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Why Aren't PC Power Supplies External?

An Anonymous Coward asks: "After years in the computer industry it just occurred to me: Why don't computers have external power supplies? The lions share of the heat and noise from a computer are generated from the power supply. Why not take it out of the case and run just the 12 and 5 volt lines into the case, leaving the heat and noise tucked down under the desk somewhere? Perhaps there is some electrical law that makes that a bad idea, but I can't think of it." One stumbling block is that a power supply brings in more than the 12V and 5V lines, it also provides the power connectors for the motherboard, internal peripherals and external fans. However, these could be provided by the case. If a standard form connector from external PS to the PC is designed, might we be able to avoid further incompatibilities like AT/ATX? It's an interesting idea for future designs, but I wonder if there are other stubling blocks out there. Thoughts?

41 of 67 comments (clear)

  1. DC outlets by gjohnson · · Score: 3

    I would like to see DC wall sockets. For efficiency reasons, power should be transported over long distances via AC. Once in the house, there would be one large AC -> DC converter. Jacks in the wall would have pins to select one of a few available voltages.

    Look around your house/work at how many separate AC -> DC converters there are. I think centralizing would be more efficient. You could have battery backup and very clean power.

    DC power is easier to use (most of the time). Telco racks are DC for a reason.

  2. Been done! by stephend · · Score: 4

    In 1981 the Sinclair ZX81 had an external power supply. You reset the machine by pulling the plug from the back and reinserting it, or you could just wobble the 16K RAM pack for the same effect.

    I can't wait for my new PC to have the same feature.

  3. Re:IMHO by osu-neko · · Score: 2
    That's not a problem with external power supplies in general, just stupid ones. Good ones have a standard plugin, and you can plug six of them into most power strips easily. The plug in cord leads to a box, which is your power supply, another cord leads from that box to your equipment. So it's just like having a normal power cord except it's got a box in the middle, like a snake that's eaten too much...

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    "Convictions are more dangerous enemies of truth than lies."
  4. most heat & noise from a P/S? Nope. by Tumbleweed · · Score: 5

    Not hardly.

    These days, Most heat is generated from the CPU, and most noise, believe it or not, is generated from those cruddy little CPU fans. A lot of noise is also generated from extra case fans you may have trying to improve airflow in your case. P/S fans are often much quieter than those other fans in your system.

    I've thought of this idea before, and I also think it'd be a fantastic idea. Just keep in mind, the P/S also needs to be cooled, so that external box will have fans in it, and once it's outside the case, it'll be making some noise, too. I remember my Amiga 500 fondly, though, as it's power needs were such the external P/S didn't need any fans...

    1. Re:most heat & noise from a P/S? Nope. by Trepalium · · Score: 2

      I work at a company that sold some power supplies that sucked air in through the power supply into the case. The end result was the power supply ended up heating the air it was taking in, and then blowing it on the CPU which was much more heat sensitive. This, of course, made the power supply much more efficient at the expense of system stability. Most case fans these days blow air out the back of the PSU because the PSU tends to fail less often when things heat up than other components inside the average system. The general rule is you exhaust out the back of the case and PSU, and intake from the front and/or sides.

      --
      I used up all my sick days, so I'm calling in dead.
  5. Cost? by Bazman · · Score: 5

    We had some X-terminals with external power supplies. They had a habit of breaking, so we tried to source some new ones. 80 quid (thats over $100 in USA money). I was stunned. 80 quid for a black box transformer.

    Anyway, the thing had the pinout of the connector printed on the bottom, so I hacked off the cables, soldered on some standard molex connectors, and wired three of them up to a standard PC power supply running in an empty case.

    Back to the question. An Xterminal is a pretty low-power-usage device (no moving parts, and the monitor was on a mains cable) and that seemed to need an expensive PSU. A comparable unit to power a PC as well would be ridiculous...

