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America's F-35s Can't Fly 22% of the Time, Repair Facilities Six Years Behind Schedule (indiatimes.com)

"[N]early 200 F-35s might permanently remain unready for combat because the Pentagon would rather buy new aircraft than upgrade the ones the American people have already paid for," according to one defense news site. And now Bloomberg reports: The Pentagon is accelerating production of Lockheed Martin Corp.'s F-35 jet even though the planes already delivered are facing "significantly longer repair times" than planned because maintenance facilities are six years behind schedule, according to a draft audit. The time to repair a part has averaged 172 days -- "twice the program's objective" -- the Government Accountability Office, Congress's watchdog agency, found. The shortages are "degrading readiness" because the fighter jets "were unable to fly about 22 percent of the time" from January through August for lack of needed parts.

The Pentagon has said soaring costs to develop and produce the F-35, the costliest U.S. weapons system, have been brought under control, with the price tag now projected at $406.5 billion. But the GAO report raises new doubts about the official estimate that maintaining and operating them will cost an additional $1.12 trillion over their 60-year lifetime.

Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."

37 of 304 comments (clear)

  1. Is the F-22 production line still up? by Lisandro · · Score: 2

    At this rate the US could just pour money into buying perfectly capable, top-of-the-line fighters and write them off as losses in the F-35 program.

    1. Re:Is the F-22 production line still up? by Anonymous Coward · · Score: 2, Interesting

      IIRC the tooling to build new parts went "missing" some time ago (probably stolen, I would guess), and would be extremely costly to replace (possibly on the order of developing a new fighter). So not only can they not build F-22's, their ability to repair and maintain the ones they currently have is limited. Worse yet, they cut the budget significantly so they have considerably fewer than they had originally planned.

      I have not heard anything to this effect, but it wouldn't surprise me if one of the reasons we're stuck with the F-35 is that the F-22's would be so very hard to replace, and there just aren't that many of them.

    2. Re:Is the F-22 production line still up? by Daemonik · · Score: 5, Interesting

      The Air Force does not scrap a plane for being expensive, as the F-35 demonstrates. The F-22 was shut down over politics and to fund, and justify, the F-35, as were the A-10 and a few other planes.

      Take the A-10 Thunderbolt for instance. Preferred dedicated ground support aircraft of the Army. So to help nudge along the F-35, the AF killed the A-10 so they could claim that they needed a replacement ground support craft, and aha! the F-35 could fill the roll. Pay no attention to the facts that the F-35 is not armored like the A-10, probably couldn't handle the weight if they tried, and carries a pitiful amount of ammunition for its pitiful little gun.

    3. Re:Is the F-22 production line still up? by Anonymous Coward · · Score: 2, Interesting

      IIRC the tooling to build new parts went "missing" some time ago (probably stolen, I would guess), and would be extremely costly to replace (possibly on the order of developing a new fighter). So not only can they not build F-22's, their ability to repair and maintain the ones they currently have is limited. Worse yet, they cut the budget significantly so they have considerably fewer than they had originally planned.

      I have not heard anything to this effect, but it wouldn't surprise me if one of the reasons we're stuck with the F-35 is that the F-22's would be so very hard to replace, and there just aren't that many of them.

      He wasn't talking about the F22, he was talking about something like the Rafael or even lower profile Grippen, which have as much lower IR profile and would likely shoot down an F35 and possibly even F22 before they even realised there was contact.

    4. Re:Is the F-22 production line still up? by Anonymous Coward · · Score: 4, Insightful

      Honestly, the AF should get it over with and give the A10s to the fucking Marines, who actually know and could use a badass CAS airframe that's cheap, reliable, and deadly.

      See also: C-130s. Best workhorse cargo plane for the kind of missions the Marines need to support (short takeoff, heavy load, etc).

      I would also put in a recommendation for the kind of missions we fly against ISIS and the like a return to high loiter time support aircraft like Broncos, etc. ISIS knows jets can only fly around for 20-30 minutes before they have to heat to the base and then they can resume their asshole activities. It changes when you can put bullets in the sky for 4-5 hours, cheaply, and with multiples/shift changes...

    5. Re:Is the F-22 production line still up? by Keith+Mickunas · · Score: 2

      The Air Force still is flying the A-10 and has over 280 in service. Unfortunately many need new wings and may be grounded before that happens. The Air Force would like to kill it, but surprisingly enough Congress has seen through their b.s. and kept it alive so far.

