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Polyethylene Bulletproof Vests Better Than Kevlar

teflonscout writes "When I think of bulletproof vests, the first word that comes to mind is Kevlar. Wired is running a story on Dynema SB61, a bulletproof material that is made of polyethylene. It is a higher grade of the plastic found in Tupperware. The story also mentions the recall of Second Chance bulletproof vests that were made from Zylon, a material that degraded slowly when exposed to moisture. At least one police officer was injured when a bullet penetrated his Zylon vest. Polyethylene is impervious to moisture. The first vests made from this new material are 5mm thick and can stop a 9mm bullet traveling at 1777 feet per second, which is slightly better than other top of the line vests."

44 of 345 comments (clear)

  1. Back to the drawing board. by grub · · Score: 5, Funny


    Dynema SB61, a bulletproof material that is made of polyethylene. It is a higher grade of the plastic found in Tupperware.

    There goes my idea for a zip-tie & Tupperware bulletproof vest. It also explains why the prototypes failed in the field.

    --
    Trolling is a art,
    1. Re:Back to the drawing board. by rubycodez · · Score: 4, Informative

      the density of Kevlar is 1.44, while polyethylene is 66% as dense at around 0.94 to 0.96, will actually float in water.

    2. Re:Back to the drawing board. by megaditto · · Score: 4, Interesting

      If you fill that tupperware with a starch solution, it just might work a hell of a lot better than Kevlar

      --
      Obama likes poor people so much, he wants to make more of them.
    3. Re:Back to the drawing board. by R3d+M3rcury · · Score: 4, Funny

      So, it's a "life vest" then?

      Thank you folks. I'll be here all week. Try the veal.

    4. Re:Back to the drawing board. by mooingyak · · Score: 5, Funny

      Those who would sacrifice mobility for safety deserve neither.

      --
      William of Ockham had no beard. The most likely explanation is that it was chewed off by squirrels every morning.
    5. Re:Back to the drawing board. by rindeee · · Score: 4, Interesting

      Hahahaha! Funny. :| In all seriousness, that is of real concern to some. Being a Navy Reservist, currently on deployment, on small boats (ie. the type that can be sunk with one good round and YES the Navy DOES have 'boats'), in a place where such rounds are common, (surely I can fit another comma in here some place....grammar be damned) I have a vested (pun intended) interest). Ouch. Anyway...the vests we have now are bulky as hell, and make it VERY hard to 'operate'. Also, they don't transition from waterborne missions to landward. Give me a vest that is bulletproof (reasonably) and shrapnel proof (a much bigger concern) and is of at least neutral buoyancy and you have a proponent.

    6. Re:Back to the drawing board. by Hoi+Polloi · · Score: 4, Funny

      But their salad bowl makes a great helmet. Plus it keeps your head fresh.

      --
      It is by the juice of the coffee bean that thoughts acquire speed, the teeth acquire stains. The stains become a warning
    7. Re:Back to the drawing board. by Paradise+Pete · · Score: 3, Funny
      But their salad bowl makes a great helmet. Plus it keeps your head fresh.

      Only if you remember to burp it occasionally.

    8. Re:Back to the drawing board. by Samah · · Score: 4, Funny

      In other news:
      Ballistics scientists have developed a new style of 9mm bullet made of a stronger polyethelene form of Dynema SB61.
      During a test, at least one police officer wearing a Dynema SB61 vest was killed.
      The new bullets are expected to be available at all Walmart stores within the next 6 months.

      --
      Homonyms are fun!
      You're driving your car, but they're riding their bikes there.
  2. The Box O' Truth by NutMan · · Score: 5, Informative

    Can't wait to see The Box O' Truth give it a try.

  3. tupperware is serious business by HiddenCamper · · Score: 3, Funny

    After what I put my tupperware through im not surprised that it can stop a bullet

  4. Not bad... but... by Anonymous Coward · · Score: 3, Informative

    Or you could just get some Dragon Skin armor that will take the force of an exploding hand grenade and not allow penetration...

    http://www.pinnaclearmor.com/body-armor/dragon-ski n.php

    1. Re:Not bad... but... by goldspider · · Score: 4, Informative
      Dragon Skin was recently tested by the Army and found to be deficient in many ways.

