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The CPU: From Conception to Birth

CrzyP writes "Most of us have seen flowcharts and heard lectures on how a CPU functions in a computer. What a lot of us do not know, however, is how a CPU is created. Sudhian describes the step-by-step process of how a CPU is made, from grains of sand to a wafer of circuits. Ahhh sand, the building block of life...in the tech world!"

28 of 179 comments (clear)

  1. well.. by Anonymous Coward · · Score: 5, Funny


    It's slashdotted already so here's the poop:

    1 Write out chip functions.
    2 Emulate on high end computers.
    3 Tape out prototypes.
    4 Port Linux to new chip.
    5 Send SCO US$699 per core.

  2. Google Cache Link ... by xmas2003 · · Score: 4, Informative

    Site is getting pretty doggy ... here is the obligatory link to the Google Cache

    --
    Hulk SMASH Celiac Disease
  3. Slashdotted already... by Anonymous Coward · · Score: 5, Funny

    but here's the scope:

    When a daddy CPU and a mommy CPU really loves each other, they get together reeeal close and...

    1. Re:Slashdotted already... by isny · · Score: 5, Funny

      When a daddy CPU and a mommy CPU really loves each other, they get together reeeal close and...
      A bunch of slashdotters imagine a beowulf cluster?

    2. Re:Slashdotted already... by paul248 · · Score: 3, Funny
      When a daddy CPU and a mommy CPU really loves each other, they get together reeeal close and...
      reduce the effective surface area of the cooling system?
    3. Re:Slashdotted already... by endx7 · · Score: 4, Funny

      ...now you have a dual processor system!

  4. The real question is ... by Laser+Lou · · Score: 5, Funny

    did computation begin at conception, or at birth?

    --
    No data, no cry
  5. DNA microarrays by FiReaNGeL · · Score: 4, Interesting

    Ok... so the article is not exactly new, nor interesting, so I'm gonna talk about something related :

    DNA microarrays from Affymetrix, used to quantify gene expression, are built on a process inspired from CPU design (photolitography - read more about it here). Chips are getting more complex with time, ala Moore Law (shrinking the probe cells to get more density); the most recent human chip harbor 1 300 000 probes representing 39000 transcripts and variants.

    So technology developed for CPU is helping to find cures for diseases, increase our knowledge of life... etc. Isn't cool?

    1. Re:DNA microarrays by nomadic · · Score: 5, Funny

      So technology developed for CPU is helping to find cures for diseases, increase our knowledge of life... etc. Isn't cool?

      That depends. Can you overclock it?

  6. A little on the short side, but with pretty pics by Anonymous Coward · · Score: 5, Informative

    It's fairly short and pretty generalized. Lots of pretty pictures though.

    A quick search on Google ("silicon fabrication introduction") turns up arguably better links.

    One from SGS Thompson
    A basic one from Intel
    From Bell Labs

    And there are plenty more.

  7. Decisions, decisions... by Dorsai65 · · Score: 5, Funny

    Use the silicon for processors, or implants... processors, or implants...

    --
    --- Asking inconvenient questions for over 30 years...
    1. Re:Decisions, decisions... by Anonymous Coward · · Score: 3, Informative

      Remember... Like I told my mom to keep her from getting the two confused:

      siliCON is for chips, siliCONE is for tits!

  8. Starting from scratch by jgardn · · Score: 5, Interesting

    I have often wondered about what exactly goes into the technology we take for granted.

    The thought experiment I perform is to imagine what it would take to get the end product from absolutely nothing except the stuff around you found naturally. Working in the basement of the University of Washington physics laboratory, I often wondered how someone would build a milling machine or an industrial lathe. You can cut wood with rudimentary tools, and making crude iron or steel tools isn't too complicated, but how would construct a precise machine with all the guages and dials and electric motors and so on?

    It sure brings me to a realization of just how far we have come from slogging about in mud and eating rats like we did in the dark ages. Our world is so complicated that no one person can understand more than a small fraction of it. Everyone is a specialist of one sort of another, even the garbage collectors and sewage system maintainers. Every generation of worker brings ingenuity to the job, and bit by bit their job becomes more and more complicated yet efficient.

    Soon, will we each have a small chunk of humanity's experience in our skulls? Will we rule an insanely complicated world governed by machines and processes no one can fully understand? Or have we already come to that point?

    --
    The radical sect of Islam would either see you dead or "reverted" to Islam.
    1. Re:Starting from scratch by pipingguy · · Score: 3, Insightful


      It sure brings me to a realization of just how far we have come from slogging about in mud and eating rats like we did in the dark ages.

      "Oh, Denis, there's some lovely filth down here!"

      It only takes a few days in complete, freezing electrical darkness to realize how dependent and utterly helpless big cities can be (and therefore its citizens) without technology.

      Luckily in 1998 there were lots of people less troubled to help us out, and people mobilized from everywhere possible.