    6. Re:Is the F-22 production line still up? by Aighearach · · Score: 2

      The F-22 wasn't "scrapped," they built the number that they needed as the top end fighters, and used the lessons learned to design the F-35.

      This was the plan all along; build two new stealth fighters, one super-high-tech, the other one cheaper and more suitable for mass production.

      The main role of the F-22 is to intercept surface to air missiles (SAMs). The idea is that you have a bunch of F-35s and F-22s, and most air defenses can't see either one, but even when they can and they fire a SAM, or when they see the planes coming visually and launch infrared or similar missiles, then the missiles still have a much harder time finding the F-22s and they can shoot them down with air to air missiles. You only need a limited number in that role. Waste of money to have a lot of something that fancy when nobody else has it and they can't see the F-35 anyways.

      A lot of people commenting on these stories don't realize that F-35 is already in use. Last month when some F-35s, B-1s, and an F-22s flew near to North Korea, there was no response at all; until the US announced that it had happened so that the North Koreans could freak out. They hadn't even seen them! Try that with an F-16. ;)

      You can believe that the generals are all a bunch of buffoons out of a bad movie, but history says they're pretty good at understanding and using the technologies involved.

    7. Re:Is the F-22 production line still up? by Aighearach · · Score: 3, Informative

      The really funny part is how far the reality is from what the fanbois on the internet keep repeating to each other; the A-10 is primarily used as a missile platform. It does still do a little bit of close air support, duties it shares with the F-16, but it does it from high altitude as a generic missile launch platform.

      People like to repeat that they're really reliable, and it is true they can survive a lot of AAA damage, but the threat in modern combat isn't AAA it is RPGs and MANPADs. And the A-10 is a sitting duck for those. Sure, the pilot is protected by armor, but the engines aren't; they're very vulnerable. They can't loiter at low altitude over infantry to do the type of close air support that the fanbois are picturing! They get shot down doing that. So yeah, they're still stuck using them, but they don't use them differently from the way they use an F-16 for that; flying in circles high overhead, dropping shit on coordinates.

      Why do they need new wings? Because the enemy weapons can reach it more easily.

    8. Re: Is the F-22 production line still up? by Anonymous Coward · · Score: 2, Interesting

      The F-35 is not a good fighter in a dogfight. The F-22 is better than the F-35 at that, and the Gripen C is even better than the F-22; the Gripen E is even better and the F-35s stealth capabilities are no match for modern radar.

      The F-35 simply tries to do everything but fails at it. It was obsolete before it was completed. Just buy a license to produce Gripen E from Saab and save your defence budget.

    9. Re:Is the F-22 production line still up? by amiga3D · · Score: 2

      The Air Force did object to it. They are death on the Army flying fixed wing attack craft. The Army would of course treat the A-10 much as they do helicopters with Warrant Officers piloting them. The Army troops love things that save their lives and the close support of the A-10 in Iraq made it a legend to them.

    10. Re:Is the F-22 production line still up? by Daemonik · · Score: 2

      If the Army starts flying fixed wing aircraft, the Air Force has no reason to exist. They started as the Army Air Corps and split off as their own service in 1947.

    11. Re:Is the F-22 production line still up? by ShanghaiBill · · Score: 2

      If the Army starts flying fixed wing aircraft, the Air Force has no reason to exist.

      The Air Force would still have strategic bombers, ICBMs, and air superiority fighters. The Army would only take over close air support.

      The Marines have their own fixed wing close air support, but the Navy still has their own aviation for fleet defense, etc.

    12. Re:Is the F-22 production line still up? by Luckyo · · Score: 3, Informative

      Actually the main reason why everyone on the ground wants A-10s as support, is because they are slow enough to be able to get a good picture of what's going on on the ground. That enables pilots to provide air support even when belligerents are very close to friendlies. In this regard, it doesn't matter what weapons this aircraft carries. It can operate low enough and slow enough when needed, and that is what matters. In this role, it has no real fixed wing competitors other than AC-130. And that aircraft is actually severely vulnerable to ground fire, unlike A-10.

      The rest of your points are exactly what you accuse "fanboys" of. Opinionated ignorance. A-10 like all low and slow aircraft is indeed threatened by shoulder launched guided missiles. It's also extremely resilient against such threats and more than capable to take multiple hits without suffering fatal damage, which is why it can and does operate as it does - low and slow. Its gun is an excellent tool to engage soft targets like technicals and supply trucks, conserving heavier missiles and bombs for hardened targets. It provides a unique niche just like Su-25 does. It's a faster and more resilient platform than an attack helicopter with greater payload and ability to loiter, mixed with greater survivability due to design than a gunship like AC-130. Yet it can and does operate "low and slow" when needed, able to accurately view the battlefield from close by and still have time to provide accurate fire support based on this information and not already have passed the target area like other fixed wing attack platforms.

