · · Score: 1

      Number 3 (no Adobe Flash) is a reason to love Apple products though. They got that bit of the list wrong. It's forced website owners away from proprietary Flash towards truly multi platform html5.

    19. Re:Non story by RyuuzakiTetsuya · · Score: 1

      They sell between 20 and 40 million iPhones in a quarter. at 600 bucks a pop. Granted, unsubsidized, but, let's be frank; they're not letting the carriers off the hook for the 400 bucks in revenues. Worst case scenario, 20 billion times 600 is 12 billion. A quarter.

      Investing half a billion over time for production of key components for the camera, watch and touch id sensor makes a lot of sense. especially considering how tricky sapphire manufacturing is.

      --
      Non impediti ratione cogitationus.
    20. Re:Non story by SternisheFan · · Score: 1

      Yep, was doing some math in my head today, this go around of iPhones will net them more than the cost of the glass factory. Perhaps by the next iPhone/iPad they'll have figured out how to incorporate sapphire glass without the fracturing issue.

    21. Re:Non story by awacs · · Score: 1

      Untrue. I watched in horror as my iPhone 4 fall from 5 feet, face up. A blink of an eye later, the glass was shattered. The back was undamaged. No, the Apple store couldn't explain it, either. But I saw it with my own eyes.

  5. Why not gorilla like everyone else? by Ecuador · · Score: 0

    Sure, Apple is all about marketing, and they loved to give that "2nd hardest material after diamond" pitch when introducing their watch and would have loved to have it on the iPhone as well. Just for the hype. But since they found out it did not actually work, why not go to the best actual material out there that many other top devices are using instead of going back to hardened glass? When people at work pull out their cellphones, if you look at those without any screen protectors/cases, devices like the Samsung Galaxy S series have immaculate screens, while the iPhones are full of scratches...

    --
    Violence is the last refuge of the incompetent. Polar Scope Align for iOS
    1. Re:Why not gorilla like everyone else? by Solandri · · Score: 4, Informative

      Sure, Apple is all about marketing, and they loved to give that "2nd hardest material after diamond" pitch when introducing their watch

      Actually it's not. Moissanite (silicon carbide) is harder. 9.5 on the Mohs scale, vs 9 for sapphire/corundum, 10 for diamond. Its structure is the same as diamond, except it alternates between silicon and carbon atoms, the silicon-carbon bond being nearly as strong as a carbon-carbon bond. I first ran across it (as an opaque conglomerate of smaller crystals) as guides for fishing rods - the hardness prevents braided lines from gouging a groove in the guide. There are a bunch of other materials harder than corundum, but I believe moissanite is the only transparent one.

      Remember what your momma taught you - never trust a salesman.

    2. Re:Why not gorilla like everyone else? by Anonymous Coward · · Score: 0

      There are shit loads of materials that are just slightly less-hard than diamond, and even a couple that are harder!

      Here is a really shitty reference/link to get you started, but you'll find much more substantive information all over the net.

      http://realitypod.com/2011/08/top-10-hardest-materials/

    3. Re:Why not gorilla like everyone else? by Anonymous Coward · · Score: 0

      Then I guess it's a good thing that Apple's actual quote says it's the second hardest TRANSPARENT material after diamond. Someone needs a different lesson, one about paying attention...and I guess you could use a lesson in assuming this is exactly what Apple said.

    4. Re:Why not gorilla like everyone else? by Hamsterdan · · Score: 1

      Excuse me, but the iphone 4 I'm using (gift from as friend) has a scratch near the top edge from when he fell down on it while biking (he weighs around 240). His jeans did not survive the fall, the phone did.

      My old 3G never had any kind of screen protector on it and survived without a scratch on the front for years...

      --
      I've got better things to do tonight than die.
    5. Re:Why not gorilla like everyone else? by Ecuador · · Score: 1

      Moissanite is actually transparent.

      --
      Violence is the last refuge of the incompetent. Polar Scope Align for iOS
  6. Drop vs. Scratch by ZipK · · Score: 2

    Levitas believes that the glass for the smaller 1.5-inch and 1.7-inch watch screens was less likely to break in drop tests.

    Watches are less likely to be dropped than phones, making scratch resistance a higher priority.

    1. Re:Drop vs. Scratch by TechyImmigrant · · Score: 1, Insightful

      Replaceable is better than any amount of drop or scratch resistance.

      --
      I should use this sig to advertise my book ISBN-13 : 978-1501515132.
    2. Re:Drop vs. Scratch by Type44Q · · Score: 1

      Less likely to be dropped; more likely to get knocked against hard objects.

    3. Re:Drop vs. Scratch by Anonymous Coward · · Score: 0

      Exactly. My iPhone has never been smashed into the edge of door when I'm chasing my 4 year old nephew. My ex-watch, however...

    4. Re:Drop vs. Scratch by Anonymous Coward · · Score: 0

      With significantly less shock force than a dropped object, in most cases. People *rarely* hit surfaces with their wrists with anywhere near as much force as what a dropped phone experiences at the end of its fall onto a hard surface (concrete, tile, etc.)