    Baz

  6. Re:Clustering/Rackmounting by unitron · · Score: 2
    Are you saying that telco stuff is powered by negative 48 Volts, i.e., positive ground? If so, do you happen to know why they went with that instead of negative ground?

    Part of why I ask is that the local telco seems to do the which polarity is the red wire and which is the green wire backwards from most of the rest of the USA, and I'm looking for clues.

    --

    I see even classic Slashdot is now pretty much unusable on dial up anymore.

  7. New Moderator options by Outland+Traveller · · Score: 2

    In many cases, the best comments on slashdot come from people with first hand experience. It's been dissapointing that the place has been so overrun not only by trolls, but by armchair opinionists. Of course this is probably what makes the site so popular...

    Still, I wish there was a moderation option called "The Horse's Mouth" or "The Straight Dope" so that people could filter on primary source comments.

  8. That's one of the e-PC concepts by TecraMan · · Score: 2

    One of the changes happening in the corporate computing space is the e-PC concept (HP's e-PC, Compaq's iPaq, etc...), where alongside the smaller, quieter boxes, they're removing the PSU (HP's is actually the PSU from their notebook range). What this does is reduce the catastrophic failure rate (PSUs fail a lot and having them outside the machine reduces down time), reduces noise since with less heat generated there's no internal fan and extends component lifetimes (less dust in the machines due to less reliance on air flow for cooling).

    Tis doesn't really apply to the "dual 1GHz processor 1GB RAM, 4x30GB 10krpm SCSI" crowd, but for a lot of users, these smaller e-PCs are an attractive alternative, being more reliable and less intrusive.

    Don't forget, though, that noisy PCs have other uses. In my case, any troublesome infants from visiting couples are ceremoniously placed in the computer room during dinner. Most pretty instantly fall asleep from the hypnotic noise of the fans!

    DS

  9. The simplest answer ... by trexl · · Score: 2
    Most computers don't have External power supplies because they are Inside the case. This makes them Internal.

    Glad I could help,

    Seriously though, I don't think the components care where the power comes from, just as long as it gets it. They are most likely placed there because ideally computers should be self contained boxes ... who wants things dangling from them? Just a thought.

  10. HO Scale by sharkey · · Score: 2

    Not sure it would be better. I remember the transformer for my train set giving off a much more irritating whine than a PC fan.

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    "Outlook not so good." That magic 8-ball knows everything! I'll ask about Exchange Server next.
  11. Re:IMHO by meldroc · · Score: 2

    Of all the lousy ways to save a nickel (literally when talking about mass-produced components), "wall wart" power supplies are the worst! How hard can it be to provide 3 feet of cord, plus a normal 3-prong plug, so you can plug the things in without blocking other outlets. Talk about cheap!

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    Meldroc, Waster of Electrons
  12. Apple's G4 Cube by rrwood · · Score: 2

    The G4 Cube from Apple has an external power supply, for what that data point is worth. It looks okay, and the Cube is actually much cooler than I thought it would be. ("Cooler" not in the thermodynamic sense, though it is that too.) Coupled with one of those gorgeous flat panel displays, a Cube is pretty sweet.

    -Roy

  13. Expense, and No Need For It by scotpurl · · Score: 4
    Few household appliances have external power supplies. The ones that do all draw very little power (radios, answering machines, ZIP drives).

    I know PCs don't draw very much power, either, but if the power supply were external, you'd have to include special internal cables, a power socket (or two or three) on the case for these connectors, and some stylish, fancy case for the external power supply. All of which would drive up the cost of the machine $20 (which is a lot these days).

    The real issue here is that Intel and the hardware manufacturers are deliberately picking case designs that require several fans to cool correctly. It's as if these engineers never heard of the word convection.

    The answer? Buy a decent, quiet power supply, and some cooling fans. Note that pcpowercooling.com has a new cooling fan that includes a thermistor. The fan spins only fast enough to keep cool, so it actually spins slower, and quieter, most of the time.

    Most people don't care if they're going deaf from that little whirring noise, and OSHA's rules don't apply to the home....