      And wings? They go because of metal fatigue as well as ground fire. The fact that they can easily take the ground fire and continue to operate needing just wing replacements every once in a while shows you just how well this particular platform is designed for its role.

  2. Maintenance? We don't need no steeking maintenance by HangingChad · · Score: 4, Insightful

    Slashdot reader schwit1 writes, "This is akin to buying an exotic car you can barely afford, without also budgeting for insurance, repairs, and tuneups."

    Actually it's like buying a new exotic car every three months so you don't have to do schedule maintenance on any of the others.

    --
    That's our life, the big wheel of shit. - The Fat Man, Blue Tango Salvage
  3. Thanks for the analogy.. by Junta · · Score: 4, Funny

    I couldn't possibly relate to paying for uber expensive fighter jets that I couldn't budget repairs for..

    Thanks for the far more relatable scenario of buying exotic cars I can't budget repairs for...

    --
    XML is like violence. If it doesn't solve the problem, use more.
    1. Re:Thanks for the analogy.. by Ichijo · · Score: 4, Insightful

      Not budgeting for maintenance is how this country can "afford" nice things. It's a Ponzi scheme..

      Then instead of repairing old bridges, we build new ones right next to the old ones and let the old ones crumble. Or we raid other budgets, or we raise massive infrastructure bonds, or we simply build new neighborhoods for the rich and let the poor live with potholes, broken sidewalks, and the occasional water main break. Because keeping the poor segregated from the wealthy is the American Way! (Try to build apartments in a middle- or upper-class neighborhood and you'll quickly see what I mean.)

      --
      Any sufficiently unpopular but cohesive argument is indistinguishable from trolling.
  4. Anyone remember? by Sniper98G · · Score: 2

    Anyone remember when they were selling the F-35 as a better alternative to the F-22? Saying that it wouldn't be so costly and bogged down in final development with persistent issues.

  5. F-35 program is just a smoke screen by Exsam · · Score: 4, Informative

    Most of the money is being funneled into the Stargate program to build more F-304s.

    --
    "To face death, that's nothing much. But to feel really stupid when you die, well, that would be insufferable."
  6. Re:Maintenance? We don't need no steeking maintena by cellocgw · · Score: 2

    Actually it's more like buying expensive exotic cars to keep your local dealer from going bankrupt... and paying for them with everyone else's money ... so you can be re-elected dogcatcher.

    --
    https://app.box.com/WitthoftResume Code: https://github.com/cellocgw
  7. Full of Vintage Tech: Firewire 400, PowerPC G4s by 0100010001010011 · · Score: 3, Interesting

    Er, "IEEE 1394 and Power ISA v.2.03".

    Working in automotive I understand how "vintage" tech makes it into "current" production: Timelines, budgets, work with what is known to work. That said, it is entertaining to read press releases from last decade surrounding what is going into the F35.

    The 'high speed data bus' is IEEE 1394b. It's running on Freescale/NXP/Qualcomm PowerPC embedded processors designed off of the PowerPC G4 (in triplicate) built by the GreenHills compiler. I haven't found any info on it but I'd hate to see what version of Matlab/Simulink they're stuck with as well. Likely 6.5 or R13.

    The problem with that was it was pitched as a "COTS" system to save cost. None of those products are "commercial off the shelf" solutions anymore. The hayday of the G4 in mass quantities is gone. I wonder how much money Freescale is guaranteed to keep fab lines up and running for a chip designed in the 90s. I also want to know how the NXP acquisition went through.

    End of the day the feds would have probably been better off just making their own CPU and fab lines.

    1. Re:Full of Vintage Tech: Firewire 400, PowerPC G4s by 0100010001010011 · · Score: 2

      few crates of G4s in a couple warehouses.

      These aren't *actual* G4s. They're not going to be scavenging old Macs to keep fighters flying. They're just the same architecture at the silicon level.

      In the same way Intel really hasn't changed much of anything in their last N releases other than the socket.

