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Researchers Make a High-Performance Battery From Junkyard Scraps (vanderbilt.edu)

Science_afficionado writes: A team of engineers and materials scientists at Vanderbilt University have discovered how to make high-performance batteries using scraps of metal from the junkyard and common household chemicals. The researchers believe their innovation could provide the large amounts of economical electrical storage required by the grid to handle alternative energy sources and may ultimately allow homeowners to build their own batteries and disconnect entirely from the grid. Vanderbilt University News reports: "To make such a future possible, Pint headed a research team that used scraps of steel and brass -- two of the most commonly discarded materials -- to create the world's first steel-brass battery that can store energy at levels comparable to lead-acid batteries while charging and discharging at rates comparable to ultra-fast charging supercapacitors. The research team, which consists of graduates and undergraduates in Vanderbilt's interdisciplinary materials science program and department of mechanical engineering, describe this achievement in a paper titled 'From the Junkyard to the Power Grid: Ambient Processing of Scrap Metals into Nanostructured Electrodes for Ultrafast Rechargeable Batteries' published online this week in the journal ACS Energy Letters. The secret to unlocking this performance is anodization, a common chemical treatment used to give aluminum a durable and decorative finish. When scraps of steel and brass are anodized using a common household chemical and residential electrical current, the researchers found that the metal surfaces are restructured into nanometer-sized networks of metal oxide that can store and release energy when reacting with a water-based liquid electrolyte. The team determined that these nanometer domains explain the fast charging behavior that they observed, as well as the battery's exceptional stability. They tested it for 5,000 consecutive charging cycles -- the equivalent of over 13 years of daily charging and discharging -- and found that it retained more than 90 percent of its capacity."

117 comments

  1. Junkyard stuff by rossdee · · Score: 1

    If we find the Mark Wayne McGinnis scrapyard se would be set.

  2. Bet they made it for mice by grasshoppa · · Score: 4, Funny

    Those fuckers are always getting the latest and greatest stuff.

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  3. Not really. by Anonymous Coward · · Score: 4, Funny

    Maybe in 1985, when plutonium is available in every corner drug store, but in 2016, it's a little hard to come by.

    1. Re:Not really. by zwarte+piet · · Score: 1

      sigh..... 3 Those were the days....

    2. Re:Not really. by Anonymous Coward · · Score: 0

      Pffft.... plutonium..... my Mr. Fusion makes your plutonium based appliances look like my kid's Easy Fission Reactor.

  4. MacGyver by Anonymous Coward · · Score: 0

    MacGyver would have figured this out ages ago.

    1. Re:MacGyver by Anonymous Coward · · Score: 0

      "MacGyver would have figured this out ages ago." ...And he did. Five decades back, we, (Exploratorium), made Batteries, well to be specific, _Cells_, from scrap Aluminum sheet coated with Copper Sulfide, baked in a kiln, and then sandwiched with scrap Copper, Steel, Zinc, Lead, or Tin, and soaked in whatever was available. I forget the specific Electrochemistry, but pretty much any two widely differing metals work in differing ways, with many different kinds of Electrolytes. Lemon Juice was pretty good.

      The only thing new here is that they have identified one of several possible mechanisms. But... but, does it scale?
      " Pint headed a research team that used scraps of steel and brass – two of the most commonly discarded materials – to create the world’s first steel-brass battery that can store energy at levels comparable to lead-acid batteries while charging and discharging at rates comparable to ultra-fast charging supercapacitors."
      This is pretty much useless as stated. Current Lithium-Variation Cells have ten times the capacity of Lead-Acid per Kilogram, and there is virtually no practical use for "ultra-fast charging supercapacitors" unless one is interested in Railguns.

      BTW, "MacGuyver" and I have more in common than just the first name. I could do more with a bunch of Electric Golf Carts, a pack of Bobby Pins, a Railgun, and a Harpsichord, than he could have possibly imagined.

    2. Re:MacGyver by I'm+New+Around+Here · · Score: 1

      Where do you find harpsichords nowadays?

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    3. Re:MacGyver by FatdogHaiku · · Score: 5, Funny

      ...unless one is interested in Railguns.

      Anyone browsing /. that does not have an interest in railguns should be ejected from the site... using a railgun!

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    4. Re: MacGyver by Anonymous Coward · · Score: 0

      You're also required to have a pin-up of Mikasa Mojito on your bedroom wall.

      Othinus-fags go home.

      Also: Cubs win! Cubs win! Motherfuckin Cubs win!

    5. Re: MacGyver by ITRambo · · Score: 1

      You sound like lovable drunk asshole. Cheers.

    6. Re:MacGyver by mlts · · Score: 4, Informative

      Supercaps have their place. Even though they have a lot less energy density than batteries, they are useful to have with a solar array just because they can be charged up quickly, with less need of a precise charge controller with scaling voltages to SoC levels (especially lithium batteries that will go boom if they are not precisely charged/discharged). Supercaps can allow charging to continue for batteries for a little bit after the sun goes down as well as help maintain an even charge if a cloud passes over the panels.

      It would be nice to see some advance to allow supercaps to have a better energy density per volume. The fact that they have a virtually unlimited charge/discharge life (as the charging is a physical, not chemical process) and they can handle a lot of incoming amperage is quite nice.

    7. Re: MacGyver by Anonymous Coward · · Score: 0

      Let's be buddies! Butt buddies!

    8. Re:MacGyver by Anonymous Coward · · Score: 0

      "Where do you find harpsichords nowadays?"