    5. Re:Drop vs. Scratch by Anonymous Coward · · Score: 0

      FYI, a drop test doesn't involve dropping the device under test, rather dropping something like a ball bearing from a set height onto the device. Drop tests are part of many safety standards.

  7. Sapphire glass? by MouseTheLuckyDog · · Score: 1

    Why would they use that? Other than snob appeal.

    1. Re:Sapphire glass? by Anonymous Coward · · Score: 0

      Scratch Resistance

    2. Re:Sapphire glass? by Anonymous Coward · · Score: 5, Informative

      One of the largest uses for artificial sapphire is supermarket barcode scanners. No one's putting it there because they feel a need to bling-out the supermarket. It's there because any surface that has stuff dragged across it all day, every day either needs to be incredible scratch-resistant or replaced way too often.

  8. Is Sapphire Glass Supposed to be Shatter Resistant by SlashdotOgre · · Score: 1

    I swear by sapphire glass for watches (which have been using it even for midtier models for ages) as it's incredibly scratch resistant, but I didn't think that necessarily translates to shatter resistant. I am curious though in terms of scratch resistance how sapphire crystal compares to gorilla glass (and similar products).

    --
    Sadly, PS/2 was yet another victim of USB, which doesn't care what you plug into it, the electrical slut.
  9. Sapphire is used for watches anyways by Anonymous Coward · · Score: 0

    It's actually standard fare to use sapphire for watches ever since it became economically viable to synthesize them.

    They would probably have to go back to the 3.5" iPhone/iPod model to use it and survive the drop test. The principle problem with saphire is that its "too hard", so it's actually breaking from lack of flexibility rather than from fragility. If Apple switched to a "Dual Screen" (eg like the 3DS) where the screen had half the surface area, that may also solve the problem. I'm not sure off hand how large it would have to be before it stops surviving the drop test, but logically, the 4"+ models wouldn't because they have more potential energy in a drop test than a smaller model.

  10. I'm sure by Anonymous Coward · · Score: 0

    Sapphire didn't pass the drop test, or Sapphire didn't pass the profit test? It seems good enough for everybody else to use in their high end phones.

    1. Re:I'm sure by the_B0fh · · Score: 1

      Are you comparing standard phones to things like Vertu? Who else uses Sapphire screens on sub-$1k phones?

    2. Re:I'm sure by Anonymous Coward · · Score: 1
  11. Bullshit by SuperKendall · · Score: 1, Interesting

    I've kept a number of different iPhones in pockets with keys for years, zero scratches. I've not seen an iPhone screen witch scratches (cracks if it's dropped, yes, but not scratches).

    Also, they HAVE used Gorilla Glass. In fact I'd imagine the newer ones ALSO use Gorilla Glass, they just aren't saying that (which they did not in the past also).

    --
    "There is more worth loving than we have strength to love." - Brian Jay Stanley
    1. Re:Bullshit by beltsbear · · Score: 1

      I get scratches from keys on my glass with the iPhone 5 and 5s. They are minimal but they do happen.

    2. Re:Bullshit by Anonymous Coward · · Score: 0

      Adam Savage puts he phone in the right pocket since the end of the 90's, and his keys in the left pocket. He told it on tested (Youtube channel). So I do the same

    3. Re:Bullshit by rthille · · Score: 1

      Not sure how I did it (I keep my 4s in a pocket with just a polishing cloth), but I've got a 1/4" scratch on mine. I've dropped my 3s in the past, but never dropped my 4s.

      --
      Awesome furniture, accessories and cabinetry in Santa Rosa, CA: http://humanity-home.com/
    4. Re:Bullshit by clonehappy · · Score: 1

      Yes, I also have small scratches on my 5 and 5S model iPhones. However, my 4S is still immaculate and has been used and abused more than my newer models. The larger screen glass on the 5/5S seems to be made of a softer or different type that scratches easier.

    5. Re: Bullshit by Anonymous Coward · · Score: 0

      My iPhone 1 /does/ have a scratch on the screen, and a small crack on the corner. My 4s, on the other hand? No scratches /or/ cracks. (I also got a case for it, unlike the 1st one. Case is now held together with a little packing tape on one corner, because garage floor is hard stuff. *wince*)

    6. Re:Bullshit by jandrese · · Score: 1

      I have a 4s that hangs out with my keys in my pocket and the glass looks as good as the day it came from the factory. The thin bevel around the edge however has turned brown and looks like a moonscape. I am seriously impressed by the amount of abuse it has taken without acquiring a single scratch.

      --

      I read the internet for the articles.
  12. Just Apple? by ledow · · Score: 0, Troll

    Anecdotal or not, almost everyone I come into contact with who has an iPhone is either living with a smashed screen or had to take it back to Apple to get the screen replaced after smashing it.

    I do not see as many, if any, of non-Apple phones that are smashed as easily.

    Personally, maybe I'm just not as clumsy, but I've dropped my phone any number of times and even kicked it accidentally as I dropped it and smashed it into a wall... and it wasn't even scratched. I don't think I've ever managed to break a phone like that, and I've had some spectacular drops in the past (plastic covers and batteries flying all over the room, but just put it back together and it worked).

    1. Re:Just Apple? by ameline · · Score: 1

      I've got a 3 year old iPhone 4S. Never broken the glass on it, but it does have some minor scratching on the display.