  14. Re:IMHO by suraklin · · Score: 2

    The Amiga 500 had a non wall wart external supply. Much like the G4 cube has now. I would like to see something like this with standard ATX cases. Cases could be made quite a bit smaller and easier to take to LAN parties.

  15. Re:IMHO by mayonaise · · Score: 2

    You say that external power supplies are bad, but you didn't say why. I'm curious about this idea, so i'd like to know why they're bad. Substantiate your arguments, that's all I ask. =)

  16. Re:no more dongles! by jfunk · · Score: 2

    Unfortunately, many of those devices have much different power requirements. Your DSL modem will probably need more voltage, and especially more current than your PIC board, because of the power requirements to drive the two data ports (ethernet and WAN).

    I like the solutions for guitar pedals out there. My brother has one pedal that provides power to a bunch more. He only needs three or four wall warts (one for the pedals, one for the Ground Control, one for the DSP, and one for the digital recorder, if he's using it). Now he's obsessed with the Voodoo Pedal Power but he wants to build his own with pots for simulating weak batteries, etc.

    I really wish there were some standard for local DC power distribution. I envision a data-capable bus where a device could request the voltage it wants, so that the regulator wouldn't dissipate too much heat if it operated on 3.3V instead of 12V.

    With something like that in my power supply, I'd be happy. Only X-10 stuff would waste space then.

    Actually, that could be workable with existing equipment using small boxes on "legacy" devices... Sounds like a good application for a PIC12C508 for each device, with a PIC16Cxxx as the main power controller...

    If anybody else is interested, feel free to email me. We could draft up something pretty quickly with this.

  17. Re:It's a little more complex... by CharlieG · · Score: 2

    Jim,
    Your right - for the budget, you can't beat what's out there. Now, if you want to spend BUCKS, I can point you to some folks (Did I mention I used to work for a power supply company)

    --
    -- 73 de KG2V For the Children - RKBA! "You are what you do when it counts" - the Masso
  18. Re:It's a little more complex... by CharlieG · · Score: 3

    Jim,
    Not arguing your line loss figures, but you can always use a power supply with remote sense lines to make up for the line loss. I used to work in electronics, and we HAD to do it on some of our higher power boxes. When your pushing 120 amps of 5VDC with a +- 50mV spec, you have NO choice

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    -- 73 de KG2V For the Children - RKBA! "You are what you do when it counts" - the Masso
  19. No thanks. by Stavr0 · · Score: 2

    I got enough wall-warts humping each other dangling from my power bar PLUS two or three power bricks littered all over.
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  20. It's a little more complex... by bandgap · · Score: 5

    Wow, something on Slashdot I'm actually semi-qualified to answer! ( I used to design server-class power supplies)

    There have been some good answers, but the biggest reason PC power supplies are internal rather than external boils down to $$. Well, that and safety, but then safety boils down to $$. And then technical, but that's also solved by $$.

    There are at least four voltages produced by PC power supplies, with currents on the 5V line up around 12-20 Amps. The regulation of the 5V line measured on the motherboard is about +-5% or better (+-250mV), which at 20A would work out to about 0.012 Ohms of resistance split between cable and connectors. 14 guage wire (similar to an extension cord) has a resistance of 0.0026 Ohms per foot. So, about 5 feet of wire would chew up all of the allowed resistance with nothing left over for connectors. I've been loose with my numbers, but you get the idea.

    Now imagine a cable from the power supply to the computer with 8-10 wires, all the size of those in a standard extension cord. Now, imagine paying for all of that copper.

    The old AT-class and now the ATX class supplies are commodity products. This means that the design is stable, has been engineered and cost reduced to death, and are now being manufactured in low labor rate locations with component parts being negotiated to sub-fractional pennies.

    Custom power supplies used to be priced in the $1 per watt range (in large volumes). PC power supplies are well down below the $0.10 per watt range and going lower. Anything new will have to survive being compared against a mature $15-20 solution.