      Surprisingly, this is a most MacGuyverish question...
      Kits, or craft from scratch. There are just a few manufacturers, as the demand for commercial Acoustic Harpsichords these days is minimal. But for a few hundred dollars and up, one can buy a kit with of all the parts needed.
      Why is a Harpsichord needed for a Railgun? Timing.
      Use the batteries from the Golf Carts to charge up the Drift Tubes in series, and use the Harpsichord plectrums to short out the Bobby Pins and thus the Drift Tubes in sequence, upon ejectile exit, as played on the keyboard. Start with Grave for the longest Drift Tubes, and work up to Prestissimo. Or something like that... this takes practice...

    9. Re: MacGyver by Anonymous Coward · · Score: 0

      For some applications weight is the primary determiner so obviously lithium chemistry wins, in others cost is far more important...and home energy storage is one of those areas. A battery wall made of these would cost less than anything lithium and while it might weigh more it wouldn't be that much bigger. Also a steel/brass battery would probably weigh less than a lead acid battery of the same charge density if their descriptions are to be believed.

    10. Re:MacGyver by Anonymous Coward · · Score: 0

      "MacGuyver" and I have more in common than just the first name

      Your name is "Angus" too?

      What a small world! Did your parents name you after MacGyver too, or was it just a coincidence and you found out later?
      Either way, I thought I was the only one.

    11. Re:MacGyver by Anonymous Coward · · Score: 0

      As an avid Quake 2 player, I am extremely interested in Railguns.

    12. Re: MacGyver by MountainLogic · · Score: 1

      The teaser summary at the publisher's website states: "cell voltages up to 1.8 V, energy density up to 20 Wh/kg, power density[sic] up to 20 kW/kg, and stable cycling over 5000 cycles in alkaline electrolytes." Lead acid batteries have an energy density of 41 Wh/kg and Lion has around 128. So not a great performer per weight or volume, but if it is cheap enough who cares for fixed location applications. If it is cheap enough, bring in a back hoe, dig a hole, drop in a bog box and have 10 kWhs in your back yard.

    13. Re:MacGyver by Anonymous Coward · · Score: 0

      This message sponsored by BAE and Carls Jr.

    14. Re:MacGyver by wasteoid · · Score: 1

      when life gives you lemons, burn life's house down - with the lemons!

    15. Re:MacGyver by ChoGGi · · Score: 1

      Downstairs? or grab a kit from http://www.zhi.net/
      If you're a little further north then you can get a new or used from http://www.claviersbaroques.co...

  5. So? by qubezz · · Score: 2

    It seems the "scrap" element was just added as "junk science" clickbait. The fact that one source of metals is from recycling - well that's what metal recycling does. It turns cars and computers into ingots and back into cars and computers. I can turn mining trails into nuclear weapons using science too, but I haven't discovered anything.

    1. Re:So? by Razed+By+TV · · Score: 3, Interesting
      I think they just used small pieces of scrap meal taken out of a scrap yard. Still not as exciting as headline entails, "researchers use scrap pieces that were already a good candidate for the job and probably not representative of whats just lying around"

      To make such a future possible, Pint headed a research team that used scraps of steel and brass - two of the most commonly discarded materials -

      The obtained scrap carbon steel (1010 steel) and brass sheets (Yellow brass, 67% Cu/33% Zn)

      So while the yard may be full of the materials, the majority probably needs to be refined in some way to be a particular form factor... brass sheets, and whatever shape the steel needs to be.

    2. Re:So? by Anonymous Coward · · Score: 1

      I found the paper. The electrodes are prepared with ammonium fluoride, argon, platinum/calomel, potassium hydroxide, and hydrochloric acid, not to mention the equipment (Metrohm Autolab controller and a Keithley sourcemeter).

      I suspect that we will be able to replicate the results with similar materials in short order.

      I found the paper on an Iranian server, of all places.

    3. Re:So? by vtcodger · · Score: 3, Funny

      "The electrodes are prepared with ammonium fluoride, argon, platinum/calomel, potassium hydroxide, and hydrochloric acid"

      "When scraps of steel and brass are anodized using a common household chemical and residential electrical current, the researchers found that the metal surfaces are restructured into nanometer-sized networks of metal oxide that can store and release energy when reacting with a water-based liquid electrolyte."

      Common household chemical? Just checked. I'm flat out of Aluminum Fluoride and Platinum/Calomel. The Argon tank is empty too. I do, as it happens, I do have a bit of HCl in the garage. Can I substitute peanut butter and laundry detergent for the chemicals the experimenters used?

      --
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    4. Re:So? by jimbolauski · · Score: 3, Funny

      Common household chemical? Just checked. I'm flat out of Aluminum Fluoride and Platinum/Calomel. The Argon tank is empty too. I do, as it happens, I do have a bit of HCl in the garage. Can I substitute peanut butter and laundry detergent for the chemicals the experimenters used?

      Aluminum Fluoride -> cut up pieces of aluminum foil and put in mouthwash then heat in microwave for 2 minutes
      Platinum/Calomel -> put spark plugs in a twix and place over medium heat in a sauce pan.

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    5. Re:So? by Anonymous Coward · · Score: 0

      Ammonium fluoride is a household chemical?

      For what?