      I'm not surprised Apple went with gorilla glass -- sapphire is very hard, but also brittle -- cornings product is a bit softer, but much more resilient.

      I'll probably be upgrading to a 6 sometime in the next month or so.

      --
      Ian Ameline
    2. Re:Just Apple? by shitzu · · Score: 2, Funny

      I dropped my iphone 5 from 2 meters (i leave it to the Americans to make out how many badger's kidneys it is) to a hard, stone floor. Glass intact.

    3. Re:Just Apple? by Anonymous Coward · · Score: 0

      Here's a phone that won't break easily, has sapphire screen, mil spec shock proof, water proof, etc.
      http://www.kyoceramobile.com/brigadier/

    4. Re:Just Apple? by ProzacPatient · · Score: 1

      The vast majority of smashed screens I've seen are people of questionable intelligence like teenage girls who see a phone as a fashion accessory, stuff the phone in their back pocket and are somehow surprised when the screen is cracked.

    5. Re:Just Apple? by peragrin · · Score: 1

      I went 3 years with an iPhone 3G and 3 years with an iPhone 4s. No scratches in the glass. The 3g even survived a 12 foot fall onto concrete. It landed on a corner and the glass was fine. The back had a tiny dent but the glass was fine.

      I was hoping the iPhone 6 would be 5s size. I hate big phones. If you can't sit down with the phone in your pocket it is too big.

      --
      i thought once I was found, but it was only a dream.
    6. Re: Just Apple? by Anonymous Coward · · Score: 0

      My iPod 4's scratched and broke; my iPod 5 hasn't despite rougher treatment. I suspect Corning continues to improve their glass.

      On a related note, youtube carried videos of people testing new iPhone glass and older glass known to be Corning Gorilla glass. They were able to determine that the new glass was not as hard as sapphire (and therefore was not sapphire) but definitely an improvement over the latest known Gorilla glass. I rather suspect that Apple has quietly inked a deal for an exclusive supply of a newer version of Gorilla glass than is publicly known, but is embarrassed because the sapphire didn't work out.

    7. Re: Just Apple? by SternisheFan · · Score: 2
      There are 3 different versions of Gorilla Glass, I believe the Samsung Galaxy S5 uses the latest one. From Wikipedia...

      Gorilla Glass by 2010 had been used in approximately 20 percent of mobile handsets worldwide, about 200 million units.[9] The second generation, called "Gorilla Glass 2", was introduced in 2012. On October 24, 2012, Corning announced that over one billion mobile devices used Gorilla Glass.[10] Gorilla Glass 2 is 20 percent thinner than the original Gorilla Glass.[11]

      Gorilla Glass 3 was introduced at CES 2013. Gorilla Glass 3 is up to three times more damage resistant than Gorilla Glass 2, being better able to resist the deep scratches that weaken glass. It is also more flexible.[12] Gorilla Glass 3 is claimed to be 40% more scratch-resistant.[13] This is Corning's first glass to be designed through an atomic-scale modeling before anything was melted in laboratories, the optimal composition being predicted using rigidity theory.

      http://en.wikipedia.org/wiki/G...

    8. Re:Just Apple? by sysrammer · · Score: 1

      The vast majority of smashed screens I've seen are people of questionable intelligence like teenage girls who see a phone as a fashion accessory, stuff the phone in their back pocket and are somehow surprised when the screen is cracked.

      ...and get Daddy to buy them a new one. It's all good, they needed an upgrade anyways. You can't be cool if you can't plug your headphones in from the bottom.

      --
      His ignorance covered the whole earth like a blanket, and there was hardly a hole in it anywhere. - Mark Twain
    9. Re:Just Apple? by jellomizer · · Score: 0

      Being that the iphone is more useful. I expect it goes thew more rigor on the average then an android.

      --
      If something is so important that you feel the need to post it on the internet... It probably isn't that important.
    10. Re:Just Apple? by nadaou · · Score: 1

      I dropped my iphone 5 from 2 meters (i leave it to the Americans to make out how many badger's kidneys it is) to a hard, stone floor. Glass intact.

      Says the guy who still lives in a castle.

      --
      ~.~
      I'm a peripheral visionary.
    11. Re:Just Apple? by impos · · Score: 1

      I'm almost positive I'm taking the bait here, but how is an iPhone more useful than an Android? In my totally anecdotal experience, most of my male friends have Androids and use the hell out of them (music player, fitness apps, VOIP calling, etc.) and their wives (and mine) with iPhones texting and making phone calls and occasional web usage. Plus, my wife sees what I can do with my Galaxy S4 and Nexus 5 (fitness apps on the Galaxy, Chromecast, wireless Qi charging, NFC file transfer on both) that she can't wait to get an S5.

    12. Re: Just Apple? by Anonymous Coward · · Score: 0

      You should get her an old Nokia bar.

    13. Re:Just Apple? by impos · · Score: 1

      Meanwhile back on topic: never have had a screen issue with my Androids, no cases, no screen protectors, but always kept in it's own pocket by itself. Wife has had pretty scratched up iphone 3, cracked iphone 4S screen (pretty good drop, probably would've broke any of my Androids), and I sprung for an otterbox for her 5S.