    Cheers,
    Jim

    1. Re:It's a little more complex... by Dwonis · · Score: 2

      most Pentium motherboards power the CPU with a switching regulator located right next to or even under the CPU socket. What about the 3.3v lines on the AGP socket (if there are any)? I hacked my AT power supply into an ATX one for a motherboard upgrade (saved me $100), and I had to set the 3.3v line myself. I'm beginning to think I didn't set it properly, and I've been having numerous, flaky problems trying to get AGP transfers working on both ATI and Voodoo3 cards. Sometimes it works, most of the time it hangs. So, my question is: does the motherboard regulate the 3.3v lines going to the AGP port? If not, could an incorrect voltage cause consistent X video performance, but kill 3D?
      ------

    2. Re:It's a little more complex... by pallex · · Score: 5

      "Wow, something on Slashdot I'm actually semi-qualified to answer! "

      If only everyone here thought like that! :)

    3. Re:It's a little more complex... by markmoss · · Score: 2

      I don't know in general. We build a customized motherboard, made to fit inside of a particular machine, with special ports to read a keypad and to control the machine, but it still has the standard stuff too. In the 233MHZ version, two on-board regulators are required; one of them provides a particular voltage for the Intel CPU core, the other 3.3V for the CPU I/O circuits and the chipset. But this design was contracted out to a company that had expertise in PC motherboards; we usually do this for anything over 10MHz, which still leaves a lot of low to medium power embedded controller work for us.

    4. Re:It's a little more complex... by markmoss · · Score: 5

      Correct, for a given power the current is inversely proportional to voltage, so bringing in the power at 5V instead of 120V takes thick, expensive, and unwieldy wires. I think this arrangement wouldn't make much sense unless the wires were about 5 feet long so you could put the supply on the floor -- if it has to sit next to the mainframe, you've just added more clutter. With a separate case and fan you've added $10-15 to the parts cost of the system, or $20-30 to the street price.

      The other thing is, a long distance between the regulator and the load slows down the response to load variations and degrades the voltage regulation no matter how thick the wires are. High-speed rack-mounted electronics systems often put a regulator on each circuit card, with power distributed at an intermediate voltage, just to get the regulators a couple of feet closer to the loads. It might make sense to do this with PC's -- convert AC to 48 and 12VDC in a separate module, then put simple switching regulators on the motherboard to transform 48VDC to +5, +3.3, and whatever other voltages are needed. One part of this is already in place; most Pentium motherboards power the CPU with a switching regulator located right next to or even under the CPU socket.

  21. Re:IMHO by Tower · · Score: 3

    Hmmm... I was envisioning more of the C-64 style of power supply (or the same thing found on many printers and some computer speaker sets). Standard 3-prong plug -> 2/4 ft of wire -> Fairly Large box -> 2-6 ft of wire -> power-hungry box. Lets you have control over the placement of the power converter, and doesn't use up any extra plug space. Wall warts are only good for low wattage apps. Wouldn't be all that nice for a 100-200W multi-voltage supply...

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    "It's tough to be bilingual when you get hit in the head."
  22. Actually... by cr0sh · · Score: 4

    As an owner of a A1200 (that's Amiga, folks), which had an external powersupply (actually, so did the A500, and A600), they SUCK! Why?

    Trying to find a place for it was always a pain, because the cables came out front and rear. It was a nightmare. If it weren't for the location of my desk at the time, it could've been stepped on or tripped over. It was the only thing I hated about my A1200.

    As far as noise is concerned, I doubt the fan in the power supply is noisy. I have a test setup right now with an ATX powersupply sitting out openly on my desk, and when it is on, it is all but inaudible. Even in a case, I doubt it it very loud (BTW - why all this talk about loudness? I don't mind the sound of computers - give me the thrum of a computer room A/C and powersupply system for company any day!).