    6. Re:So? by BKX · · Score: 1

      I'll grant you that the stuff you need isn't exactly household standard, It's all pretty easily available You don't actually need a platinum foil electrode or a calomel reference electrode; those are just what they used so they could figure out what was going on in the anodization process. You could just about anything, I believe, as the electrode just supplies the electricity, but doesn't interact chemically. I could be wrong, however, but that was my understanding based on my knowledge of these things and reading the paper. In fact, I'm thinking about trying it out. If I can make it work with a custom made battery charging circuit that I've been working on, maybe I'll sell a kit.

    7. Re:So? by cellocgw · · Score: 1

      Aluminum Fluoride -> cut up pieces of aluminum foil and put in mouthwash then heat in microwave for 2 minutes
      Platinum/Calomel -> put spark plugs in a twix and place over medium heat in a sauce pan.

      Someone's been reading The Anarchist's Cookbook recently.

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    8. Re:So? by Anonymous Coward · · Score: 0

      The vast majority of scrap steel out there is 1010, 1008, similar. The chemical differences are very small and these are readily available in large amounts.

      Also, that brass is your standard brass, it'd be more difficult to find some that you would have to refine to get there than it would be to find mountains of that.

      Basically, if I had $40 to spend on this, I could have the shop I work out cut out a bunch of pieces of maybe 24 Ga metal into small plates, process them as per the study, and make a large home battery for a couple hundred bucks of material.

    9. Re:So? by Verdatum · · Score: 1
      For anyone interested, Ammonium fluoride is a rust-remover and also used as a toilet-bowl cleaner. Argon is used by welders; I've got some chained up outside my basement. Potassium hydroxide is the historic form of lye. You could likely use the more commonly available sodium hydroxide, which is sold as drain-unclogging crystals. I happen to have some potassium hydroxide on hand because it's sometimes used in setting certain fabric dyes. hydrochloric acid, aka muriatic acid is used for etching cement prior to painting it. You can get it by the gallon at the hardware store.

      Platinum/calomel is a bit weirder, but another commenter said that any reference electrode would be fine.

    10. Re:So? by Verdatum · · Score: 1

      (Oh wait, I can't read good. Aluminum fluoride....Yeah, I can't think of any good ways to make that with household stuff.)

    11. Re:So? by Verdatum · · Score: 1

      I'm gonna have to do some checking to see how I'd get aluminum fluoride; I'd prefer not to store hydrogen-fluoride in my house; that's scary stuff. But beyond that, yeah, I'm also kinda tempted to try this one myself.

    12. Re: So? by BKX · · Score: 1

      I wouldn't want to be in the same building as hydrogen fluoride. Aluminum fluoride is available on eBay for $100/500g. While not exactly cheap, it's not exactly expensive or, apparently, hard to get. It's looks like something to try out more and more.

    13. Re:So? by Anonymous Coward · · Score: 0

      Stupid question here: is a particular steel alloy required for this to work properly? "Steel" is a word applied to a vast profusion of metallic materials, with wildly varying physical and chemical characteristics, and the only thing they all have in common is that they're all mostly iron.

  6. using a common household chemical? by Anonymous Coward · · Score: 0

    "When scraps of steel and brass are anodized using a common household chemical and residential electrical current,"

    Not sure the houses the author visits, but not many I know have ammonium fluoride and even less have cylinders of argon/hydrogen gas lying about!

    1. Re:using a common household chemical? by Anonymous Coward · · Score: 0

      anyone who does TIG welding is going to have a cylinder of Argon lying about.

    2. Re:using a common household chemical? by Anonymous Coward · · Score: 0

      anyone who does TIG welding is going to have a cylinder of Argon lying about.

      Sure, but more of us have 'gasless' MIG welders, locally it was a PITA to get the gas, easier to get the wire so I switched...admittedly nowadays things have sort of improved wrt gas supplies, but it's still a hell of a lot easier to get the flux-cored wire in a hurry, so, yes welding suppliers will get you your Argon, but it's not the sort of thing you'd find in an average household.

      As to the other things, '..discovered how to make high-performance batteries using scraps of metal from the junkyard and common household chemicals. '
      describing these things as household chemicals is somewhat disingenuous.

      ammonium fluoride... not a common household chemical, unless you're heavily into glass etching as pastime (and not the sort of stuff you'd really want to describe
      as a 'household' chemical in the first place)
      platinum/calomel ... Oh sure, I've *tons* of the stuff just cluttering up the corners of my home...
      potassium hydroxide ... something I actually do have a small quantity of somewhere, though not what I'd call a common household chemical as it's a lot less common than sodium hydroxide.
      hydrochloric acid ... again, I could obtain it, but 'They' get a bit funny about people ordering it to to be delivered to residential addresses..not a common household chemical on its own, but it is the main ingredient in a number of common household products though, albeit in rather dilute concentrations.

      As for the Metrohm Autolab controller and a Keithley sourcemeter...no household should be without them!

    3. Re:using a common household chemical? by Anonymous Coward · · Score: 0

      Actually HCl is probably the most common of those chemicals. You can get gallons of it without anyone batting an eye. Go to a pool supply store and ask for Muriatic Acid, it's used to clean cement pools.

    4. Re:using a common household chemical? by konohitowa · · Score: 1

      That's certainly a use, but it's mostly used for Ph adjustments.

    5. Re:using a common household chemical? by ChrisMaple · · Score: 1

      Also note that calomel is mercurous chloride. It's not as poisonous as it sounds, but you don't want to have a jar of it sitting around if you don't really have a use for it.

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    6. Re:using a common household chemical? by Blaskowicz · · Score: 1

      It's also easy mode for cleaning the crapper.

