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Fuel Loss May Cut Short GlobalFlyer's Journey

chris mazuc writes "Apparently the Virgin Atlantic GlobalFlyer has lost 2,600 lbs of fuel and might be forced to abort the attempt." According to the article, "Jon Karkow from Scaled Composites was unable to say whether it was due to leakage or evaporation. "We really don't know what it is... It's more than likely a system issue, such as a fuel venting line. It's been very puzzling for us, and we saw it quite early on.".

27 of 317 comments (clear)

  1. counting on fingers by tedtimmons · · Score: 5, Informative

    That is about 380 gallons of gas, if you calculate avgas at 6.84 lbs/gallon.

    -ted

    1. Re:counting on fingers by iammrjvo · · Score: 3, Informative


      It's a jet. It uses Jet-A, which is essentially diesel. I thought that 100LL weighed in closed to 6.0 lbs / gal, anyway.

      --
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    2. Re:counting on fingers by Anonymous Coward · · Score: 1, Informative

      You've obviously never seen diesel fuel. It's (in motor fuel form) reddish-clear and about the consistency of WD-40. Very light. Just like JP.

      You're not merely uninformed you are ignorant and prejudicial.

    3. Re:counting on fingers by MemoryAid · · Score: 2, Informative

      JP-4 is designed for colder weather, and has a flash point of -40F. Gasoline has a very low flash point, so it would be suitable to add for the purpose of reducing the resultant flash point. Here is a link to a decent summary of jet fuel types: www.goatse.cx

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    4. Re:counting on fingers by delcielo · · Score: 2, Informative

      That's correct. The Jet-A became sludgy at the low temperatures experienced at 47,000 ft.

      JP-4 is what they're burning.

      And just to back up what a lot of others are suggesting:

      Yes, there is tremendous bending moment on the wing attachment points when the airplane is fully loaded with fuel. That's why the takeoff was so dangerous, and that's why the climbout was so carefully orchestrated. Turbulence and other "bump" producing phenomena are very dangerous for the fully loaded plane.

      I understand the logic of the people who are chiding about being in a hurry or shortsighted, etc. but the truth is they couldn't test it fully loaded. There really is no way to off-load the fuel safely. Dumping that much fuel is neither economically nor ecologically a good idea. Also, the risk of imposing those stresses on the airplane repeatedly are too high. They reduce your chances of safely completing the record attempt. You could challenge them to overbuild the aircraft enough to do it; but that becomes an increasingly difficult engineering goal as you increase the margins.

      This is an experimental aircraft on a world-record breaking flight. Maybe the last great aviation record. I know some of you are thinking that a couple of spoiled rich guys are chasing windmills; but I'm really pulling for them. They're continuing the spirit of daring adventure that grew aviation from the Wright Flyer to supersonic jets in less than 50 years. It's refreshing to see that they haven't surrendered their souls to engineering and are instead making engineering work for them.

      Good luck Fellas. I'll be there in Salina to welcome you back.

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    5. Re:counting on fingers by Muad'Dave · · Score: 2, Informative

      Isn't Jet-A more like kerosene (or #1 fuel oil)? This PDF calls Jet-A "Aviation kerosene", as do several other pages, and shows Jet-A composition as mostly C9-C16, which matches kerosene as shown here. Diesel, or #2 fuel oil is mostly C11-C20, and is therefore heavier than kerosene and has a much higher flash point (58C vs 38C for kero). Diesel has a slighty higher energy content/unit volume that kero, too (see this).

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  2. I already saw it on CNN by NeuroManson · · Score: 5, Informative

    It was due to a defective fuel guage showing a full tankload, despite it being 2600 lbs short.

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  3. I think they are pushing it... by brienc · · Score: 5, Informative

    The article mentioned they will have to decide before departing Japaneese airspace, but you can see from the current posit, they are several uhnder miles off the coast.

  4. Re:Press Conference scheduled for 1430 ET by Undertaker43017 · · Score: 2, Informative

    Guess they couldn't wait for the news conference. Looks to be a bit east of Japan...

  5. Re:No pre-flight test? by plover · · Score: 3, Informative
    I think the problem with this live test is that the plane may not be capable of withstanding a landing fully loaded with fuel. It might be designed such that it wouldn't survive a hard impact (wings full of fuel have a lot of inertia, hit the ground hard enough and they WILL bend or fall off.)

