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AgroWaste Oil Plant Starts Production

An anonymous reader writes "Yahoo, and others has a story about the first Waste-to-Oil plant going online, and selling the oil commercially. Using TCP (Thermal Conversion Process), the plant is producing 100-200 barrels of No. 4 oil a day, and has the capacity to produce up to 500 barrels per day. With the amount of agricultural waste in the U.S., and many more of these plants, we could possibly reduce our need for foreign oil."

26 of 730 comments (clear)

  1. Oil by Anonymous Coward · · Score: 4, Insightful

    Decrease our need for foreign oil, and increase our use of domestic oil. Doesn't anyone see oil as the problem behind CO2 increases? The economic short-range thinking sometimes disgusts me.

    1. Re:Oil by Openstandards.net · · Score: 4, Insightful
      I don't know if oil is the primary contributor. I still can't believe that a cow releases 100-200 liters of methane every day in the form of flatulance. Methane has 31x the "global warming" effect of CO2 on atmosphere, so think of that as 3000-6000 liters of CO2 every day.

      I just wish I could put a cow on the back of my truck so I wouldn't have to pay the high price of gas today.

    2. Re:Oil by anakin876 · · Score: 3, Insightful

      This might be a good way to transition from a foreign oil based economy to a "clean renewable nature friendly economy." This way we give ourselves more time to develop cheap reliable alternatives to oil.

    3. Re:Oil by uluckas · · Score: 3, Insightful

      Oil is one problem behind CO2 increases because _fossile_ oil is usually being used. Thereby releasing carbon that had been traped deep inside the earth.
      Producing oil from agricultural products can only release carbon that has been extracted from the air before.
      This gives you a net zero effect on CO2. Great, isn't it?

  2. 500?? 500???????!!!? by Anonymous Coward · · Score: 5, Insightful

    Wow, since daily US oil consumption is what, 20 *million* barrels per day, I'm
    sure it will be no problem to set up another 10,000 of these plants, and there
    will be absolutely no government or corporate resistance, and the oil will be
    just as good as what comes out of the ground and just as cheap!

    Seriously, the only way we will reduce our dependence on foreign oil is if we
    reduce our dependence on oil, period. And that will only happen when the price
    of oil goes so high we actually have to stop driving our SUVs once in a while.

    Then maybe we can just fuckin' IGNORE the middle east.

    1. Re:500?? 500???????!!!? by Anonymous Coward · · Score: 5, Insightful

      If we could build 10k of these plants, we could also ignore the Middle East, since that would roughly match our foreign oil imports.

      No idea how much it costs to build one of these plants, but let's guess $20M. That'd be $200B to end our dependence on foreign oil. About the cost of the Iraq war.

    2. Re:500?? 500???????!!!? by phorm · · Score: 5, Insightful

      Regardless of the SUV's... and the fact that the article seems overly optimistic, this is a step in a good direction. While this one plant obviously doesn't come near to providing a solution, time could yield increased efficiency and more plants.

      Also, redirection of organic waste that would otherwise end up elsewhere isn't a bad plan either. Perhaps if they started adding reprocessing plants to major landfills we could exchange waste for oil.

      In the meantime, while SUV's etc are definately a problem, the high oil prices provide a visible indicator that perhaps such vehicles cost more than they're worth. Lots of oil is still being used for fueling things other than automobiles though.... so to be fair it's a lot more than just SUV drivers that need to cut back - overconsumption is a much more global issue.

    3. Re:500?? 500???????!!!? by YOU+LIKEWISE+FAIL+IT · · Score: 4, Insightful
      Guess what? Last time I looked we lived in a free, capitalistic society,

      Feh. I can't speak for your country, but the only reason goddamn soccer mothers can afford SUV's in my country is because the government only tarrifs them at 5% instead of the regular 15% for passenger cars - i.e. the very opposite of free capitalism, government price interference.

      This tarrif break was originally for farmers who required 4WD's/SUV's to work their land - it should not apply to people who aren't making their primary income from primary industry.

      YLFI

      I feel obliged to point out, btw, that not all SUV's/4WD's are gas guzzling monsters - Landrover Freelander is a good exception.

      --
      One god, one market, one truth, one consumer.
    4. Re:500?? 500???????!!!? by AnotherBlackHat · · Score: 5, Insightful

      Wow, since daily US oil consumption is what, 20 *million* barrels per day, I'm
      sure it will be no problem to set up another 10,000 of these plants, and there
      will be absolutely no government or corporate resistance, and the oil will be
      just as good as what comes out of the ground and just as cheap!


      Yep, you've got it about right.

      US demand is closer to 11 million barrels per day, and with over 20,000 factory farms in the US that could apply the technology, 10,000 is optimistic but not impossible. 5 million barrels a day won't supply all the demand, but it could reduce it 50% which means a lot.