  7. Re:Not worth the materials its made of by Anonymous Coward · · Score: 1

    Are they not? Apparently they charged them 5000 times. That seems pretty rechargeable.

  8. Improved nickel iron battery by Anonymous Coward · · Score: 4, Interesting

    The nickel iron battery in alkaline is an old, rugged battery chemistry. The nanostructuring the surface is new. The scrap bit seems like hype. Steel is easy to separate out by magnets, and copper is more expensive. So is nickel. I guess a cheaper substitute to nickel would also be an improvement.

    1. Re:Improved nickel iron battery by mlts · · Score: 5, Informative

      NiFe batteries definitely have a place. Iron Edison batteries are used in stationary solar arrays because they are easy to take care of (built in watering system), and can handle a lot of cycles. Long life is crucial in this application. NiFe batteries also don't get damaged when their charge level is below 50%.

      However, NiFe batteries have a relatively low energy per volume density compared to lead-acid or lithium batteries. You wouldn't want to use NiFe batteries as electrical storage in your campervan, for example.

    2. Re:Improved nickel iron battery by Bob+the+Super+Hamste · · Score: 3, Interesting

      they are easy to take care of

      To that I would add they can also take a lot of abuse unlike a lot of other batteries. They are easy to recondition which is good for those looking for a low total cost of ownership.

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    3. Re:Improved nickel iron battery by Anonymous Coward · · Score: 0

      "The nickel iron battery in alkaline is an old, rugged battery chemistry. The nanostructuring the surface is new. The scrap bit seems like hype. Steel is easy to separate out by magnets, and copper is more expensive. So is nickel. I guess a cheaper substitute to nickel would also be an improvement."

      Compared to Lithium, Nickel is just....pocket change.

    4. Re:Improved nickel iron battery by evilviper · · Score: 1

      Iron Edison batteries are used in stationary solar arrays

      Are they? Seems a lot of marketing hype that only a few fools buy into. Sure they can possibly last 10X longer, but they cost 10X more, too.

      NiFe batteries also don't get damaged when their charge level is below 50%.

      Nor do lead-acid golf-cart batteries. Charge controllers which will prevent full discharge cost next to nothing, and spec'ing twice the capacity is still FAR cheaper than expensive special batteries.

      NiMH batteries could last much longer than lead-acid batteries, while being zero maintenance, but they don't get used for such purposes because, again, they're more expensive.

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    5. Re:Improved nickel iron battery by mlts · · Score: 1

      Oddly enough, this topic goes back and forth on RV forums. Say someone needs 200 ampere-hours for a weekend. They can either buy two lead-acid batteries (each being about a C-note), or go LiFePO4, which can go up to 20x the price. Most people just stay with the lead-acid ones. However, it seems that more people are moving to LiFePO4 batteries because of the higher energy density, and the fact that you can draw them to almost empty without damaging them, even though they have a huge price premium.

    6. Re:Improved nickel iron battery by Anonymous Coward · · Score: 0

      Iron Edison batteries are used in stationary solar arrays

      Are they? Seems a lot of marketing hype that only a few fools buy into. Sure they can possibly last 10X longer, but they cost 10X more, too.

      Maybe because nobody, or hardly anybody, makes them anymore?

      In fact I've read, but cannot confirm, that some so-called "manufacturers" just recycle old Edison cells in new cases.

    7. Re:Improved nickel iron battery by Anonymous Coward · · Score: 0

      Iron Edison makes new ones. They have two lines. Some made in the US, and others imported. They are not reconditioned, but new jars.

    8. Re:Improved nickel iron battery by evilviper · · Score: 1

      it seems that more people are moving to LiFePO4 batteries because of the higher energy density, and the fact that you can draw them to almost empty without damaging them, even though they have a huge price premium.

      NiMH is probably as good or superior in every respect.

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    9. Re:Improved nickel iron battery by Anonymous Coward · · Score: 0

      I feel dumb by asking, but why is NiMH so relatively rare?

    10. Re:Improved nickel iron battery by drinkypoo · · Score: 1

      NiMH is probably as good or superior in every respect.

      No way, not at all. NiMHs can be damaged by excessive discharge, and they definitely don't have the capacity.

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    11. Re:Improved nickel iron battery by evilviper · · Score: 1

      NiMHs can be damaged by excessive discharge, and they definitely don't have the capacity.

      You clearly know absolutely nothing of what you speak...

      NiMH has just slightly lower energy (watt-hours) per volume (not weight) of Li-Ion, and LiFePO4 is lower power so the gap is even closer.

      NiMH is absolutely NOT notably damaged by excessive discharge, nor does over-charging have significant effects. Li-Ion batteries, meanwhile, are SEVERELY affected by excessive discharge and over-charging, hence protected Li-Ion cells... NiMH doesn't need protective circuitry.

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    12. Re:Improved nickel iron battery by evilviper · · Score: 1

      NiMH got a slow start as patents on the technology were held by car maker Daimler-Benz and not available to license at reasonable prices, which significantly limited adoption. Li-Ion came along not too long after, and the slightly higher capacity, as well as far lesser weight, made them preferred in mobile devices.

      NiMH is extremely popular in the form of rechargeable AAA/AA/C/D batteries. The low self-discharge versions are far superior to disposable Alkaline batteries in nearly all use-cases, and prices have dropped so they now have payback times of just 10 or so recharge cycles.

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  9. Re:Not worth the materials its made of by penguinoid · · Score: 2

    What does a junkyard have to do with it? Is it because a steel-brass battery is a complete waste of steel and brass?