    Think of this plane as a one-shot deal. Reusability wasn't the goal -- getting around the world was.

    Sure, pilot safety is a consideration -- in some emergency situations, the pilot could probably dump the fuel to land safely. In a worst case scenario, he could probably land with full tanks, but as I mentioned before that might not be without substantial risk to the aircraft. It might even be expected that the plane's airframe would fail if it landed full.

    --
    John
  6. Re:No pre-flight test? by jackalope · · Score: 2, Informative

    I doubt that the plane can land with anything close to a full tank. So, a fully loaded test flight would have been a 60 hour test flight. Doing this on a single seater without the excitement of breaking any records would probably be very dangerous.

    That's kinda the nature of breaking a world record, you cannot do a test because the test would break the record.

    Jack

  7. Re:Bit of a difference... by sacherjj · · Score: 5, Informative

    Actually they are testing it at full capacity. Right now. If it works, they finish the flight. If it doesn't, they modify the system. If you remember, the voyager only loaded full fuel on it attempt flight. And they pretty much ground off both winglets. Yet, the craft was still ok to fly around the world and set the record. Sometimes you have to take some exucated risks to set records.

  8. they should have used the low tech fuel gage by PW2 · · Score: 5, Informative

    When learning to fly a Cessna 150, my instructor always made me not trust the fuel gage since what it reports can safely be confirmed another way -- I'd have to look in the tanks and dip a stick in the fuel to be sure there was enough. When flying, it's a different story as you must trust your instruments.

  9. Re:No pre-flight test? by plover · · Score: 4, Informative

    One other thing I failed to mention in the previous post: the fully laden wings droop substantially, and I believe they almost drag on the ground when full. It would be extremely difficult (if not impossible) to land a craft in a condition like that without accidentally dragging a wingtip.

    --
    John
  10. Re:Used the wrong units. by Target+Drone · · Score: 3, Informative
    His plane was supposed to be loaded with 12400 hogsheads to make the 18,000 hectaire journey. Instead they used gallons.

    There actually was a case back in 1983 when they loaded a Boeing 767 up with X pounds of fuel when it should have been X kilograms so they were short by a factor of 2.2. Luckily the captain happened to be an experienced glider pilot.

    Video and story here

  11. Re:No pre-flight test? by omahajim · · Score: 4, Informative
    the fully laden wings droop substantially, and I believe they almost drag on the ground when full.

    From my observation of the live takeoff video feed from the airport, I didn't see any drooping at all. At the end of RWY 35 where it sat a good portion of the day, the wings looked perfectly level in all shots I saw on the feed - including the moments immediately prior to takeoff. Once the takeoff roll was underway and especially once airborne, the wings appeared to have a slight bend upwards at the tips.

  12. Re:Bit of a difference... by Lordrashmi · · Score: 2, Informative

    I would bet they have a way to dump extra fuel.

  13. Rules of the game by Engineer-Poet · · Score: 2, Informative

    Detachable tanks would also have helped Voyager, but they aren't permitted by the rules; you have to land with all the airframe you took off with (fragments of winglets apparently excepted). If it weren't for this it would be possible to drop tanks, wings and engines like a staged rocket.

  14. Re:No pre-flight test? by plover · · Score: 2, Informative

    Oh, shoot, that was the previous two-person around-the-world plane that had such droopy wings. Sorry, my error.

    --
    John
  15. Re:Record Question by emseabrown · · Score: 3, Informative

    I read this on the website a while back, and my memory may be rough.

    • The flight must be longer than the Tropic of Cancer
    • Flight must not enter into the frigid zones (over 66 degrees latitude i think.)
    • Flight must begin and end on the same runway

    There may be more, but that is what I recall

  16. Re:Bit of a difference... by LWATCDR · · Score: 2, Informative

    It is very unlikely that running out of fuel is even a risk. An aborted attempt is the most likely outcome. What most people seem to be missing is this is a test flight.