      Read the whole article.

      Exerpts:

      ...in 13 of 48 shots, lethal armor-piercing rounds either shattered the discs that make up the armor, or completely penetrated the vest.

      ...the armor failed to endure required temperatures shifts _ from minus 20 degrees to 120 above zero _ which weakened the adhesive holding the discs together.
      --
      "Ask not what your country can do for you." --John F. Kennedy
  5. Tupperware vests? by kammat · · Score: 5, Funny

    Do they burp when they're hit?

  6. One word. by Palmyst · · Score: 3, Informative

    Mr. McGuire: I want to say one word to you. Just one word.
    Benjamin: Yes, sir.
    Mr. McGuire: Are you listening?
    Benjamin: Yes, I am.
    Mr. McGuire: Plastics

  7. Re:to bad our troops are treated like shit by Applekid · · Score: 3, Interesting

    "doubt this technology will see iraq, oh and don't flame the truth, thanks"

    Yes, don't flame the truth. Rather, flame the complete ignorance of the process by which new technologies trickle down to soldiers from the numerous trials and tests.

    If it's good enough, it will eventually be used. The question then will be whether troops will still be in Iraq at that time.

    --
    More Twoson than Cupertino
  8. Thanks for the warning by L.+VeGas · · Score: 4, Funny

    It is a higher grade of the plastic found in Tupperware. Good thing they mentioned this. I had already put a bowl on my head and was about to test it out.
  9. Dynema? by Red+Flayer · · Score: 4, Funny

    I think maybe they should rethink the name of the material ("Dynema SB61")when/if it goes into production.

    I, for one, would rather not have my bulletproof vest sound like it's a cross of high explosives and bowel cleansing kits.

    --
    "Trolls they were, but filled with the evil will of their master: a fell race..." -- J.R.R. Tolkien on Olog-hai
  10. Re:The Future of Tupperware Parties by hal2814 · · Score: 4, Funny

    "especially in hot/wet conditions"

    And it really brings a whole new dimension to crotchpot cooking.

  11. Re:to bad our troops are treated like shit by jimstapleton · · Score: 4, Interesting

    If it's good enough, it will eventually be used.


    Like the stuff that's good enough that we already have, that to my knowledge, still isn't being used in Iraq?

    Maybe it's a few months out of date, but last I heard, the only troops who have bullet resistant body armor over there are the ones who's families bought/shipped it, or got it from an NPO that is buying them and shipping them to the troops.
    --
    34486853790
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  12. Re:I'll trust it ... by 99BottlesOfBeerInMyF · · Score: 5, Interesting

    I'll trust it as soon as the guy who invented it straps on a set, and stands about 20 years in front of me ....

    If you haven't heard about the history of "second chance" one of the very first commercial vest manufacturers, that is basically how they sold it. Walk into a police station, pull a gun, shoot oneself at point blank. Put the gun, vest, and business card on the front desk and walk out. As I understand they arrested the founder (Richard Davis) for firing a pistol within city limits, and placed a huge order. He eventually had to quit doing it because all the bruises from the gunshots were starting to give him heart problems.

  13. Re:to bad our troops are treated like shit by AutopsyReport · · Score: 3, Insightful

    Rather, flame the complete ignorance of the process by which new technologies trickle down to soldiers from the numerous trials and tests...If it's good enough, it will eventually be used.

    Not quite. There's a lot of good products that should be used, but they aren't because of the almighty dollar. Usually it takes a few dead bodies, the tears of weeping mothers, pointed fingers, and fistfuls of public rage to force the government to supply adequate equipment to its troops. And even then they only supply it because of public image.

    --

    For he today that sheds his blood with me shall be my brother.

  14. Re:Etcetera by RsG · · Score: 3, Informative

    I personally think we are maybe 10 years away from finding an impenetrable body armor solution
    Impenetrable to what?