    I suspect so. I mean, my car was largely built from scraps of metal from a junkyard, reforged into good steel, but really the source of a material has little to do with anything.

    These batteries are not rechargable and a complete waste of time and effort.

    Then how come they recharged them 5000 times with only 90% loss of capacity?

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  10. Did they fall off a toilet by Anonymous Coward · · Score: 0

    Sign me up once it t takes banana peel and beer can

    1. Re: Did they fall off a toilet by Anonymous Coward · · Score: 0

      Go lynch yourself you prolapsed asshole.

    2. Re: Did they fall off a toilet by Anonymous Coward · · Score: 0

      Tell Mike Tyson your views on "NIIIIGGGGGGEEEERRRRS".

  11. Only 20 wh per kg? by mark-t · · Score: 1

    For comparison, current rechargeable lithium ion has anywhere from 100wh/kg almost 300wh/kg. Heck, even Ni-Cd is about 70wh/kg...

    It's neat that it's got a fast recharge capability, but the energy density is still too low to be practical for anything major in this day and age.

    1. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      For comparison, current rechargeable lithium ion has anywhere from 100wh/kg almost 300wh/kg. Heck, even Ni-Cd is about 70wh/kg...

      It's neat that it's got a fast recharge capability, but the energy density is still too low to be practical for anything major in this day and age.

      Perhaps it would be good for whole-house storage. My basement does not care how much a bank of batteries weighs.
      All I ask is that they be (1) cheap, and (2) not burst into flame.

    2. Re:Only 20 wh per kg? by Mr0bvious · · Score: 4, Insightful

      Not really.

      When storing energy for my *house* I don't give a rats about energy density as long as I can put it somewhere where it's not a total nuisance.

      --
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    3. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      But for household use, I don't think that the main benefit (fast discharge/charge) is a big need, either.

    4. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      Well, if you have an electric vehicle it could be fairly nice to be able to do a fast charge from the house batteries.
      It doesn't hurt to have the possibility, even if it isn't that useful.

    5. Re:Only 20 wh per kg? by serviscope_minor · · Score: 3, Insightful

      It's neat that it's got a fast recharge capability, but the energy density is still too low to be practical for anything major in this day and age.

      Not really: it's too low for where density is a serious concern, e.g. mobile applications. It is however super cheapass, and does not rely on rare, expensive or horribly toxic metals. It's fine for bulk storage.

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    6. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      Electric oven, kettle, leaf blower could easily suck down peaks of 15kW or so. I can see fast discharge being useful.

    7. Re:Only 20 wh per kg? by dlingman · · Score: 1

      But how else will you power your roof mounted railguns?

    8. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      Imagine when the AC, Fridge, TV, Microwave and oven all enteres peak-usage at the same time... Fast discharge is quite useful unless you want to have a large amount of batteries to be able to handle the peaks..

      Also fast charge is good if you have solar/wind etc since you can manage with fewer batteries.

      Another scenario is if you have blackouts and you want to recharge your batteries within a small amount of time...

    9. Re:Only 20 wh per kg? by Anonymous Coward · · Score: 0

      My roof mounted railgun needs to fling only one set of rails, once a year. The energy storage can have a slow charge curve, but must have rapid discharge capability.

      My greater concern is how to collect any R. tarandus that may be attached to the aforementioned set of rails without harming the specimens. The specimens do have to pass glatt inspection when all is said and done, before I can enjoy any roast haunch of reindeer.

  12. allow homeowners to build their own batteries by Anonymous Coward · · Score: 0

    Most people couldn't go off grid if they were handed a fully operational pre-configured system. I don't see people building their own batteries any time soon.

  13. Patent? by Fnord666 · · Score: 3, Insightful

    "We're forging new ground with this project, where a positive outcome is not commercialization, but instead a clear set of instructions that can be addressed to the general public. It's a completely new way of thinking about battery research, and it could bypass the barriers holding back innovation in grid scale energy storage," Pint said.

    So far, batteries have remained outside of this culture, but I believe we will see the day when residents will disconnect from the grid and produce their own batteries. That's the scale where battery technology began, and I think we will return there," Pint said.

    I think Pint is a bit self deluded if he thinks the university isn't going to patent the hell out of any possible development from this and wring every copper they can in licensing fees. In addition, I really can't see most people building their own batteries of sufficient storage capacity to power a home during peak usage time. Maybe an "Almost Ready to Charge(ARC)" kit that you would just have to add electrolyte to before using.

    --
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    1. Re:Patent? by penguinoid · · Score: 2

      Capacity would be mostly a function of mass, wouldn't it? And discharge rate would be based largely on surface area. Both can be increased if you have enough cheap material, although putting the cathode and anode near each other would be more of a problem. If I could build a powerful battery from cheap scrap, I probably would. Although lots of people would make a combination battery-deathtrap, with a weak container and a nasty electrolyte.

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    2. Re:Patent? by Maxwell'sSilverLART · · Score: 1, Informative

      In addition, I really can't see most people building their own batteries of sufficient storage capacity to power a home during peak usage time. Maybe an "Almost Ready to Charge(ARC)" kit that you would just have to add electrolyte to before using.

      I can't see even that much. Messing with house wiring can be dangerous, both to the user and to people down the line (literally). Just plugging it in and letting it backfeed could get someone killed; there's a reason generators have to be installed with a cutoff switch to prevent that possibility.