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  17. you are right by willCode4Beer.com · · Score: 5, Informative

    Actually, due to a design to keep the structural mass low and due to the mass of the fuel, it can't land safely with a full (or even half) load of fuel.
    The plane just isn't strong enough. Making the plane stronger would make it heavier, and a heavier plane would require more fuel. Its a compromise that had to be made.
    On a side note, they actually wanted to use a different turbine that was more fuel efficient but, were unable to locate one. So since the turbine they are using consumes more fuel, more compromises had to be made in the design.

    With a flight like this, you have to get rid of every last once of weight possible.

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    1. Re:you are right by einhverfr · · Score: 3, Informative

      The structural issue had not occurred to me. I was looking at the wings which are evidently designed for fuel-efficiency rather than an ability to maintain lift while moving slowly with a heavy load. This means two things: 1) Higher take-off speed/long runway requirement and 2) higher landing speed/long runway requirement.

      Worse, this problem becomes worse as load is applied. This is because stall speed is dependent on the point where the lift is minimally equal to the weight of the aircraft. So higher load means higher stall-speeds, hence higher-speed takeoff and landing. Landing is more sensitive to this because the aircraft is slowing down to its stall speed rather than accellerating past it as in takeoff.

      Most commercial aircraft get around this problem by morphing the shape of their airfoils in order to provide more lift during takeoff and landing (allowing for shorter runways and slower speeds) but I don't see that on this airplane. I could be wrong on this point, but I doubt it. Otherwise I doubt that the choice of runway would have been made primarily on the basis of length.

      So if this plane is landing with 9 tons of extra fuel, assuming it is built out of a magical indestructable material, you still have the issue that you have a much larger ammount of kenetic energy because the plane is not only more heavily loaded, but also moving significantly faster. So it is harder to slow the vehicle down.

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  18. Re:Record Question by grozzie2 · · Score: 2, Informative
    FAI has bastardized the rules for 'official' aviation attempts, mostly due to politcs. They say it's got to be a flight that crosses every line of longitude, has a specific length it must be, and has to be maintained between specific lines of lattitude.

    The proper definition is slightly different, and is what most other bodies recognize (specifically those certifying records for sailors). The trip must cross over 2 points on the globe that are diametrically opposed, and it must cross every meridian (longitude line). It must end at or beyond the point of departure, so in the case of an aircraft, it's normal to overfly the departing airport prior to landing, just to void any possibility of someone showing that you landed on the runway at a point prior to the point of liftoff, so you didn't really go 'all the way around'.

    To be technically correct, your quick circle of the north pole will qualify, if the same flight includes a pass over the south pole, and lands back at, or beyond the point of departure.

    For the purposes of this trip, FAI has bastardized the rules, but, i suspect they actually do have diametrically points on the globe in the flight plan, so that the record can be recognized by other sanctioning bodies.

  19. 747 does this too by lommer · · Score: 2, Informative

    Extra fuel is not a problem for landing - you just dump it overboard at 10,000 feet before you descend to land. This is standard operating procedure on the boeing 747 - it isn't certified to land at a full fuel+passenger/cargo load (landing gear will collapse) so once it takes off it has to get rid of fuel before it lands again one way or another. So if some dude has a heart attack right after takeoff, they will climb the airplane up and dump the fuel before landing again (they have to be at a certain height to ensure that all the fuel evaporates on its way down and distributes evenly far from populated areas).

  20. Re:Bit of a difference... by 6th+time+lucky · · Score: 2, Informative

    Why does everyone assume that *testing* the tank mean that it has to be flown?
    1) fill with liquid (fuel, water, beer), look for puddles under tank (in case of beer, call party afterwards)
    2) fill with pressurised gas (air, not *fuel*) monitor pressure
    3) Test at alititude? fill with fuel and put in vacuum chamber (granted a *very* big one)

    There are lots of ways of testing a system without needing to fly around in a circle for 3 days or drop 9 tons of fuel on some unsuspecting farmer.

  21. If only to make a point... by marcus · · Score: 2, Informative

    Considering my education and that I have worked for a couple of aerospace companies and for NASA/JPL, and that I have been a licensed pilot for two thirds of my life, I'd say that I, random Joe Slashdot Reader know a good bit about the subject.

    OTOH, indeed he does know what he's doing, he's building radical craft and flying them. What most readers don't seem to realize is that anomalous behavior does not imply a CRASH!

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