    14. Re:Just Apple? by AmiMoJo · · Score: 1

      It really depends how the glass hits the surface. A flat floor will probably be okay. An edge or uneven surface can concentrate the force in one area and shatter the screen.

      LG makes a phone with a concave screen, or you can buy a minimal case that has ridges at the side to prevent the glass hitting the ground directly.

      --
      const int one = 65536; (Silvermoon, Texture.cs)
      SJW, n: "Someone I don't like, and by the way I'm a fuckwit" - AC
  13. Apple do drop tests ? by obarthelemy · · Score: 0

    Really ?

    Really !

    Really ?

    Really ??

    Really !!

    --
    The Cloud - because you don't care if your apps and data are up in the air.
  14. The other half of the story by robi5 · · Score: 1

    Further drop tests revealed that the sapphire glass screen was not likely to break when embedded in a liquid metal casing.

  15. Some one beat them to it by Anonymous Coward · · Score: 0

    Here's a phone with Sapphire glass :
    http://www.kyoceramobile.com/brigadier/

    Apple probably did not want to risk competing with a materials company in the sapphire screen space.

  16. Tag Heuer did it by pmario · · Score: 1

    Didn't Tag Heuer have some phone models with saphire displays?

    1. Re:Tag Heuer did it by Anonymous Coward · · Score: 0

      Who cares about something else than Apple? Like Sharp with >300 ppi display before "Retina"...

  17. Re: Is Sapphire Glass Supposed to be Shatter Resis by spectrum- · · Score: 1

    Agree on this, sapphire crystal (crystal rather than glass) is something I've always seen on mid and above range watches. I have it on one of mine (an Eternal which I bought in the 90s which were briefly affordable) I suspect the sapphire works better at smaller size whereas the engineered glass products like Corning Gorilla glass work better at larger size where risk of shattering from bending or pressure outweighs the risk of sharps scraping the surface.

  18. INB4 ... by PPH · · Score: 1

    ... transparent aluminum.

    --
    Have gnu, will travel.
    1. Re:INB4 ... by Anonymous Coward · · Score: 0

      What exactly do you think sapphire glass is?

    2. Re:INB4 ... by ArcadeMan · · Score: 1

      Transparent corrugated cardboard?

    3. Re:INB4 ... by sensei+moreh · · Score: 1

      Transparent alumina - there's a difference.

      --
      Geology - it's not rocket science; it's rock science
    4. Re:INB4 ... by Tablizer · · Score: 1

      That's a whale of a idea!

  19. Nah by goldcd · · Score: 1

    This is iOn strengthened

    1. Re: Nah by Anonymous Coward · · Score: 0

      No, it's "iOverpriced".

      I would've expected Apple to work in a tiny amount of sapphire (instead of the screen) and increase the base model price to $700.

  20. Guess they shouldn't have used Gorilla Glass then by SuperKendall · · Score: 1

    I've not over years of use, I guess it's that weak-ass Gorilla Glass 2 the original post was wishing for. Hopefully Apple ditched them if you can simply scratch it with keys.

    --
    "There is more worth loving than we have strength to love." - Brian Jay Stanley
  21. The screens may have cracked when dropped by JoeyRox · · Score: 2

    But at least they weren't scratched!

  22. How Gorilla/Sapphire Glass Is Made by SternisheFan · · Score: 4, Informative
    How Gorilla Glass Is Made

    The glass consists of a thin sheet of alkali-aluminosilicate. Gorilla Glass is strengthened using an ion-exchange process which forces large ions into the spaces between molecules on the glass surface. Specifically, glass is placed in a 400C molten potassium salt bath, which forces potassium ions to replace the sodium ions originally in the glass. The larger potassium ions take up more space between the other atoms in the glass. As the glass cools, the crunched-together atoms produce a high level of compressive stress in the glass that helps protect the surface from mechanical damage.

    http://chemistry.about.com/od/...

    How Sapphire Glass is made...

    http://www.businessinsider.com...

  23. suppliers tested? by globaljustin · · Score: 1

    the glass repeatedly cracked during standard drop tests conducted by Apple suppliers.

    shouldn't Apple be drop testing these?

    i'm sure Apple does it's own testing, but if suppliers regularly have to do stuff like this it really makes me wonder what factors they test for

    reminds me of this story about xbox one controller R&D

    in the middle of the article, you see the actual R&D testing of the new controller designs, all in grey

    now, for anyone who has ever played video games, **especially gamers**...the idea of designing a new controller is **awesome**

    it's the kind thing that inspires a kid to go into game design...

    now, look at the ***factors*** they are testing...look at what changes they are thinking of making

    1mm

    that's it

    they're testing a difference of 1 millimeter....full testing battery....complex A/B testing with gamers, focus groups, the whole gamut!

    for an experimental variable of 1 millimeter difference from the old to new design

    a real experiment would test, oh, say a design similar to the N64's controller vs the current design...or a new button layout

    my point is, we can see from TFA that "innovative tech R&D" is not very innovative...for many companies

    --
    Thank you Dave Raggett
    1. Re:suppliers tested? by Xest · · Score: 1

      Um, I don't know if you read a different article than the one you linked but it doesn't back up your rant. You're claiming they didn't innovate and tried just adjusting the controller by 1mm. They stuck to the design because the 360 design was popular and widely praised as one of the best console controllers of all time. Why would they want to stray too far from that? even the Wii U's pro controllers and the PS4 controller has converged towards the 360's design.