      --
      Moderate drunk! It's more fun that way!
    3. Re:Patent? by rickyslashdot · · Score: 4, Informative

      Here we go again - a 'private' institution garnering information and expertise from the PEOPLE's funds - NASA and other 'public' funded agencies - - - and NASA explicitly states that they release their information on a "NON-EXCLUSIVE" license - in other words, ANYBODY can ask for, and GET, authorization to use their research.
      WHY in the hell is this information locked up behind a pay-wall ?
      Best guess - money hungry, and with no morale compass.

      Here's the link, provided by ???? for the actual article and data ---> http://pubs.acs.org/doi/suppl/...

      More info can be garnered from ---> http://pubs.acs.org/

      and at ---> http://pubs.acs.org/doi/suppl/...

      REALLY a pain to follow-up on, but worth the effort due to another /. contributor providing REAL information

      --
      redneck geek
    4. Re:Patent? by 93+Escort+Wagon · · Score: 1

      I think Pint is a bit self deluded if he thinks the university isn't going to patent the hell out of any possible development from this and wring every copper they can in licensing fees.

      They most certainly will - and Pint will happily go along with it. When he talked about everyone using the tech, he was definitely also thinking about the royalties involved should that happen.

      This is how university research largely seems to function nowadays. Tax dollars pay for the research (an idea I am strongly behind), and then the researcher and the university turn around, lock it all up and reap the financial benefits (something that really needs to change, in my opinion).

      --
      #DeleteChrome
    5. Re:Patent? by drinkypoo · · Score: 1

      Just plugging it in and letting it backfeed could get someone killed; there's a reason generators have to be installed with a cutoff switch to prevent that possibility.

      Generator, inlet, breaker box, junction box, main junction box. I sourced the generator from harbor freight for around $500 for 7kW (8.75kW peak), inlet from Amazon for ten bucks-ish, breaker box and dual 30A breaker from a yard sale, breaker was bad but I got another one from a yard sale which was good, junction box from local hardware store. Installed in the pump house. There's another dual 30A breaker at the other end of the home run, in the main junction box. Water pumps tie into the junction box and have their own big switches. Everything has to be switched off before the generator, easy peasy. Big fat switches are all right there on their respective boxes on the same few square feet of plywood.

      The average person won't even attempt this, though. They'll just pay an electrician who will bang it out.

      My complaint about this story is that it is crap. It tells us almost nothing useful. KOH is used in the electrolyte, but what is used to anodize the plates? Anyone have access to the actual paper?

      The fact is that batteries are made up of cells and there's no reason why any schmoe shouldn't be able to string a bunch of cells together. It's not rocket surgery bolting some electrodes onto some copper strips. Hell, you could even cheap out and use Aluminum, but then you'd need to account for galvanic corrosion by using passivated hardware. Zinc anti-seize and zinc galvanized hardware is the el cheapo solution there; it will still corrode, but the zinc will corrode first.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    6. Re:Patent? by bussdriver · · Score: 1

      If they don't patent everything possible, then somebody else does. Then they have to pay somebody else to use their own research! This has already been a problem. Don't forget the grants with deals which give a private party the rights.

      Say somebody adds something small onto your work, then charges you to use it and you have nothing to bargain with because you didn't patent anything - so the free loader is then charging you!

      Not that long ago we changed patents in the USA so you don't have to be the 1st inventor - it's 1st to file for the patent or something like that... It doesn't help smaller players because filing a patent isn't free and making it stick is more like a legal art form than engineering.

  14. just sell the brass by Anonymous Coward · · Score: 0

    How does this compare to selling the brass, and buying Tesla Li-ion Powepacks? I bet that would result in more capacity per kg of brass.

  15. Re:Not worth the materials its made of by Anonymous Coward · · Score: 1

    What does a junkyard have to do with it? Is it because a steel-brass battery is a complete waste of steel and brass?

    I suspect so. I mean, my car was largely built from scraps of metal from a junkyard, reforged into good steel, but really the source of a material has little to do with anything.

    These batteries are not rechargable and a complete waste of time and effort.

    Then how come they recharged them 5000 times with only 90% loss of capacity?

    With 90% of?

  16. Temperature chart? by synaptic · · Score: 2

    I'm curious how these cells perform in cold weather conditions.

    I use 12VDC lead-acid SLA batteries on a mountain top for a wireless repeater but those are like 0.05kw/kg and $280-300/ea. Getting heavy batteries up the mountain can be extremely challenging (think snowshoes uphill in 5-6ft of snow carrying a 100lb replacement battery). I'm also at the 49th parallel so winter peak solar is like 3 hours/day and you need a large buffer in case it is effectively zero hours of solar for days in a row while keeping your radios up 24/7.

    Something like this would be great for me since it's something like 1500x more energy dense by weight... That is, if it can survive cold weather, or with a heater it is still an effective alternative.

    1. Re:Temperature chart? by drinkypoo · · Score: 3, Insightful

      Something like this would be great for me since it's something like 1500x more energy dense by weight... That is, if it can survive cold weather, or with a heater it is still an effective alternative.

      Put them in a vault in the ground, which is at a perpetual fifty degrees. (insulate the sides, but put the bottom in ground contact.) It will increase the cost of initial construction, but it may be worth it.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    2. Re:Temperature chart? by Anonymous Coward · · Score: 0

      Alistair Maclean's novel "Ice Station Zebra" mentions Nife cells being used in an Arctic geophysical laboratory.