      Of course, since the net effect is to reduce the waste produced by factory farms, the government might actually mandate the building of the plants, but since the plants make money they'd probably be built anyway - government involvement will just make it happen faster. American oil is mostly in the oil refining business so they won't really mind have a second source for raw materials. The only companies likely to dislike it would are the oil drillers, oil shippers and of course OPEC.

      And while the price will naturally be the same as the stuff that comes out of the ground, the price of both is likely to be lower than it would be without the plants online.

      As for quality, it's supposedly the same, but since most oil is simply burned, I doubt it matters much if it's little higher or lower.

      -- not a .sig
    5. Re:500?? 500???????!!!? by steveha · · Score: 3, Insightful

      Yes: the first plant will make 500 barrels per day.

      Future plants will be bigger, and make more.

      And this is totally worth doing. They are taking stuff that is currently garbage, that somebody must pay to dispose of, and they are turning it into oil. And the process will rip apart any bacteria (and even prions) in the input.

      If I understand it correctly, they could actually process sewage into oil! You could actually dig up garbage dumps, process them, and get oil and minerals back.

      This is totally great, and I wish them all success.

      steveha

      --
      lf(1): it's like ls(1) but sorts filenames by extension, tersely
  3. Drop in the bucket by Mr.+Troll · · Score: 3, Insightful

    While these plants are all great in their own way (better to use the waste than just to let it rot), 500 b of oil per day is NOTHING. Worldwide consumption is like 20-22 MILLION b per day. The US is somewhere around 6? million....

    Production on a MUCH larger scale will be required for these plants to have any real impact..

    --
    Kiss my shiny metal ass
  4. This *is* useful by PHPhD2B · · Score: 5, Insightful
    Discover Magazine ran an article on this process, and it's incredibly versatile. It can serve a dual purpose: reducing the dependence on foreign oil, AND reducing the amount of waste going into landfills.

    100-200 barrels a day is NOT to laugh at, many privately owned oil wells produce far less than that per day. It still pays off to run them. And yes, it is realistic to set up hundreds or even thousands of these plants - I'd imagine many municipalities would be interested in using a plant like this to turn their waste into a resource rather than a drain. The process isn't just for turkey guts, it can convert plastic scrap, old tires, and other such refuse into oil as well.

    So don't knock it just because the output seems puny - this can be used not only to reduce the dependence on foreign oil, it is also useful in creating a decentralized energy infrastructure.

    --
    --I am Sun Tzu of the Borg. Resistance is feudal.
  5. Is TCP oil cleaner burning? by patdabiker · · Score: 3, Insightful
    "TCP succeeds in breaking down long chains of organic polymers into their smallest units and reforming them into new combinations to produce clean solid, liquid and gaseous alternative fuels and specialty chemicals."
    It sounds like the oil derived from this process is cleaner burning than traditional oils. Is that true? If so, I would advocate finding a way to apply apply some sort of adaptive process to the current oil supply to reduce harmful emissions.
  6. Re:ride a damn bike by notsoclever · · Score: 3, Insightful
    Yeah, but guess what: The environmental impact of you keeping your car running is way less than the environmental impact of manufacturing a new car.

    I just wonder how much energy this oil production plant needs to keep going if it wouldn't be able to run itself on the products of its refinement process, then it's not a net gain.

    --
    There are 10 kinds of people: ones who understand ternary, ones who don't, and ones who think this joke is about binary
  7. The logical error is your own. by Behrooz · · Score: 4, Insightful

    Error. You ignore the fact that the rollover risk is partly under the driver's control, by avoiding driving in ways that are prone to rollover. The heavier frame, on the other hand, helps in accidents caused by other people that the driver could not avoid. ...and not incidentally, kills other people in accidents that the driver causes.

    As for driving in ways that are prone to rollover; if you drive at highway speeds, you are prone to rollover if you have to avoid any sudden obstacle. Unless you're planning to avoid driving over say, 35 miles an hour, there's not a shitload you can do to actively avoid rollovers other than drive with reasonable caution.

    SUVs are bad mojo from a safety perspective. Arguing that they'd be safer than cars if everyone drove a certain way is absolutely asinine in light of clear evidence that people don't drive that way.

    --
    "We have to go forth and crush every world view that doesn't believe in tolerance and free speech." - David Brin
  8. Planes and trains beat cars for fuel efficiency. by Behrooz · · Score: 5, Insightful

    747s average about 0.2 miles per gallon for a reasonable-distance flight. When you figure in their larger passenger capacity, it costs significantly less fuel to transport a passenger in a 747 than it does to transport a passenger in even a fully-occupied SUV.