  9. Ob. Simpsons by themoodykid · · Score: 3, Funny

    So the next time you're walking on the beach, enjoying an hourglass, or making cheap, low-grade windshields, think where we'd be without ... SAND!

  10. Re:A little on the short side, but with pretty pic by Anonymous Coward · · Score: 5, Funny

    And of course there is always the Britney spears guide to semiconductor physics... http://britneyspears.ac/lasers.htm

  11. Re:So dull... by potaz · · Score: 3, Insightful

    Good god, he also consistently misuses "it's", often in a series of three at a time.

    Its really annoying.

  12. Specialization, optimization, and crisis by abulafia · · Score: 3, Insightful
    This is an extremely interesting thought to me, and I've been playing with it mentally for a while now. What happens at the limits of optimization?

    Vinge, and others, have played with this concept in a sci-fi arena, but I wonder - what happens when, to take your example, garbage men hit the wall on efficiency at disposing garbage? (This implies the whole supply chain - or perhaps I should say the removal chain - of garbage mitigation specialists hitting a limit, including recyclers, dumpers, shippers, lobbyists, specialist accountants, etc.) Inputs to the garbage industry will likely be still capable of increasing demand (or, again oddly for this example, an aspect of supply), so economics start kicking in, raising costs of disposal. With garbage, we're seeing the start of this already, and in some extreme cases, lots of noise (a certain mountain in Navada, for instance).

    This has, in turn, second order effects for lots of other industries and people, and almost nobody understands the problem, other than the people who are the maxed out specialists, for a given social, technological and economic milleu. Problems, solutions and examples of poor communication and scams start to multiply.

    It is fun stuff to think about, especially because I think we're getting a little close in certain areas. I hope to have a paper out on this soonish.

    --
    I forget what 8 was for.
  13. Parent wasn't a troll by putaro · · Score: 4, Interesting

    It's not a troll - that article was written at a 9th grade level at best. I read the whole thing looking for something interesting and there wasn't.

  14. Krispy Kreme! by Moos3d · · Score: 4, Funny

    Now all Intel needs is stores where you can watch the chips being made. Like a Krispy Kreme!

  15. "Build Your Own Metalworking Shop from Scrap" by Animats · · Score: 5, Informative
    There's a classic set of five books, Build Your Own Metalworking Shop from Scrap, by Dave Gingery, written in the 1970s. This set covers how to bootstrap up a machine shop starting from very little.

    Step one is to make a charcoal foundry, starting with a pail, fire clay, and a steel pipe. With this you can cast parts. You hand-carve wooden masters, make sand moulds, and pour molten metal into them.

    Once you can cast, the next step is to build a lathe - the simplest machine tool. You'd probably have to make a very crude lathe first, but once you have even a crude lathe, you can make round things. Then you can make a better lathe.

    The next tool is a shaper, or planer, which allows you to make flat things. You're now up to the machining technology of 1850 or so, and can make small steam engines. Take a look at a steam locomotive. It's all castings with a little finish machining. All the finish machining is either lathe or planer work - there are no milled parts with complex surfaces.

    The other early power tool, not mentioned in Gingery, is a steam hammer. You don't need that for small work, but the steam hammer is the tool that made it possible to make stuff too big to hammer out by hand. Watt's factory had a steam hammer by 1810 or so.

    Once you have the lathe and planer, you can build, with difficulty, a milling machine. Once you have a milling machine, you can build more milling machines without too much trouble. And you can build a better mill than the one you've got.

    Once you have a good mill, you can make almost anything makeable in metal.

    People have built machine tools from these books, so it's quite possible.

    1. Re:"Build Your Own Metalworking Shop from Scrap" by Bender_ · · Score: 3, Informative

      The same published also has another interesting book:
      Instruments of Amplification that describes how to make your own electronic and electromechanical amplifiers from scratch. Great addition if you have to restart civilization on your own!

    2. Re:"Build Your Own Metalworking Shop from Scrap" by josecanuc · · Score: 3, Insightful

      I've also thought about this and when it comes down to it, you come to a point where you just need lots and lots of labor.

      Following Gingery's book, you can create nearly anything. However, where are you going to get the metal from which to create these works of art/machinery? You have to find and dig ore and refine it into metals. What do you start digging with?

      I think the original bootstrap for metal (used for work, not money) was copper found in nuggets. These days it's much harder to find natural nuggets of metal -- everyone who came before has already found them!

      So you need to dig with wood, stone, and flesh tools. Find enough ore to make a shovel's worth of metal. Grind a large stone into a bowl and melt the ore. Hot fires can be created with coal and hollow reeds blowing air into them -- make sure you have plenty! Once your ore is melted, drain off the top stuff and you're left with the metal. A shovel can be hammered out of your ingot with a stone, so that's essentially the starting point of your metal tools.

      Using your more efficient metal shovel, dig more ore -- make more shovels -- find friends to help dig.

