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Behind Apple's Sapphire Screen Debacle

Frankie70 (803801) writes Apple invested more than $1 billion in an effort to make sapphire one of iPhone 6's selling point. But the iPhone 6 was released without the sapphire screen. GT Advanced Technologies, the small company chosen to supply Apple with enormous quantities of cheap sapphire, declared bankruptcy a month later. Recent documents from GT's bankruptcy proceedings, and conversations with people familiar with operations at Apple and GT, provide several clues as to what went wrong. GT said that to save costs, Apple decided not to install backup power supplies, and multiple outages ruined whole batches of sapphire. The terms Apple negotiated committed GT to supplying a huge amount of sapphire, but put Apple under no obligation to buy it. In its bankruptcy documents, GT would later accuse Apple of using "bait-and-switch" tactics, and said the terms of the deal were "onerous and massively one-sided."

19 of 189 comments (clear)

  1. Than don't sign the contract by ssufficool · · Score: 5, Insightful

    In other news: A company so desperate to get into bed with Apple signs away their soul for rainbows and promises.

    1. Re:Than don't sign the contract by Cesare+Ferrari · · Score: 5, Insightful

      Indeed, sounds like a very one sided description of what went wrong. On the one hand, they say they are experts in doing something that other people couldn't, but then say it's apple's fault that their technology didn't work. Hmm, something wrong with this explanation.

    2. Re:Than don't sign the contract by Anonymous Coward · · Score: 4, Insightful

      Happens all the time. IBM, then Microsoft, became famous for it. Message to small companies: you are always better off going without the business rather than taking a bad piece of business.

    3. Re:Than don't sign the contract by Anonymous Coward · · Score: 5, Insightful

      it's a classic case of "customer knows better" and they have all the money so you have to do what they say.

      GT is too excited to get into business with Apple. Apple is so excited about their super secret sapphire plant they won't let the people they PAID do the job they're PAID to do.

      I've seen this at smaller companies all the time. Automakers are also famous for it. They sign up mom-n-pop shops and basically take them over till they run out of business... in the auto industry it's practically a revolving door of these type of deals.

  2. LMAO by mewsenews · · Score: 2, Insightful

    "Apple ruined us by trying to buy our product"

    1. Re:LMAO by Artifakt · · Score: 3, Insightful

      The trust usually comes because the small company assumes the big one wants to make money by completing an actual product line and selling it - normally the way just about everybody thinks Capitalism works. The small company says to itself, well, they've got to have X (like Sapphire coatings for screens) to make money - they can't actively want us to fail and take steps to make us fail or they take a hit too. So what we have to do is deliver the component at the price where they still make money, and as long as we do that, we're on the same side. So the small company focuses on distrusting the contract clauses it thinks are rational to distrust, in ways that it thinks might allow abuses a rational but dishonest actor might try..
            It's like buying a car and thinking you can't trust the salesman to tell you the truth - only you should have somehow known the salseman wasn't the real salesman but a psycho-killer who had just slain the real salesman and the big thing he wanted wasn't to make too much money selling that car, it was your home address so he could pop by at 2 AM with his skinning knife collection. Most people don't go through life checking with NASA in case the persons they are dealing with are secretly space ailens.
                  From the summary, Apple seems to have had control over the decision to install back up power supplies, and to have chosen to save money on them instead. That sounds like an Apple executive brought in a good quarterly bottom line and then got out before the product couldn't be made as specced, and to heck with whether Apple still looks good five years down the road. The big company takes a small hit, the little one goes bankrupt. Apple is by this definition exceptionally untrustworthy, just because they won't take as much damage as their smaller subcontractors, or individuals, but if that's true, then Capitalism is a system where the bigger a company gets, the less it should be trusted, just for sheer size, and smaller businesses and customers should rationally start distrusting sheer bigness. How about that, free-market types and Randroids, do we need stronger Anti-Trust laws? The other solution seems to be extreme paranoia. If great market share or rapid growth mean everyone should regard that company as exceptionally untrustworthy, they why doesn't it make sense for consumers to always pick a smaller competitor for everything?