    I can only see one way having an external supply would be a good thing, and that would be if it had plugs for everything - no more wall warts, only one AC plug, everything else plugs into the powersupply. I am imagining something like a beefy looking power strip - it could even have a built in UPS for certain components. I would be even willing to bet the monitor could run off of such a system (maybe - I have a portable tube based TV that runs off a 12 volt/1 amp wall wart - of course, it has a small screen - maybe a larger monitor couldn't do it).

    I would think you could actually build something like this yourself - getting large amperage bare power supplies isn't a big problem, so just build a case, add some custom cables... The only issues I can see you running into would be possibly noise (electrical) and voltage/current drops/sagging (from excess length of runs for the cables)...

    Worldcom - Generation Duh!

    --
    Reason is the Path to God - Anon
    1. Re:Actually... by markmoss · · Score: 2

      The problem with the pass-through AC jack was that it usually had a quite limited current capacity -- it was OK for the tiny little monochrome monitors, but the early VGA monitors would overload it so they always came with standard cords to go straight to the power strip.

  23. G4 Cube by joe52 · · Score: 4

    Doesn't Apple's G4 Cube have an external power supply? I assume that is part of how they managed to make the Cube so quiet (and so small).

    1. Re:G4 Cube by stilwebm · · Score: 4

      Yes. It also uses convection to cool the CPU and other components. Since the Cube is small, they don't have to worry about users adding many internal peripherals to add more heat to the formula.

  24. Mine is by polymath69 · · Score: 3
    Back in the day, let me tell you, we had some powerful computers. Why, this here 486 DX2/66 was a serious processor, back in the day. Good enough for Windows NT, and still plays a respectable game of Doom from time to time.

    So when this system was new, I gradually decked it out with one too many gadgets. Multiport serial boards, CD-ROMs, hard drives, tape drive, I don't know, but at some point it started needing more power than the dinky little supply in the mini-tower case could provide. And I couldn't find a supply with enough juice that would fit the enclosure.

    So I got a big supply, set it on top of the case with the cover off, and ran the wires down to power the motherboard and all the rest. With a spot-fan on the CPU, no worries there, and nothing else gets hot enough to cause any trouble.

    Maybe this approach wouldn't work on these newfangled, high-MHz, noise-sensitive systems they've got these days. Or maybe it wouldn't be a problem, as it isn't for me. Someone would have to try it.

    Incidentally the system is still overpowered for what it does... it runs a dialup BBS and has a custom alarm clock from hell to get me up in the AM. (Wasn't that one of the apps CmdrTaco wanted in the BorgBox?)

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    I don't want to rule the world... I just want to be in charge of mayonnaise.
    1. Re:Mine is by Xenex · · Score: 2
      That brought a smile to my lips.

      I'm reading this with Opera on a 486 DX2/66 with 32Meg of RAM running Windows NT 4 right now, and I have used it to play the occasional game of Doom against the Duron in the other room...

  25. Interfernece, cost by stilwebm · · Score: 4

    Aside from power requirements of most modern expandable computers introducing the need for cooling, interference is an important factor.
    When you have an internal power supply, the case shields against outside and emitted interference. You can shield the external power supply, but it is harder to effectively shield the multiple DC conductors that must go from the power supply to the PC. Inside the case, it is a much more controlled environment. This helps with stability a lot, considering components in modern PC's have to have over 1GHz of timing accuracy. Also, you don't have to make a cosmetically pleasing case for an internal power supply (unless your chasis is translucent), but you have to make it less than an eye-sore if it sits on the floor or desk. That extra casing introduces more costs.

  26. Clustering/Rackmounting by bacchus612 · · Score: 4

    The main reason _I_ would like an external power supply is for my server rack (in progress). I've got 5 pcs in rackmount cases (of varying sizes), they're all watercooled (read: NO fans at all in the cases except for the powersupply). Now, if I could buy a 1 or 2-u powersupply that would run that many boxes (and preferably be designed for watercooling itself - I can dream can't I ;) I'd be in heaven. If we had external power supplies for desktops, there would already be some type of standard (hopefully) connector. Thus, large capacity PS's could be designed with a little scalability in mind (picture a power hub with multiple ports).