      Now, let's say you've obtained enough metal to build your lathe. How do you get it to turn? Steam engine? Nope, you don't have a running lathe yet to help you build one! One could create a large, cast metal flywheel and have your friends (and how gracious you must be to have friends like this!!) keep it going -- that will give you enough power (or rather momentum, stored energy from your friends) to turn metal on your lathe. Your two choices of high-density material are metal and stone. If you choose a metal flywheel, you and your friends have got a lot more digging to do! If you choose stone, you have to cast a few stoneworking tools, but that's probably easier than digging enough ore for 100 lbs of metal.

      Gingery's book just has you go find/buy an electric motor. ;-)

      In other words, if you *really* want to re-enact the industrial revolution, you need to be patient and have plenty of labor. The key is all in the raw materials and the labor to extract it.

  16. Much better article... by taped2thedesk · · Score: 3, Informative

    Here is a slightly better written article on the same topic...

  17. Re:What about die color? by Jay-Lo · · Score: 5, Informative

    The green/amber part you were looking at may have been a protective coating applied when the microprocessor was packaged. Regardless, microfabricated chips can indeed be technicolored marvels.

    Most materials used in microfabrication are either transparent (insulating layers) or grey (metallization), but resulting devices can appear coloured due to optical interference. Colours present in structures of a microfabricated device are related to the thickness and composition of the patterned thin-film coatings that form the device. For a single thin film, thickness can be determined from, for example, the Michel-Lévy interference colour chart if the birefringence of the thin film material is known. Variations in colour across a film indicate non-uniform thickness. The colour resulting from several layers of patterned thin-films is more complex to predict, but the same basic principles apply.

  18. When CPUs divorce by hyrdra · · Score: 5, Funny

    Unforunatly, some processors don't work well toegther. It usually ends up as one processor is doing all the work, while the other one sits in the background doing not a damn thing. Day in and out, this processor sits on it's ass complaining about all the heat the other one is generating, when all he is trying to do is process these stupid little single thread applications, which are usually the result of the other processor (compiling is often a multi-processing task).

    Eventually if things continue as they are, the two processors split in an ever growing trend in electronics of single processor systems and live in their own cases on their own motherboards. Sure, applications at times suffer, but it's for the best and they can still have visitation with both processors via a shared wireless network.

    --


    "I'll just chip in a bit for RedHat: I actually have that installed on my university machine." - Linus, '95
  19. Best Place I Worked... by ricky-road-flats · · Score: 3, Interesting
    ...was a chip fab. It had just opened, everything was shiny and new, and the work I was doing meant I got to go to every department, every part of the plant. Siemens Electronics (now Infineon) ran it.

    It was like a geek's heaven inside. Everything was the best, new and working just right. They spent something like 1.5 billion pounds ($3 billion US) on the place. Hell, even the coffee machines were wonderful.

    Inside the (huge) clean room was best - fully automated monorails all over the ceiling, carrying pods of wafers around, for instance. Row upon row of ovens with pure oxygen atmospheres at several hundred degrees C, implanters using silly amount of electricity (and huge copper hooks to remove people stuck), and incredibly dangerous chemicals being piped all over (including the very scary HF - 'If it leaks near you, there's no point in running').

    Wonderful stuff. It was all incredibly interesting, to see all the processes that went into making (relatively simple) RAM chips.

    Shame the arse fell out of the DRAM market in 1999, meaning they closed the place. Atmel are using it now.

  20. Some mistakes... by curious.corn · · Score: 3, Informative

    Although it's a neat effort to explain some engineering & physics to the avg case modder running XP & windowblinds (;-)) there's an initial nasty mistake:

    The new wafers are then taken and doped appropriately for the type of transistors that will be made out of them. Doping amounts to depositing other elements into the space between silicon atoms. This is what causes silicon to be the "semiconductor" that it is. Transistors today are made from "CMOS" technology, or Complementary Metal Oxide Semiconductors. Complementary means the interaction of "n" and "p" MOS

    No, no... doping is about getting impurities inside the Si lattice substituting some of the Si atoms. The whole concept is: electron energy levels of a single atom becoming thick bands for hoards of electrons to fly within; if the next band is empty & close enough to the last full band you have an "intrinsic" semic. Doping the crystal means to get other atoms (P) into the lattice so that their electrons are weakly tied and readily bumped into the conduction band (@ room temp); or you plug greedy B into the lattice so that it grabs an e- all for itself leaving some other Si without and a roaming Hole inside the last full band...Leaving doping atoms wedged inside the lattice without participating to the whole electron/lattice exchange doesn't do anything good, perhaps it just deforms the reticle creating all sorts of defects & a useless brick of solid sand

    Overall this article lacks a lot of geek factor... there's so many "cool" catchy words and processes like Silicon Over Insulator, Damascene Process, dovetail prevention, SiN and SuperK dielectric... bah, it could have been a LOT better... have a look in ars
    --
    Mi domando chi à il mandante di tutte le cazzate che faccio - Altan