  8. Oh please by sunking2 · · Score: 5, Insightful

    The total plane contract is signed. They are going to be built. Bringing the cost of each plane down is dependent on production increasing. You want to slow that down and increase line costs so you can spend money on upgrades for planes that could be replaced by new planes coming off the production line? Look, I'm not saying the program isn't a mess at every level of the contractor. As a subcontractor for not only this but just about every major defense/NASA contractor I see it every day and its infuriating. But this is just a FUD hit piece.

    1. Re:Oh please by Ol+Olsoc · · Score: 2

      The total plane contract is signed. They are going to be built. Bringing the cost of each plane down is dependent on production increasing.

      Shouldn't they also work on making the planes effective? This was a dubious one size fits all plane that turns out to be the fighter version of the Honda Ridgeline. Sucks as a truck, as a SUV.

      If you want the best of anything, it has to be purpose built. The F-35 is often compared to the A-10. The A-10 is the very definition of purpose built, and old Brrrrrrrt! has become a legend in the process. The F-35 is a plane designed by a committee, and it shows it. I

      Many good planes have had birthing issues. The F35 is going to come out with some hard to fix issues, and will almost be certainly turned into a plane shuttled into a safe niche other than it's one size fits all concept.

      --
      The shepherds did so well protecting the flock that the sheep no longer believed that wolves existed.
    2. Re:Oh please by hey! · · Score: 3, Insightful

      It depends on whether you goal is to have a certain number plains, or whether you want to be able to use them.

      If having the plane in inventory is the only thing you care about, then you're right: the quickest and cheapest route is to concentrate on production rather than maintenance. If your goal is to have planes ready to use, your production rate cannot outstrip your repair capabilities, because something as complex as a modern fighter aircraft is constantly breaking down.

      --
      Post may contain irony: discontinue use if experiencing mood swings, nausea or elevated blood pressure.
  9. The public just has no idea how bad it is by DeplorableCodeMonkey · · Score: 4, Interesting

    The public wonders why we could get stuff done so effectively in the past. I can tell you why: the government didn't have the level of red tape it has today in the name of "accountability." Your "accountability" was "do the damn job effectively or go to the private sector." I have much older relatives who used to be in the federal civil service. They hate what they see it has become today. They hate the red tape that lets people shrug off responsibility for thinking and puts a committee of 10 people in charge of a $2M budget that is a rounding error in the agency's budget.

    It is just rampant, out of control legalism at its worst. Laws and regulations choke everything and ensure no one just assumes authority and gets stuff done (because that would Fascist, since wanting the trains to run on time means you are a natural Fascist who doesn't respect dissent and demands submission to arbitrary authority).

    1. Re:The public just has no idea how bad it is by Lisandro · · Score: 2

      Speaking of which, i always loved Kelly Johnson's 14 rules he enforced while running Skunk Works: https://www.lockheedmartin.com...

    2. Re:The public just has no idea how bad it is by petes_PoV · · Score: 3, Insightful

      The public wonders why we could get stuff done so effectively in the past.

      The reason stuff (government stuff) costs what it does is because that is the amount of money available to spend on it.

      The other factor is the extended time periods for development. The longer you spend designing something, the more scope-creep there is. The more opportunity for plans to get changed in the light of technological advancement or the obsolescence of what you were planning to use.

      So with the F35 - the article says it will have a service life of 60 years. I kinda doubt that. I reckon that long before 2077 pretty much every aircraft - starting with military jets - will be pilotless. They will be smaller, cheaper, faster, more agile and will whip this thing's arse in any battle scenario. I doubt these will be used operationally for even half their planned service time.

      --
      politicians are like babies' nappies: they should both be changed regularly and for the same reasons
  10. How the mighty have fallen by hyades1 · · Score: 4, Insightful

    The same nation that built the SR-71, the A-10 and the F-15 serves up this lemon and tries to pretend it can still build great military aircraft?

    The swamp that needs cleaning is the unholy triumvirate of US weapons manufacturers, government procurers and military brass, all sucking on the US taxpayer like a bunch of bloated leeches.

    The rest of the country is going to hell while these parasites get fat providing garbage like this trailer queen. When I heard an F-35 completed a trans-Atlantic flight, I had to ask if they'd cut it up and sent it as luggage.

    --
    I've calculated my velocity with such exquisite precision that I have no idea where I am.
  11. Oh America by Anonymous Coward · · Score: 5, Insightful

    Oh America, a land where the government thinks a trillion dollars for a fighter jet it can't use much of the time is a good investment, but universal health care like the rest of the developed world has would be considered a waste of money.