    Most current suits of body armor can stop a pistol caliber bullet. Rounds designed to pierce armor, or designed to be fired from a more powerful gun, are another story. Armor that will stop a small, soft bullet will still be penetrated by a faster, or less malleable one.

    For civilian or police protection, we have nearly impenetrable suits now; increasing their coverage, or decreasing their weight would be more practical (both of which can be achieved by making them out of lighter materials). For something like military protection, well, we may never have impenetrable body armor. Whenever defensive technology gets good enough, the military turns their attention to piercing those defenses; see for example the death of the battleship as a viable class of warship.

    Apart from that, conservation of momentum applies. There is an upper limit whereby body armor would remain intact, while the flesh beneath is reduced to a pulp. Though admittedly conservation of momentum also applies to the shooter, and to the recoil of their gun, so there is a similar upper limit for muzzle velocity per unit of projectile mass.
    --
    Erotic is when you use a feather. Exotic is when you use the whole chicken.
  15. Re:"New Material for Thinner, Lighter Body Armor" by UnknowingFool · · Score: 3, Informative

    Why not make it just the same weight so it can withstand massive amounts of punishment? Was the old Kevlar just too heavy to use properly?

    1) You are equating weight with stopping power for different materials. That is an incorrect comparison. That might make sense when comparing two vests of the same material and design. Vest A has 10 lbs of Kevlar, Vest B has 20 lbs Kevlar. Both vests are of similar designs and Vest B should be better at stopping bullets. However if another company designed a different type vest (Vest C) with Kevlar that had better stopping power but only used 10 lbs Kevlar, the use of weight alone in comparing effectiveness would not be valid.

    2) Body armor is heavy, especially considering all the other gear a soldier has to carry. If body armor was lighter and provided the same amount of protection, many soldiers would prefer it.

    --
    Well, there's spam egg sausage and spam, that's not got much spam in it.
  16. Re:impervious to water, how about body heat? by Noxx · · Score: 5, Funny

    If it's basically like wearing a big plastic slab, isn't that going to get super hot?

    That's why you lacquer the chestplates in white to dissipate heat, and give them a black spandex bodysuit underneath...add a scary looking helmet and most of your vitals are covered. In theory it should deflect blaster bolts. Where I'm stationed we wear them all the time (I work in law enforcement).

    In practice, they don't stop crap. Like last week this scruffy-looking nutjob with a walking carpet for a sidekick breaks in to rescue his girlfriend. Next thing we know there's a weapons malfunction down in the cell block, and four of my buddies find out the chestplates don't quite work as advertised.

    I hate this posting...maybe I can get transferred before something else goes wrong.

    - TK421

    --
    Study everything, you'll find something you can use - Jason Bourne
  17. Re:Second Chance by i.r.id10t · · Score: 3, Informative

    Best part is that most "saves" the vests are credited with are from car accidents, where the vest acted as extra support, etc. for the spine and whatnot....

    --
    Don't blame me, I voted for Kodos
  18. combine with liquid armor? by im_mac · · Score: 3, Interesting

    Perhaps it can be combined with the liquid body armor for extra protection.

  19. Re:Box Of Truth by JackStraight · · Score: 3, Informative

    Soft body armor is designed to defeat handgun bullets, which is why it is so useful for police. Hard body armor is much bulkier but is designed to defeat rifle rounds. In general, a rifle round is significantly more powerful than handgun rounds.

  20. Re:"New Material for Thinner, Lighter Body Armor" by bkr1_2k · · Score: 5, Insightful

    Because if you carry less weight in body armor, you carry more weight in ammunition, med supplies, whatever. The protection they have today is generally sufficient for small arms rounds, so they don't usually need more protection. Reducing the weight of current equipment, however, goes a long way toward making your troops more mobile, responsive, and better prepared to face an enemy. Not to mention, it makes them feel better to not lift a 35 pound vest over their head.

    I've worn the modern vests, and while they aren't nearly as bad as they were 10 years ago, they still aren't good. If I could get the same protection from something even a quarter less weight, I'd make the switch without a second thought. That two or three extra pounds can mean the difference of being able to march my ass another couple of kilometers to safety or have a few extra rounds of ammunition when I really need it. That's a huge mental advantage, and despite all we say about war, it's the mental aspects (on the soldier) that make it difficult in the long run.