      As for innovation the article points out they tried smells, projectors and all sorts, how is that not innovating? If their R&D tells them people like the existing controller with only minor adjustments then that's valid R&D, why go with something completely alien just for the sake of being able to argue "Hey look guys we innovated! it's shitter than the previous design and everyone hates it, but we innovated!".

      Innovation in R&D isn't about changing shit wildly for the sake of it, there has to be a product that people love at the end of it else it's pointless.

    2. Re:suppliers tested? by globaljustin · · Score: 0

      that is not R&D research...testing a 1mm difference...it's not a salient gradient

      your analysis is wildly inconsistent...look at yourself:

      for innovation the article points out they tried smells, projectors and all sorts, how is that not innovating?

      then you say the opposite

      Innovation in R&D isn't about changing shit wildly for the sake of it, there has to be a product that people love at the end of it else it's pointless

      in order for you analysis to be correct, "smells and projectors" would have to be technology that "people love"...it's not...people are not clamoring for smells from their controller at all...

      you're just as twisted as the M$ designers in the article...you say innovation isn't wild randomness, then use M$'s own wild randomness as an example of why they are good innovators

      just stop...your time and talents are best used elsewhere as its clear you have no understanding of desinging for the human user

      --
      Thank you Dave Raggett
    3. Re:suppliers tested? by Xest · · Score: 1

      That's not inconsistent, it's testing an untried proposition. What you're suggesting is taking a loved proposition and completely getting rid of it.

      Obviously it's not me that doesn't understand about designing for HCI because I get something fundamental that you don't - I get that if you have something that works for users, and that is loved by users, then you don't throw it out the window and start all over again - minor 1mm adjustments to perfect an already great design are enough.

  24. If only they by Anonymous Coward · · Score: 0

    made the glass thick enough. They never do.

  25. Another reason not to use sapphire for now by Applehu+Akbar · · Score: 1

    Everybody who gets an iPhone immediately puts it into a rugged, generally rubberized, case. All smartphones tend to be fragile, and the naked iPhone is slippery. Cases not only protect against damage, but prevent most drops from happening in the first place. An iPhone in a rubbery OtterBox is not going to slip out of your shirt pocket into the toilet.

  26. What's the story here? by Anonymous Coward · · Score: 0

    Sapphire is scratch resistant but more brittle than regular mineral glass. Everyone knows that.

    1. Re:What's the story here? by EmagGeek · · Score: 1

      The story is Apple. Something to do with Apple. Something to do with how this decision by Apple is simply amazing and could not have been arrived at by any other company under any circumstance.

  27. Reminds me of cars until the 1950s by Solandri · · Score: 4, Interesting

    Back in the 1920s-1940s as cars became more popular, more people started dying in car crashes. In response, the auto manufacturers did the obvious thing and started making the cars stronger and stronger. And people kept dying.

    It wasn't until the 1950s when the first controlled crash tests were done, that they discovered that the stronger car bodies were the worst possible thing you could do. They did nothing to reduce the kinetic energy of the occupants before impact. The car would hit, the strong body would stop moving almost instantly, and the occupants would keep flying forward at full speed until they hit the front of the car. This is what led to the crumple zones we have today - where the car body deliberately flexes and deforms to absorb crash energy, lessening the impact forces on the occupants.

    I think phones are going to go the same way. Rather than build the bodies and faces stronger and stronger to try to make them survive drops, they're going to be replaced with flexible screens once those come down in price and become commonplace. Bend and flex to absorb the impact energy, not try to stiffly resist it until something shatters. Scratches can be handled by a disposable plastic protector (I go through about one a year, so it's not at all inconvenient).

    1. Re:Reminds me of cars until the 1950s by oic0 · · Score: 1

      Or just have easily replaceable super hard glass over a more tough glass. Glass offers better optical transmission and a better surface. I've been using a tempered glass screen protectors for the last year and mucn prefer it. In reality phones are alreadtly built this way. The front face plate is very cheap. Its just hard to remove since its glued on.

    2. Re:Reminds me of cars until the 1950s by Luckyo · · Score: 1

      You misunderstand. They're build harder and harder to survive scratches. Not drops.

      We already know that making glass harder generally also makes it more brittle, so folks behind Gorilla Glass have started introducing less brittleness to the glass in version 3 already.

    3. Re:Reminds me of cars until the 1950s by Anonymous Coward · · Score: 0

      That's really interesting, I love little facts like that. Is there a documentary about it?

    4. Re:Reminds me of cars until the 1950s by DirePickle · · Score: 0

      You know what bends and flexes to absorb the impact energy? Plastic. But nope! All phones must be made of aluminum and glass! It was written in the book of Jobs!

    5. Re:Reminds me of cars until the 1950s by ionymous · · Score: 1

      There's money in broken screen repairs and replacement phones, and no lives get lost. Your butterfingers are cash to Apple.

