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Incorrectly Built SLS Welding Machine To Be Rebuilt
schwit1 writes A giant welding machine, built for NASA's multi-billion dollar Space Launch System (SLS), has to be taken apart and rebuilt because the contractor failed to reinforce the floor, as required, prior to construction: "Sweden's ESAB Welding & Cutting, which has its North American headquarters in Florence, South Carolina, built the the roughly 50-meter tall Vertical Assembly Center as a subcontractor to SLS contractor Boeing at NASA's Michoud Assembly Facility in New Orleans.
ESAB was supposed to reinforce Michoud's floor before installing the welding tool, but did not, NASA SLS Program Manager Todd May told SpaceNews after an April 15 panel session during the 31st Space Symposium here. As a result, the enormous machine leaned ever so slightly, cocking the rails that guide massive rings used to lift parts of the 8.4-meter-diameter SLS stages The rings wound up 0.06 degrees out of alignment, which may not sound like much, "but when you're talking about something that's 217 feet [66.14 meters] tall, that adds up," May said.
Asked why ESAB did not reinforce the foundation as it was supposed to, May said only it was a result of "a miscommunication between two [Boeing] subcontractors and ESAB."
It is baffling how everyone at NASA, Boeing, and ESAB could have forgotten to do the reinforcing, even though it was specified in the contract. It also suggests that the quality control in the SLS rocket program has some serious problems.
ESAB was supposed to reinforce Michoud's floor before installing the welding tool, but did not, NASA SLS Program Manager Todd May told SpaceNews after an April 15 panel session during the 31st Space Symposium here. As a result, the enormous machine leaned ever so slightly, cocking the rails that guide massive rings used to lift parts of the 8.4-meter-diameter SLS stages The rings wound up 0.06 degrees out of alignment, which may not sound like much, "but when you're talking about something that's 217 feet [66.14 meters] tall, that adds up," May said.
Asked why ESAB did not reinforce the foundation as it was supposed to, May said only it was a result of "a miscommunication between two [Boeing] subcontractors and ESAB."
It is baffling how everyone at NASA, Boeing, and ESAB could have forgotten to do the reinforcing, even though it was specified in the contract. It also suggests that the quality control in the SLS rocket program has some serious problems.
Actually, that's only sort-of true. I started with MCC interim release, but couldn't get it to work properly. So then I spent a few days downloading SLS and it worked just fine - well, as good as you could expect with only 4MB of ram. But I didn't notice any alignment issues, and I wasn't instructed to reinforce the floor so I didn't. I had problems with overheating during compilation though, which I fixed by a powerful floor fan pointed at the air intake of the PC. I later fixed this more gracefully with a home-made triple-sized heat sink. Maybe that's what NASA should do, build a giant heat sink onto it.