      --
      Who is John Cabal?
  3. Its just Apple being Apple by melting_clock · · Score: 4, Insightful

    Maybe suppliers will now reconsider getting involved with Apple. Large companies with extreme market power will often bully their suppliers. It is common for large customers to make demands for price reductions below the contract price, with threats to dump the supplier if they refuse. Having a single customer that makes up most of your sales is a significant risk to any business and something that has to be carefully managed.

  4. Re: haven't been following... by Anonymous Coward · · Score: 4, Insightful

    It's aluminum oxide. Basically impossible to accidently scratch. Can be made very Crack resistant if made correctly.

  5. Yes, go ahead...Blame Apple by bogaboga · · Score: 4, Insightful

    In its bankruptcy documents, GT would later accuse Apple of using "bait-and-switch" tactics, and said the terms of the deal were "onerous and massively one-sided." (Emphasis mine...)

    And Apple gets blamed for this shortcoming? Why did GT sign on the god damned dotted line?

  6. "onerous and massively one-sided." by Black+Parrot · · Score: 3, Insightful

    Uhm, you're supposed to notice this before you sign, not after you go bankrupt.

    --
    Sheesh, evil *and* a jerk. -- Jade
  7. Re:Then don't sign the contract by TheSunborn · · Score: 3, Insightful

    I newer understood the "not installing a backup power supply for each furnace" situation.

    Who owned and was responsible for the factory? The story has always been that GT produced Sapphire, and that apple maybe wanted to buy it.

    So why did GT let apple control anything at all, about their factories?

    From the article " after five months Apple demanded a major change in terms, requiring GT to supply the sapphire itself. In fact, Apple wanted GT to build the world’s largest factory to produce the stuff"

    So If Apple wanted GT to supply the sapphire, why did they have any say in the day to day running of the factories. Sounds like GT gave far to much factory control to Apple for no reason at all.

  8. Can see how this happened by russotto · · Score: 5, Insightful

    The salespeople saw money. The business people, who would normally assess risk, got blinded by the prospect of making huge amounts of money. The engineers who could see disaster coming were not consulted or ignored.

  9. Hardball negotiations not an effective strategy by IcyHando'Death · · Score: 4, Insightful

    Not much sympathy for either party from me, as I'm sure both companies understood the nature of the contract. I wonder, though, how much it has cost Apple in sales and good will to be putting out a product without the top-of-the-line screen. Probably a lot more than they were trying to squeeze out of this deal with their ruthless negotiating tactics. This is the sort of thing Stephen Covey (7 Habits of Highly Effective People) was going on about when he advocated seeking out the win-win deal. If your partners don't prosper, it will always come back to hurt you.

    1. Re:Hardball negotiations not an effective strategy by TubeSteak · · Score: 3, Insightful

      I wonder, though, how much it has cost Apple in sales and good will to be putting out a product without the top-of-the-line screen.

      It's cost Apple nothing. They're selling every iPhone 6 they can produce.
      Here's what could end Apple's winning streak

      Another fear is that iPhone sales could hit a wall in 2015 because of its success rate, RBC's Daryanani said.

      The iPhone is on track to capture almost 70 percent of the high-end smartphone market ($300 or more) in the next few months, at which point the company could possibly face some market saturation concerns, said Daryanani, who has an "outperform" rating on the stock with a $120 price target.

      "If you are looking at having 70 percent market share in the next few months, you have to ask where is the new opportunity or where are the new revenue drivers for them?" he said. "So you have a hit point where you run into some saturation in the market. In the next six months this could become an issue."

      Apple PR flacks are talking this risk down, but other than smart watches, Apple doesn't really have room to grow in the USA.

      --
      [Fuck Beta]
      o0t!
  10. WRONG- it's brittle by Anonymous Coward · · Score: 1, Insightful

    Cretins think material science is 'magic', and with enough 'effort' a wonder material can be made with only 'positive' properties.