    6. Re:Reminds me of cars until the 1950s by thogard · · Score: 1

      Yet a 1 mm tick plastic bezel around the glass would be nearly invisible and protect the glass too. If done right, it might even make manufacturing cheaper.

    7. Re:Reminds me of cars until the 1950s by Archimonde · · Score: 1

      Yeah, but then all the fashionable blogosphere would decry the materials used and call it the koreanization of the one american way.

      --
      Trolls are like broken clocks. They show the truth two times a day. The rest of the day they talk nonsense.
  28. Only Apple can't make sapphire work. by Animats · · Score: 0

    Everybody who gets an iPhone immediately puts it into a rugged, generally rubberized, case.

    That's pathetic. All that effort to make a super-thin device, and you have to put it another case to protect it. Nokia would laugh.

    Get a non-toy phone.

    It's amusing that Apple can't get sapphire-coated glass to work. Sapphire glass for checkout scanners is a standard product. Every Home Depot checkout scanner has sapphire-coated glass. People slide metal tools across those for years without damage.

    1. Re:Only Apple can't make sapphire work. by the+eric+conspiracy · · Score: 1

      The problem with sapphire is that it's BRITTLE. Drop it and it will break. It's why steel is better than cast iron.

      You aren't likely to drop a checkout scanner. Iphones though are regularly dropped.

      The hardness is is great if you are worried ONLY about scratches.

  29. Sapphire and Steel by rossdee · · Score: 1

    “All irregularities will be handled by the forces controlling each dimension. Transuranic, heavy elements may not be used where there is life. Medium atomic weights are available: Gold, Lead, Copper, Jet, Diamond, Radium, Sapphire, Silver and Steel.

    Sapphire and Steel have been assigned”.

  30. Re:Is Sapphire Glass Supposed to be Shatter Resist by Luckyo · · Score: 1

    It's the exact opposite. "Shattering" is a catastrophic structural failure, where object could no longer bend sufficiently and didn't have enough strength to withstand the force applied to it.

    As a result, typically being "hard" results in being "fragile", whereas being "soft" results in being "hard to shatter". Hardened plastic used on older phones for example would scratch up easily but was very difficult to shatter, whereas modern gorilla glass is very hard to scratch, but shatters easily.

    Sapphire, being even harder is even more fragile and shatters even more easily. Considering how many shattered phones there are that I've seen, I would suggest that we hit a point where phones should prioritise "shatter resistance" over "scratch resistance".

  31. sport? by Jeremy+Erwin · · Score: 1

    The new Apple Watches (except the "Sport" version) do use sapphire for their screens.

    Presumably that's because athletes are more willing than other market segments to pay to repair or replace broken items.

    1. Re:sport? by BrokenSoldier · · Score: 1

      Sapphire is used on watch faces for scratch resistance, not breakage protection. Sapphire shatters easier that scratches-it is not as impact resistant as regular glass.

      --
      If it's not broken, let's fix it till it is.
    2. Re:sport? by ArcadeMan · · Score: 2

      I'm thinking that's because athletes are more likely to hit their watches while doing activities.

    3. Re:sport? by zr · · Score: 1

      sapphire also repels water a little better. that wouldn't do anything to overall water resistance, of course, but would make reading off the display easier. which might be a benefit to using in "sporty" sweaty situations.

    4. Re:sport? by Your.Master · · Score: 1

      It says that the sport version is the one that doesn't use sapphire, and the other ones do, contraindicating your explanation.

    5. Re:sport? by Jack+Griffin · · Score: 1

      Presumably that's because stupid people are more willing than other market segments to pay to repair or replace broken items.

      FTFY

  32. Are you telling me? by Ecuador · · Score: 1

    My wife's wedding ring is moissanite. I know all about its hardness, heat resistance, brilliance, rarity in nature (mainly from meteorites) etc. That's my whole point, their Sapphire pitch was all marketing and when it didn't pan out they should have at least given something good to their customers...

    --
    Violence is the last refuge of the incompetent. Polar Scope Align for iOS
    1. Re:Are you telling me? by gstovall · · Score: 1

      Good choice!

      My wife's original wedding ring is diamond, but she chose moissanite for her 20th anniversary ring because of its superior brillance and better value (larger gem for the money) -- it truly was her choice -- she came to ME excited about a ring she had found.

      Diamonds are relatively poor value -- you're just feeding the DeBeers monopoly, unless you pick up your own diamond at Crater of Diamonds State Park in Arkansas.

    2. Re:Are you telling me? by Ecuador · · Score: 1

      Yep, 20 years ago you didn't have the Moissanite choice anyway ;)
      Diamonds are very common in nature. Their scarcity (and price) is artificial. Which is the main reason a diamond loses 50% of its value the moment you walk out of the jeweler's door. And let's not even go into ethics. Plus, it has a nicer story to tell - it is a material that was discovered in small traces in meteorites ("space rocks"). In fact, my wife's only problem is that it looks a lot like a very expensive diamond, so she is not comfortable wearing it everywhere.