    To burst your bubble a little more, diesel-powered trains are significantly more efficient than planes or cars. A representative example would be the aggregate fuel efficiency of Burlington Northern, a large freight railroad. 751.2 GTM (gross ton-miles per gallon) in 2003 for their entire fleet of trains. We'll stick with the previous poster's comparison to the Cadillac Escalade EXT. With a gross curb weight of 3175kg (3.5 standard tons) and highway fuel efficiency of 16 miles per gallon, the Escalade weighs in with a whopping 56.0 GTM.

    So, freight trains are 13.41x as fuel-efficient as Escalades. Now that must be a surprise...

    --
    "We have to go forth and crush every world view that doesn't believe in tolerance and free speech." - David Brin
  9. It all has to do with the carbon cycle by Anonymous Coward · · Score: 5, Insightful

    "Doesn't anyone see oil as the problem behind CO2 increases?"

    In this case, no. The waste would decay on its own naturally, releasing CO2 into the atmosphere upon doing so. At least through Thermal Depolymerization, we are harnessing the energy from that process. The reason fossil fuels in general cause global warming is that by drilling and burning them we are taking carbon out of the ground and putting it in the air. Carbon from conventional petroleum has been sequestered in the ground for millions of years, while carbon from turkey guts has been part of the closed carbon loop, and thus does not add to the total amount of carbon in the cycle.

    1. Re:It all has to do with the carbon cycle by Smidge204 · · Score: 5, Insightful

      Don't tell me that the same amount of CO2 is generated by decaying e.g. a ton biowaste to soil than by burning it.

      Of course not, but you're overlooking some critical parts of the process:

      First, All of the carbon involved was taken out of the air to begin with as the plants grow. (which are the start of the cycle, whether you are using plant or animal wastes as feedstock). So Even in the worst case scenario, the net increase in CO2 from straight burning of the waste is ZERO.

      Second, the TCP process yields more products than just light crude oil:

      1) Light Crude oil
      2) High quality fertilizer (as a solid)
      3) Solid carbon
      4) Medium to high quality fuel gas (methane, used internally to the process)

      And a few other products in no real quantity...

      The key here is that one of the products is solid carbon, which is almost as good as coal in terms of energy density should you use it as fuel. However, it is more useful (physically and economically) to use as an activated carbon filter for water treatment, because of the quality of the product.

      In other words, at worst the process has a zero net increase of carbon from the atmosphere if you use 100% of the products as fuel and at best a net decrease if you don't. Plus it produces fertilizers and materials that can be used for water treatment! Talk about eco-friendly!
      =Smidge=

    2. Re:It all has to do with the carbon cycle by Smidge204 · · Score: 3, Insightful

      I think secretly we agree:

      1) More CO2 is released by burning argicultural waste (either directly or from fuels refined from it) than if you just buried it and let it rot. This is what you explained in your original post.

      BUT

      2) The TCP process, and the burning of fuels recovered from it, does not add CO2 to the atmosphere. This is what I was explaining in my original post. (Incidentally, the original post to which you replied was not mine.) I then suggested that it could, depending on the use of the products, REDUCE atmospheric CO2.

      AND

      3) Using fuels refined from the TCP process can offset use of fossil fuels. Burning fossil fuels increases CO2 because it is using carbon that has been buried for millions of years, and our ecosystem has adjusted to be balanced without it. This is what the first reply (by Mr. AC) was talking about.

      PLUS

      4) By manufacturing a suitable fuel (and somed other goodies) "in house", countries can decrease their dependency on imported oil and fossil fuels in general.

      Add it all up, and you get a Very Good Thing(tm), so in summary the thread starter AC was an uninformed dipsh*t, and let's hope economics and politics don't kill TCP waste-processing plants which could be the very solution to many our fuel problems and many others.
      =Smidge=

  10. Wrong view by ChiralSoftware · · Score: 4, Insightful
    The problem with looking for solutions to the energy problem is that there isn't a solution. There are a whole bunch of small solutions that, when added up together, will be the solution. One plant producing 500 barrels/day is 1/10,000th of the solution. One thousand such plants is 1/10th of the solution. Add in a few nuclear reactors, some solar panels, wind turbines, more efficient cars, biodiesel, 100% electric cars with lithium batteries, telecommuting, maybe even a Segway, and it starts adding up to a solution to the energy problem. If we did all of those things in parallel, within a few years, OPEC would be sweating and we would not have to spend billions of dollars a year on oil, and then billions more on trying to keep our oil suppliers stable and friendly.

    I also hear people say "the oil industry has too much power here for anything to change." This is also the wrong view. Sure, the oil industry does have a lot of power, but the result of their machinations is that our entire economy is dependent on a commodity which we must import from politically unstable and hostile parts of the world which are far away. There are plenty of other powerful industries in the US that have nothing to do with oil that must see this as a hazardous situation, one which should be remedied by moving the US to having multiple energy options to choose from, including cost-competitive domestic solutions. Is the oil industry in the US more powerful than all the other non-oil industries? I don't think so.