  12. Plan B by petes_PoV · · Score: 4, Insightful
    Nearly half a trillion to build and buy. Over a trillion more to keep them flying.

    At what point would it be cheaper to start being nice to all the other nations, so you don't need to spend more on defence than every other country combined?

    --
    politicians are like babies' nappies: they should both be changed regularly and for the same reasons
    1. Re:Plan B by Opportunist · · Score: 2

      For that money it should be trivial to buy the enemy away.

      --
      We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
    2. Re:Plan B by Opportunist · · Score: 3, Interesting

      It worked with East Germany. In the 80s, Franz Josef Strauss (a conservative Bavarian politician that makes the average Republican look like a Pinko Commie) negotiated a billion Marks loan to the communist GDR with the (eventually revealed to be correct) expectation that this would make the GDR fully dependent on western money "like an addict to heroin", in his words.

      Then all that had to be done is say "nope" when they needed more.

      --
      We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
  13. Re:Great Britain by hey! · · Score: 4, Interesting

    The US Marines are screwed without the F35 too. They have 9 amphibious assault ships, each larger than a WW2 fleet carrier. Each of these ships are supposed to be able to debark highly mobile , self-contained "expeditionary units" of 2200 troops, each of which has a squadron of ground attack aircraft which have to operate from improvised air strips.

    The thing is, the air component of that doesn't work against modern, mobile air defenses, like those possessed by Iraq unless you have a stealth aircraft that can take off and land vertically or nearly so. This will leave the Marine units tied to air support from carriers.

    --
    Post may contain irony: discontinue use if experiencing mood swings, nausea or elevated blood pressure.
  14. Working as designed by Opportunist · · Score: 3, Interesting

    Let's be honest here. Nobody needs the F35 as a military plane. The F35 is a pork barrel project. We could just have pumped the relevant tax moneys into the states involved without anything in return and it would be just as fine. But harder to justify.

    Look at the F35. Then look at the current military requirements, the theaters the US military is fighting in, the enemies it is fighting, the equipment of the US troops and that of their enemies, the theaters of war they're deployed to and the (stated and real) military goals they pursue. Then tell me with a straight face that this plane makes in ANY way sense.

    --
    We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
  15. Beware of single number statistics. by hey! · · Score: 3, Interesting

    How a number is constructed is more important than how good they sound.

    So 78% of F35s were able to *fly*. Doesn't mean they're ready to actually *do* anything other than fly, like use their weapons systems, or appear as small on enemy radars as they're supposed to. So that 78% may include aircraft that *could* fly, but which would be pointless to fly.

    We should take any statitics on a too-big-to-fail project with a large grain of salt, because they can easily be affected by tweaking your success criteria.

    Consider: for FY16, the F35 had a 56% availability rate, which for a plane so early in its deployment is quite impressively good. But because of the program's unique concurrency strategy, in which deliveries of aircraft started years before the design was finalized, 187 of the aircraft will never be capable of combat operations -- not unless they're sent back to the factory and re-manufactured.

    As of March of this year, 231 F35s have been delivered, so if "available" meant "capable of flying a combat mission", the highest the FY '16 availability figure could possibly have been is 19% 81% of the fleet were semi-functioning prototypes.

    So clearly "available" means "capable of flying the mission you planned for them"; and you can adjust the rate of availability by planning your missions accordingly. Gun not working? Plan a mission with no shooting and the plane is still available.

    Without repair capabilities, availability for actual combat is probably zero; but it's probably zero anyway until the software improves.

    --
    Post may contain irony: discontinue use if experiencing mood swings, nausea or elevated blood pressure.
  16. Re: Maintenance? We don't need no steeking mainten by TechNit · · Score: 2

    Drones are a daily tool for our armed forces and will be taking on more complex roles. Hordes of low-cost drones sent into a combat zone using onboard AI and cross communication to identify, track and destroy targets both on the ground and in the air. This is not an if, it's a when and when is right around the corner. There will always be a role for manned combat aircraft but their drone counterparts will be taking on a larger and larger percentage of the mission.

    The F-35 looks awesome on paper and when all the moons are in alignment it is amazing. But it is seriously suffering from ill-conceived complexity bloat.

    --
    Sig?! Sig?! We don't need no stinking sig!!
  17. Cherry picking FTW~ by DerekLyons · · Score: 2

    The same nation that built the SR-71, the A-10 and the F-15 serves up this lemon and tries to pretend it can still build great military aircraft?

    It's easy to "prove" something when you cherry pick on the winners as examples.