    3. Re:Temperature chart? by Anonymous Coward · · Score: 0

      I think your math is off. These are showing 20w/kg, and the batteries you are carrying up a mountain are 50W/kg (.05kW/kg)

    4. Re:Temperature chart? by avandesande · · Score: 1

      The general rule of thumb is that chemical reaction speed halves every 10 degrees C. I am pretty sure every chemical battery will have poor cold weather characteristics.

      --
      love is just extroverted narcissism
    5. Re:Temperature chart? by FirstOne · · Score: 1

      This battery has lower energy density(20Whr/kg) than your current SLA's at (50Whr/kg)..ref

      The claim of room temperature processing is also somewhat misleading.. They included an annealing step at 350C under argon atmosphere for 1 hr for processing the iron oxide nanorods.

      No mention of charge efficiency, should be bettery than the 60 to 70% for SLA's, (note: Lithium ion charge efff is ~95-98%)..

    6. Re:Temperature chart? by Anonymous Coward · · Score: 0

      Exide's Absolyte GP series of VRLA cells claims freeze tolerance to -40 and they are designed for 20 year life on float service. They have modular cells so you can replace a single failed cell instead of a whole battery if one cell fails, and per-cell monitoring is simple. They can be purchased as modular racks of several cells that are seismic zone IV rated, or as cells with individual handles on their individual cases. Each cell being separate means you can have WAY higher battery capacity while carrying a manageable per-cell weight up the mountain.

      The linked .pdf shows a 91lbs. cell in its own case with carrying handles with a nominal 472Ah rating. Six of those and you're at 12V 472Ah nominal, which is something like a dozen normal car batteries' capacity. http://www.exide.com/Media/files/Downloads/IndustAmer/Section%2026_12%202012-09%20Absolyte%20GP%20Single%20Cell%20Modules%20Specs.pdf which was found here http://www.exide.com/au/en/product-solutions/network-power/product/absolyte-gp.aspx

      Sorrynotsorry for sounding like an ad... I've been dealing with these at work lately and I'm impressed.

    7. Re:Temperature chart? by synaptic · · Score: 1

      Hrm, yes. In the abstract, it says "energy density up to 20 Wh/kg, power density up to 20 kW/kg". (http://pubs.acs.org/doi/abs/10.1021/acsenergylett.6b00295)

      I suppose I'm getting tripped up on the difference between "energy density" and "power density".

      I use VmaxTanks SLR155 AGM/SLA 155Ah 12VDC batteries (https://www.vmaxtanks.com/SLR155-AGM-Solar-Battery-_p_66.html).
      These weigh 90lbs (40.9kg) and can store 2.1kWh of energy. (2.1kWh)/(40.9kg) = 51.3Wh/kg, which is about what you said.

      So, you're right. 20Wh/kg FnCu < 51.3Wh/kg PbS. The difference in units between "energy density" and "power density" appears to be time.

      How would you relate the gravimetric power density of 20kW/kg of the proposed battery cells to that VmaxTanks battery?

      Or, what is the distinction between gravimetric energy density and power density?

    8. Re:Temperature chart? by synaptic · · Score: 1

      Yeah, I seem to be getting tripped up on the difference between gravimetric energy density and power density.

      The abstract says an "energy density up to 20 Wh/kg, power density up to 20 kW/kg".

      Do you have any suggestions on relating that power density quantity to other battery types?

      I get 2-3kWh out of my 90lb 155Ah 12VDC AGM/SLA batteries sipping at a 60hr rate. But that battery is about 41kg, so what do they mean by 20 kW/kg?
      Shouldn't I get 41kg/battery * 20kW/kg = 1800kW/battery? Reducing that to 1.8MW doesn't seem realistic. What's the right way to think about this?

    9. Re:Temperature chart? by synaptic · · Score: 1

      That is actually pretty interesting, thanks.

      I've heard of Exide but hadn't really been aware of some of those features, or hadn't yet run into the problems that would make those features interesting enough to remember. All I saw was a higher price tag but I can see the value now. :)

    10. Re:Temperature chart? by synaptic · · Score: 1

      Sure, but what kind of differences are there between battery chemistries at say 32F or 0F at different states of charge?

      I generally don't consider LiPos for cold-weather deployment, for instance. Though, maybe that's wrong to do.

  17. Re:Source? by Anonymous Coward · · Score: 0

    1.sci-hub.cc (http://scihub22266oqcxt.onion/)
    2.10.1021/acsenergylett.6b00295
    3.???
    4.Profit!

  18. On the other side Samsung Galaxy 7... by ctrl-alt-canc · · Score: 2

    ...is busy transforming your high performance battery (and smartphone) into junkyard scrap!

    1. Re:On the other side Samsung Galaxy 7... by Anonymous Coward · · Score: 0

      Mod this up.

      Current events, humorous and a directly inverted relationship to what this article is promoting.

  19. Lets redefine 'High Performance' by Crankdaddy · · Score: 1

    Somehow they forgot to tell us about the efficiency of the charge cycle. From their graphs seems like somewhere between 30-50%. If that is true then it redefines "high performance".

  20. What is the cost? by sjbe · · Score: 0

    A team of engineers and materials scientists at Vanderbilt University have discovered how to make high-performance batteries using scraps of metal from the junkyard and common household chemicals. The researchers believe their innovation could provide the large amounts of economical electrical storage required by the grid to handle alternative energy sources and may ultimately allow homeowners to build their own batteries and disconnect entirely from the grid.