    ------------
    Create a WAP server

    1. Re:Wrong view by k8er · · Score: 3, Insightful

      This is what I keep trying to tell people. Every time there is a discussion about an alternative (non-fossil fuel) energy source, people shit on the idea as either costing too much, or not providing enough power to replace the status quo. There is no SINGLE renewable/sustainable/minimally polluting answer, but like you stated, there are many small ones that can be combined into a total solution.

      I think that we need government incentives (like no taxes, even after making a profit, for a period of time). I'm no expert, but there has to be thousands of creative incentives for getting these things going instead of putting up barriers to hinder their progress. The oil industry already benefits from corporate welfare. There is no reason that alternative energy shouldn't. Once it ramps up, the costs will come down, and output should go up.

  11. Untrue, the actuarial tables are interesting. by Behrooz · · Score: 4, Insightful

    Your assumptions are false, anonymous one.

    To be charitable, I will assume that you are considering only bodily injury liability, since most other insurance coverage is directly related to a vehicle's cost.

    The actual costs to an insurance company from an SUV accident are masked by the following factors:

    In multiple-vehicle accidents:

    Responsibility: The cost of the accident is covered by the insurance of the party who caused the accident. Which vehicle caused the most damage or which vehicle is unsafe has little to no correlation with who pays.

    In single-vehicle accidents:

    Rollover accident spread: In rollovers, the typical range of injuries is far more narrow than in the aggregate of auto accidents. Typically, either the passengers remain in the vehicle and do not sustain serious injuries, or they are ejected from the vehicle and die. Dead people cost the insurance company significantly less than ongoing hospitalization for serious/chronic injuries.

    In a microcosm of the SUV concept in general, the overall increased insurance cost of having SUVs on the road is distributed across the entire spectrum of auto owners.

    Look back at historical examples of unsafe vehicles and you will see a similar trend. The risk posed by one model of vehicle has very little relation to the cost of insuring a person driving that vehicle.

    --
    "We have to go forth and crush every world view that doesn't believe in tolerance and free speech." - David Brin
  12. Good news! by jandersen · · Score: 3, Insightful

    This is the first bit of sensible news to come out of USA for a long, long time, for several reasons:

    1. 500 barrels is of course nearly nothing, but this does has the potential to become significant - see other posts.

    2. The primary aim is to solve a waste problem, which this technology seems to do in a brilliant way.

    3. It may also help reduce the emission of greenhouse gases. When you burn farm waste, you release CO2 into the athmosphere, true, but that's where it came from - the plants have taken CO2 out to build up carbohydrates. Contrast this with fossil fuel, where you produce CO2 that was taken out many hundred million years ago, which can only increase the levels of CO2. On top of that, when the farm waste isn't left to rot, less methane is produced, which again can make a big difference.

    All in all - this seems good and sensible through and through. Which makes me fear that some narrowminded and greedy idiot with too much money and power will want to kill it off.

  13. Re:Don't be so quick to judge... by AoT · · Score: 3, Insightful

    The ice caps melting would produce less potable water because it would melt into the ocean and not into rivers or lakes. This would cause a rise in ocean levels thus causing a reduction in above-water land mass and a reduction in freshwater supplies because of increased salt water penetration in river basins and estuaries. In sum, not only would there be less land, there would be less water, higher temperatures and a hell of a lot more people.

    One more thing. If the demand for oil continues to increase at the rate it currently is, in whatever form, then there is no way we could hope to grow enough biomass to replace traditional oil supplies.

  14. Re:New RFC? by Analogy+Man · · Score: 4, Insightful
    Whether there is that much waste to convert or not shouldn't be the main point. If you could lock up a load of carbon that would otherwise go up as C02 emissions that would be a good thing in itself. Cleanly and economically generating 5% of the nations energy otherwise coming from fossil fuels would be a tremendous advancement. If there was not enough doodoo to completely replace oil, it is still a step forward.

    If there was a silver bullet to our tricky problems, the Lone Ranger would have showed up by now. I think our energy dependancy and reliance on fossil fuels will need to change incrementally (not to discount a sense of urgency either). It is a workable problem (always the optimist) and fortunately the business drivers will increase as oil supplies become more both financially and environmentally costly to extract.

    --
    When the people fear their government, there is tyranny; when the government fears the people, there is liberty.
  15. The mod system on slashdot isn't perfect. by pcx · · Score: 3, Insightful

    The moderators might not necessarilly agree with a post but mod it up because they think it will make for interesting discussion or it raises a question they feel is faulty but widespread and common and would like to see a good rebuttal.

    This is actually the mark of a good mod because the points just aren't supposed rewards for good writing, they're ways to bring interesting ideas, questions and answers to the forefront.