  27. Extension cords! by billcopc · · Score: 5

    Why not attack it the redneck way ? Just buy a truckload of molex extensions and chain them together until you have about 12ft of unshielded power wires dangling around.. that way you could hide the case away and screw the cdroms and tape drives directly onto your desk thanks to the extra long power connections.. as a bonus it will automatically kill your roommate's cat in seconds as soon as it sinks its teeth into it.

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    -Billco, Fnarg.com
  28. It's called a laptop... by no_such_user · · Score: 2

    Laptops have 'em.

  29. External power supplies cause interference by Cerlyn · · Score: 2

    Unfortunately, power is not the only thing that rides on a power cord. Keep in mind that you have components operating anywhere between 100 MHz and 1 GHz inside of a computer. Given FM radio is from about 85-108 MHz, UHF TV around 500 MHz, your 900 MHz cordless phones, etc., one sees that all you need to get a computer to cause interference is an antenna that takes said signal outside of the shielding metal case. What better way is there to get a signal out of a computer than a power cable? After all, 50/60 Hz cables were never designed to keep 100 MHz+ signals contained.

    Granted, you can fight this noise by using shielded cables, bypass capacitors, etc., but adding components comes at a cost. Do you really want the extra cost of shielding power cables/connectors & RFI that made it into the power supply?

    This reminds me of story (I don't know if it's true or not). First, they build your US $100+ priced power supply, and call it Class A. Then they take out a few components (a few dollars worth), see if it works, and call it Class B (aroud $30-50). Then they take out a few more, and call it Class C ($15) if it still operates. Most computers have Class C supplies. No wonder bad or unstable power supplies are the cause of so many failures.

  30. External supply doesn't just have to be for the PC by MadCow42 · · Score: 2
    If you're going to bother moving the power supply to outside the case, there's no reason you can't have additional connectors to suck other CD voltages from for your scanner/zip/modem/etc.

    I'm sure that one (big / 300w+)external DC supply is a lot more efficient (and cheaper) than an internal one plus 6 wall-warts for accessories...

    The problem is that you'd either have to choose a standard connector type for each voltage, or have some auto-sensing system...

    MadCow.

    --
    I used to have a sig, but I set it free and it never came back.
  31. You don't mean dongle by Spamalamadingdong · · Score: 3

    The technical term for the little transformer built into a plug (so you can only get one into a wall outlet, or half as many on your power strip as it has outlets) is "wall wart". Their efficiency is often hideously low, and it's a pity that there aren't Federal regulations restricting how much power they're allowed to waste (especially when the device they are powering is in the off or standby state).
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  32. powered USB/FireWire by janpod66 · · Score: 2

    I think the PC case is a pretty good place for a power supply. But many peripherals could be powered through their data cables; both USB and FireWire offer that choice. Unfortunately, making anything low power tends to make it more expensive, so the cheap stuff will likely continue to come with its own separate power supplies.

  33. no more dongles! by jonniesmokes · · Score: 5

    I can't say I want anymore power supply devices lying around my desk. So please don't suggest that they make another. Its wonderful and unusual that they make proper UL listed power supplies for computers. Most cheap things don't want to plug into the wall. Currently, I have One AC-DC for the scanner One AC-DC for the external zip drive One AC-AC for the DSL modem One AC-DC for the PIC16F873 board These dongles either take up cumbersome space or they take up way too much space on the powerstips. Happily the printer, monitor, and computer all plug in normally. On the other hand... If they could link all of these peripherals up to the same power supply, that'd be pretty cool. I wouldn't mind having just one external power supply if we could plug all the devices into that. Unfortunately daisy chaining is frowned upon in DC power supply situations. So that means a spidery nest of power cables no matter what we do. Is there anyway out of this? How about a tesla-coil right above the computer ;) I'd give mega frankenstein points to anyone who made a working computer system using a tesla-coil.