    Sapphire ***IS*** extremely true scratch resistant (as in the surface atoms resist displacement) because sapphire is BRITTLE. Apple needed a 'magic' material to better 'Gorilla Glass' and the like, so they acted like every Slashdot Beta, and indulged the fantasy that 'science' 'solves' everything with enough money.

    Come the day, sapphire iPhones suffered horrible drop failure at the expected rate- with the added 'bonus' of employing a horribly expensive 'solution'. Apple learnt the hard way that such materials are great if you can afford to make the 'window' either very thick or very small.

    Here's the thing. Apple has run out of 'low hanging fruit' 'innovation' for their very expensive executive toys. Even spending insane amounts of money on R+D and materials no longer buys Apple a significant advantage against much cheaper rivals in the marketplace. Apple IS better if your metric is trivial and childish, but even for Apple fans, 'better' no longer means what it did a few years back.

    Since Apple is insanely rich, I would advise every dishonest Human with a technology bent to visit Apple HQ and pitch some pie-in-the-sky magic tech solution, for never has the company been so desperate to believe such nonsense. Honestly, I'd expect even an average 12-year old science student to know that as hardness improves (ie scratch resistance) so does brittleness. No-one at Apple had even this basic awareness, so they're clearly vulnerable for any sort of future con.

  11. They don't seem to care... by Ecuador · · Score: 3, Insightful

    They don't seem to care about losing customers. Perhaps they know that their customers are mostly fans who will always buy whatever overpriced gadget they throw at them, as long as the new product carries a new buzzword or two. That's what the sapphire screen was, a buzzword, and that is made clear by the fact that instead of switching to something about as effective like Gorilla glass, they shipped a scratch-able glass screen instead. It was not about using the best material for their screen, it was just about using the most marketable material. When the plan failed, their response was to change the marketing campaign.
    In the meantime, at the office, all iphones without protectors are full of scratches, while the Samsungs have mostly pristine screens...

    --
    Violence is the last refuge of the incompetent. Polar Scope Align for iOS
  12. Re:Then don't sign the contract by Kjella · · Score: 3, Insightful

    But it sounds like Apple was bankrolling GT for the factory. which means they negotiated some kind of investment budget. Apple probably went through the list, found what sounds like excesses and asked GT if all this was really necessary or if it could be done cheaper. Apparently GT failed to justify the cost, so it was stricken from the final budget. When shit hit the fan it might have been too late to start redesigning and they were already behind schedule and budget with botched batches, GT might not have had the financial muscle to fix it and Apple might be concerned about throwing good money after bad. After all, this is how most terrible investment decisions are made, we're already $500 million down the hole so we need to spend a hundred more to finish it. Then we're already $600 million down the hole so we need to spend a hundred more to finish it and so on. Apple had a reasonable plan B by sticking with Gorilla Glass so they weren't pot commited as they'd say in poker.

    Remember, just because GT can point to this and say that's why it failed doesn't mean it'd be a success otherwise as they might have stumbled on the next hurdle too. After all, if the product that did come out okay was that great I'm sure Apple would have been more willing to see it through too, unless they decided it was cheaper to let GT fail and pick up the pieces. I really doubt it's as easy as Apple buying GT's assets, installing a few UPSes in the factory and they're ready to go for the iPhone 6s. Like they say, production at this scale had never been attempted before which generally means you have to expect the unexpected. GT seems to have bet everything on things going according to plan, they gambled and lost. It's pretty cheap to try blaming Apple for their own botched execution, they're a business and don't just throw money around. If they failed to get sufficient investment that's nobody but GT's fault.

    --
    Live today, because you never know what tomorrow brings
  13. Re: haven't been following... by LordWabbit2 · · Score: 3, Insightful

    Put it in your pocket with keys.
    Could not agree more, don't care what it's made from, if you do the above, it will come out scratched.
    It's like keys that are unobserved in your pocket turn into diamonds.

    --
    There are three kinds of falsehood: the first is a 'fib,' the second is a downright lie, and the third is statistics.
  14. Re: haven't been following... by Anonymous Coward · · Score: 2, Insightful

    Wedding band or phone? Wedding band or phone? Wedding band or phone? ...fuck it, wedding band has to go!