      --
      Violence is the last refuge of the incompetent. Polar Scope Align for iOS
    3. Re:Are you telling me? by gstovall · · Score: 1

      Yep. It's amazing how common they are in the old volcanic crater in Arkansas. People find diamonds there every weekend, and some are sizable -- in just the first three months of this year (last time I checked) a $20K and a $100K diamond were found by individuals out with a bucket and shovel.

    4. Re:Are you telling me? by Anonymous Coward · · Score: 0

      Apple's when presenting the watch?

  33. Re:Is Sapphire Glass Supposed to be Shatter Resist by Anonymous Coward · · Score: 0

    That's why the real original moon watch doesn't have any kind of glass or even crystal, but simply plastic. Remains from something scattered wouldn't be very useful in a spacecraft.

  34. iKudos? by Anonymous Coward · · Score: 0

    Kudos to Apple for not releasing a defective product? Thanks for not sucking, Apple!

  35. Re:Is Sapphire Glass Supposed to be Shatter Resist by Luckyo · · Score: 1

    Remains of a hard, sharp material like glass in a spacecraft would be life threatening. No gravity means they would hover around until someone drew them into their lungs, where they may cause all sorts of damage.

  36. more likely a cost issue by koan · · Score: 1

    Apple has to start making all their stuff super cheap now, (keep them shareholders happy) weld the RAM jn their macbooks, back to plastic cases because they can't have NF without, and maybe start to pay attention to security.
    A parade of failures.

    --
    "If any question why we died, Tell them because our fathers lied."
  37. Comes down to surface area by Radical+Moderate · · Score: 1

    A larger surface will be more prone to flex, leading to cracks. So a small surface like a watch face won't be subjected to much flexing stress, and the sapphire glass will hold up. A tablet, not so much. Pricing too. On a watch with a square inch of glass, spending ten times more for the sapphire glass isn't a big deal. On a tablet with about 30 square inches, well, do the math.

    --
    Never let a lack of data get in the way of a good rant.
  38. Are you really a transtesticle? by Anonymous Coward · · Score: 0

    I read you are here http://slashdot.org/comments.p... and seeing you keep a TomHudson sockpuppet account http://slashdot.org/~tomhudson... and this other of your many sockpuppets on slashdot too http://slashdot.org/~Barbara%2... also makes me believe you may be. Are you?

  39. Standard drop tests by Apple suppliers? by ayesnymous · · Score: 1

    You mean Apple doesn't have dropping as one of their test cases?

  40. Copying Samsung again by kimvette · · Score: 0

    There goes Apple, innovating, er, I mean copying Samsung again. Two or three years ago Samsung reportedly had run similar tests with sapphire screens and found large sapphire panels to be too brittle.

    Incidentally, I purchased the iPhone 6 last year, when it was known as the Samsung Galaxy S4. ;)

    --
    The Christian Right is Neither (Christian nor right). See: Matthew 23, Matthew 25, Ezekiel 16:48-50
  41. Sapphire by plazman30 · · Score: 1

    As someone who is into watches, one of the things I have learned is:

    Watch glass is either mineral crystal or sapphire crystal.

    Mineral crystal is prone to scratching (as compared to Sapphire), but handles a direct impact relatively well. Sapphire crystal is much harder and is extremely resistant to scratching, but is much more shatter-prone than mineral.

  42. Assumed gotta have by Anonymous Coward · · Score: 0

    The shiny new magic Sapphire glass was an assumed gotta have, an urban myth that it was the one-true-best-thing.

    That myth (like so many others) was proved false, and Apple went for something better, or if not then with the same performance only cheaper.

  43. Such a shame by Anonymous Coward · · Score: 0

    There's little doubt that Apple's biggest fanboys like The Verge had already written long articles on how Apple's sapphire is so much better than whatever else others use. Was all that work for nothing?

  44. Are you telling me? by Anonymous Coward · · Score: 0

    ...their Sapphire pitch...

    *Whose* "sapphire pitch"?

  45. suppliers tested? by Anonymous Coward · · Score: 0

    Umm... The suppliers do this testing because it's part of what they're *paid* to do.

    If I contract with you to provide a part, I will provide acceptance criteria (structural strength, tolerances, etc.), and you will design and test the parts you provide against those criteria. Apple almost certainly duplicates the testing process against a random selection of those provided parts, failing (and returning) entire batches when the samples fail the test.

  46. we're talking about controllers by globaljustin · · Score: 1

    video game controllers...

    specifically in overall 'width' or 'thickness' if you will...it's just not a salient gradient

    example problem: users with large hands report cramping and mistakes, want a bigger controller. so, M$ tests a larger option. this task is much more than just making it 1mm wider...first, make the controller 20% larger, and space out the buttons, maybe raise their height...and do an ergonomic analysis of the angles of joints for button pushing and consider fatigue...**THATS REAL DESIGN TESTING**

    what M$ did in that video is just a waste and an example of very poor product design and testing

    --
    Thank you Dave Raggett
    1. Re:we're talking about controllers by Xest · · Score: 1

      Microsoft aren't trying to produce a magic controller that is perfect for everyone, because given the manufacturing constraints of producing a million different shaped controllers that'd be impossible.

      What they're doing is targetting something that pleases the largest amount of people in a representative sample, this is real design testing and it's a shame you don't understand that.