    --
    "Growing old is inevitable; growing up is optional."
  21. Re:impervious to water, how about body heat? by sonoronos · · Score: 5, Informative

    This is one of those cases where allegory is truly misleading. The article makes the comparison to shopping bags and tupperware in order to emphasize the "everyday" nature of the material. The truth is that they have similar basic components, but the exact composition and processing differences cause one material to be good at resisting bullets and another at storing food (or selling at parties.) Unlike Tupperware, Dyneema vests are composed of woven and laminated fabric.

    Dyneema is actually a trade name for a thread derived from Ultra High Molecular Weight polyethylene. The intrinsic strength of the material comes from the ability to increase the length of the polyethylene chain to extreme lengths. Since the structure of UHMW derives its strength mostly from the intermolecular Van-der Waals forces, the longer the polythethylene chains get, the stronger the forces holding the material together become. When the processing of the polythylene allows the length of the chains to become uniform, then you can engineer it into useful forms, such as a fiber which eventually be formed into fabric, then laminated and put on your chest.

    Of course, being UHMW, Dyneema has a weakness: Its melting point is about 300 degrees Fahrenheit, or about the temperature of a hot light bulb. Which means that while your body heat might not harm the vest, carelessness in storage might.

  22. Actually, the army's tests are in dispute by MarkusQ · · Score: 4, Informative

    Independent tests do not support the army's conclusions. Since there is already some question about the validity of the army's tests (e.g. the designer of the vest that "won" in the army's test says that dragon skin is actually better, the person who conducted the army tests left to work for a dragon skin competitor, etc.) I don't think just repeating the army's conclusions (or quoting the Washington Compost as doing so) really proves anything.

    --MarkusQ

    1. Re:Actually, the army's tests are in dispute by DerekLyons · · Score: 4, Interesting

      Independent tests do not support the army's conclusions.

      Nor do they cleanly invalidate them. The article plainly states (in several places) that these tests were not the equivalent of the Army tests, and the Dragon Skin vests were not subjected (by the independent investigator) to the full range of enviromental tests that the Army requires.
       
       

      I don't think just repeating the army's conclusions (or quoting the Washington Compost as doing so) really proves anything.

      And repeating MSN's conclusions without (seemingly) understanding the caveats they place on each and every page proves what exactly? That sources you approve of are intrinsically better than sources you disaprove of?
       
      (Disclaimer: I don't much care about the debate either way. Not that the disclaimer will sway anyone - politics are generally more important than intellectual honesty.)
  23. Re:impervious to water, how about body heat? by Shinmizu · · Score: 3, Funny

    I hear Endor's a pretty easy assignment.

  24. Science of similar fibers - links by Steve+Hamlin · · Score: 3, Informative

    As with anything, the devil's in the details. From a previous trip around the web in re: bodyarmor.

    It's not Tupperware, but 'Ultra high molecular weight polyethylene'.

    See also:
    Spectra
    Dyneema
    Aramids (from "aromatic polyamide")
    - Example: Twaron

    Kevlar, of course.
    Also Nomex - known for it's heat-resistant attributes, also strong. It's an "aromatic nylon, the meta variant of the para-aramid Kevlar."

  25. Stopping AP rounds is all well and good, by IndustrialComplex · · Score: 3, Insightful

    Of course, it is great marketing to show that your body armor can stop all rounds up to a 30mm A-10 round, but what LEOs really need is something a bit less.

    If I could invent two types of armor, one that worked against a 30mm round, but looked like the bomb disposal suit, and a piece of armor that only worked against 22 caliber rimfire, but looked and felt identical to a cotton T-shirt; the Tshirt-like armor would be the real success.

    --
    Out of modpoints but really liked a post? 1BDkF6TtmmeZ3yqXbz9yhdYVqRYnwFoXDj
  26. Re:impervious to water, how about body heat? by Lt.Hawkins · · Score: 4, Informative

    The low melting point is also not good in combat situations.