    There is an important word missing there. That word is "economical". Academic researchers tend to forget this word. If they cannot make an economical high performance battery then it is a meaningless exercise. There are lots of valuable materials in scrap yards. The reason we don't typically go to scrap yards to source materials as a first choice is because doing that is expensive compared to alternative supply streams (mining, etc). There are lots of activities that are technically feasible but economically not viable.

    1. Re:What is the cost? by Anonymous Coward · · Score: 0

      "it is a meaningless exercise"

      Right, because the cost of things never goes down as technology and manufacturing improves.

  21. Re:Not worth the materials its made of by vtcodger · · Score: 1

    "These batteries are not rechargable and a complete waste of time and effort."

    Of course they are rechargeable. They seem to be quite similar to NiFe Edison Cells which are used in a few applications because of their virtues -- long life and tolerance of overcharging and deep discharge. The Edison cells have some problems which discourage them from wider use including inefficiency and, IIRC, high self discharge rate.

    --
    You can't see ANYTHING from a car, You've got to get out of the goddamned contraption and walk...Edward Abbey
  22. Annodize iron? by fish_in_the_c · · Score: 1

    Ok, this is cool I want to try it. Does anyone have the details from the paper behind the pay wall?
    This would be fun to do with my daughter.

    --
    âoeTolerance applies only to persons, but never to truth. Intolerance applies only to truth, but never to persons.
    1. Re:Annodize iron? by BoRegardless · · Score: 1

      Annodizing aluminum results in a converted surface layer of Aluminum oxide. Just leaving a clean Aluminum plate out on your table causes a slow buildup of Aluminum oxide.

      To put an Iron oxide layer on steel, just put your steel plate on wet grass and leave it there until it is rusted to suit.

    2. Re:Annodize iron? by tlhIngan · · Score: 2

      Annodizing aluminum results in a converted surface layer of Aluminum oxide. Just leaving a clean Aluminum plate out on your table causes a slow buildup of Aluminum oxide.

      To put an Iron oxide layer on steel, just put your steel plate on wet grass and leave it there until it is rusted to suit.

      The oxidation of Aluminum is practically instantaneous - and it's hard. Oxidation of iron happens much slower, and it's very soft and flakes off, exposing more iron for oxidation.

      Aluminum oxide does not flake off, which is why aluminum doesn't really degrade.

      That said, if you put a bit of lithium on aluminum oxide, you will see the aluminum "melt" away because the lithium causes the aluminum oxide to fail and exposes fresh aluminum for exidation. It's one reason why lithium is controlled on aircraft - raw lithium will react and destroy the plane.

    3. Re:Annodize iron? by fish_in_the_c · · Score: 1

      The article says the trick to this battery is to anodize the components in a 'household chemical' but it doesn't say which one. They type and strength of the oxide formed would of coarse be quite different depending on which chemical. If I'm not mistaken.

      The definition of anodize you used seems to be consistent on the internet but ammonization can be done with a specific chemical. I just want to know which one. Normally you would get iron oxide, but you might not if the metal was immersed in something else.

      --
      âoeTolerance applies only to persons, but never to truth. Intolerance applies only to truth, but never to persons.
    4. Re:Annodize iron? by drinkypoo · · Score: 1

      The oxidation of Aluminum is practically instantaneous

      It isn't. It takes some three days for the oxide layer to be fully formed. That's why it's possible to remove the anodized layer and then weld. But you do it either mechanically or with KOH, and the electrolyte in this battery is apparently based on KOH, which is one reason why neither electrode in this battery is made of anodized aluminum.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  23. Needs more duct tape by Justt+Some+Guy · · Score: 1

    Didn't the Professor do this on Gilligan's Island? Using a couple coconuts and some extra parts left over from a NASA space probe?

    1. Re:Needs more duct tape by Anonymous Coward · · Score: 0

      I remember that episode! Recall too that several of the inhabitants had to stir the coconuts furiously.

      You either wind up with an effective battery or a killer piña colada!

  24. Re:Not worth the materials its made of by ChrisMaple · · Score: 1

    According to wikipedia, the NiFe self-discharge rate is 20% to 30% a month. That is fairly high, but not so bad as to be unusable. For reference, good NiCd batteries are about 10% a month.

    --
    Contribute to civilization: ari.aynrand.org/donate
  25. basics by Anonymous Coward · · Score: 0

    E=mc^2....

    Anything is a battery...

  26. Assumptions ... by JackCorbae · · Score: 1

    They tested it for 5,000 consecutive charging cycles -- the equivalent of over 13 years of daily charging and discharging -- and found that it retained more than 90 percent of its capacity."

    That assumes you only charge once per day. My phone gets charged at least twice a day and frequently more often than that.

    I'm not saying I'm not impressed - but I think equating 5000 charge cycles to 13 years because 5000/365=13.7(ish) is a bit of a stretch!

    I suppose it depends on what sort of batteries they might build. The Tesla Powerwall might be something that has a single charge per day cycle - charge up during sunlight - discharge when there is no sun but even that is pretty simplistic. Maybe I'll just change the status to "It's complicated"! :)

  27. Crunching the numbers... by rew · · Score: 1

    I have a 24V 10Ah 10C Lithium battery. Sold as multicopter battery. It weighs about a kg. (1200g IIRC, but lets round that to make the math easier).

    100A*24V = 2.4kW. That's 8 times worse than the 20kW/kg for the metal scraps battery. As the power density is important for flying things, this would be great for flying.....

    As to the energy densigty, I have 24V * 10Ah = 240Wh in about a kg. They have only 20Wh/kg. They are worse than my battery by a factor of 12....

    Somthing fishy here.