      This is why when you buy t-shirts or similar you have a choice between small, medium, large, and maybe extra large and xxl, but what you don't get is a thousand different shapes with a few millimetres here or there.

      You apparently don't understand the reality of producing a product and the use of samples to provide a solution that's pleasing to the largest amount of people in a sample as possible. Sure they could've made it bigger all around for people with large hands and their cramping problem, but they'd be satisfying 1% of their user base whilst making it too big for the other 99%. Likely they've landed up with something that was preferable to a decent majority (like 80%) even if 20% preferred other designs.

      You cannot design something like a controller around a minority, the fact you think you should shows that contrary to your early comments about HCI it's most definitely you that absolutely does not have the slightest clue about the combined topics of HCI and the reality of providing a manufacturable and marketable solution.

  47. BarbaraHudson: "Eat your words"... apk by Anonymous Coward · · Score: 0

    "His only "legend in his own mind" was that he claimed that "his" hosts file could completely secure a windows computer. " - by tomhudson (43916) on Saturday February 12, @11:19AM (#35186644) Homepage Journal FROM -> http://slashdot.org/comments.p... in the YEAR 2011 years ago no less

    I never claimed a HOSTS file can secure you completely... show me where I have? I want a quote, big talker... you'll never get it, because I never, EVER said that: HOSTS files are, however, a valuable layer of defense for the concept of "layered security".

    * You couldn't produce proof THEN, & you certainly can't now (vainly *trying* to put words in my mouth I NEVER ONCE SAID!)

    APK

    P.S.=> Still @ your LIES, you transsexual weirdo? Ok, asking it again now nearly 5 yrs. later now in response to your bullshit lies again here quoted:

    "APK - not only an expert on how the HOSTS file is the best way to secure your computer" - by BarbaraHudson (3785311) on Wednesday September 17, 2014 @07:06PM (#47932519) Homepage

    Under your NEW sockpuppet account too no less: SEE my challenge to you above - where've I ever said they completely secure you? I never have, liar...

    Of course, YOU ARE welcome to disprove my points on them after you said this lately too:

    "I tore apart your stupid hosts file crapola." - by BarbaraHudson (3785311) on Tuesday August 19, 2014 @10:46AM (#47703255) Homepage

    Oh, really?

    Then why'd you run from disproving my points on them giving users added speed, security, reliability & more here too then -> http://tech.slashdot.org/comme... ?

    ... apkb

  48. Get to know the REAL 'BarbaraHudson'... apk by Anonymous Coward · · Score: 0

    One of the 1st times "Barb" libeled me stating "APK is a know-nothing that's never worked in the industry" -> http://slashdot.org/comments.p... in 1 of her numerous sockpuppet fake accounts kept active @ the same time here she uses to upmod herself & downmod opponents she can't get the better of (everyone's onto your games, freak).

    Funny part is I've DONE FAR BETTER than ole' "cyclops Frank N. Furter" ever has shown in that exchange too http://slashdot.org/comments.p... , lol!

    ---

    Later, he/she kept a journal on me & libeled me even more but worse -> http://slashdot.org/journal/25...

    (Typical b.s. to *try* to 'put down' computer "geeks/nerds" saying "I live in a basement with my mommy" etc. when *ANYTHING BUT THAT* is true, considering I am a taxpaying homeowner!).

    ---

    * From the dates you can SEE she's kept this up unceasingly since early to mid 2010 no less, & that's only scratching the surface (there's far more).

    (Even TELLING OTHERS TO HARASS ME BY ANONYMOUS COWARD POSTS, calling me a "pedo" -> http://news.slashdot.org/comme... )

    He/She left in May 2012 after being exposed for ALL OF THAT, but came back with this NEW account of hers, & what started up again (I did *NOT* bother "shim" even once before that)?

    You guessed it (more harassment) -> http://tech.slashdot.org/comme...

    Where I challenged her for her usual CRAP she always runs from (to validly disprove my points on hosts, which she clearly, cannot):

    "I tore apart your stupid hosts file crapola." - by BarbaraHudson (3785311) on Tuesday August 19, 2014 @10:46AM (#47703255) Homepage

    Oh, really?

    Then why'd you run from disproving my points on them giving users added speed, security, reliability & more here too then -> http://tech.slashdot.org/comme...

    APK

    P.S.=> Barb/Tom (whatever, with multiple sockpuppets too http://slashdot.org/~BarbaraHu... = http://slashdot.org/~tomhudson... + http://slashdot.org/~Barbara%2... ) you've destroyed yourself yet again...

    ...apk

  49. i want to keep chatting by globaljustin · · Score: 1

    your problem is you inherently do not understand the scientific method

    there is no logical reason to even conduct a test like M$ did in my example...the factors are not salient

    i tried to give you an example, but it just went right over your head

    i used to be a design researcher...daily doing user testing in a non-corporate environment...i know what i'm talking about as much as anyone in the universe on this topic

    i want to continue this conversation because your interest is actually intersting to me

    i love this stuff, and it seems you have strong thoughts about HCI as well

    so, to continue, maybe you could tell me why you think M$'s controller testing that I linked to was a good test?

    what, in your mind, are they testing, what 'problem' are the working a hypothesis for?

    --
    Thank you Dave Raggett