    Its highly recommended to wear *cotton* and not nylon clothes, for example, because cotton won't melt to your skin if you survive an IED attack.

    --
    -- My Sig is a P228.
  27. hey, my ph.d. project is on this.. by toQDuj · · Score: 4, Interesting

    My Ph.D. project happens to be on super-fibre materials, nice coincidence.

    As it happens, dyneema is highly stretched polyethylene. As such, it melts at a fairly low temperature (and performs less well before reaching such temeratures. Temperatures around 80 degrees centigrade would do...). Twaron and Kevlar are aramids. They decompose at around 400 degrees, and hardly any change in performance is seen.

    Now, 80 degrees C is a quite high temperature, but with a (desert) sun baking on a vest, I would rather wear the slightly heavier aramid vest.

    B.

    --
    Every experiment which ends in a big bang is a good experiment.
  28. Re:Etcetera by Control+Group · · Score: 3, Informative

    Strictly speaking, rifles are small arms. Generally, "small arms" is a term that encompasses anything a soldier can fire unsupported.

    --

    Reality has a conservative bias: it conserves mass, energy, momentum...
  29. Re:Box Of Truth by Akaihiryuu · · Score: 3, Insightful

    There's another factor here too that many people don't consider. Even if the vest *were* to completely stop the penetration of a high powered rifle round, there would still be severe injuries to the person. All the kinetic energy from the bullet has to go somewhere...the vest may stop penetration but all that energy can't just mysteriously disappear. That's why when someone gets hit with a high powered round, even if the vest completely stops the bullet, they often get burns, bruises, and sometimes broken bones. There's no way around this until someone invents inertial dampeners.

  30. subject is inaccurate by JeffSh · · Score: 4, Informative

    I'm from the small town in Michigan in which second chance was founded, and I know the entire history of the "incident"

    The officer in that shooting was shot 6 or 7 times. *ONE* bullet penetrated the Zylon, and it was on the periphery of the vest. The edges of *ANY* vest are vulnerable and not as strong as center-mass.

    Second chance has 960+ confirmed saves with their body armor.

    What they've done to the second chance business as a result is, on the whole, a travesty. They were/are one of the few american manufacturers, and they did nothing wrong at all.

    1. Re:subject is inaccurate by Archr5 · · Score: 4, Informative

      The bottom line, however, is the shelf life on a zylon vest being used by a person who sweats is incredibly low (life span warranty of 30 months?) and police departments simply do not have the budget to cycle their vests that often. Zylon is an inferior choice for body armor, and is not to be trusted in current applications. Which is why it was de-certified. Toyobo (the company that makes zylon ) has produced data on it's own that says the conditions zylon is subjected to on a daily basis during wear by an officer are enough to reduce the lifespan and effectiveness of a vest containing zylon. When the company that MAKES zylon is basically saying "Don't use zylon as part of a garment exposed to heat and moisture" that should tell you something. and it's very much NOT a travesty, these vests being out of circulation and replaced by kevlar is saving lives. what Second Chance did wrong was put their money on the wrong pony, they don't deserve to continue hawking inferior wares simply because they are an "American manufacturer".

  31. Not surprised by chroma · · Score: 3, Informative

    I've been using polyethylene armor on my fighting robots for years. It's extremely tough, lightweight, and relatively cheap. There was a fashion for using polycarbonate (Lexan) on fighting robots for a while, and while it looks cool (it's clear), it just can't take impact like UHMW polyethylene.

    --

    Your design to a real part online: Big Blue Saw
  32. Polystyrene Bulletproof Vests Better Than Caviar by G3ckoG33k · · Score: 3, Funny

    Which is how my tired morning eyes read that headline.

  33. Re:And new laws to federally prohibit by JesseL · · Score: 4, Interesting

    The idea that FMJ bullets tend to zip straight through people leaving a relatively simple wound developed in the late 19th century when ammunition was commonly loaded with flat-based, round-nosed bullets. These bullets were inherently pretty stable due to their center of gravity being forward of the middle of the bullet.

    When the spitzer (pointed) bullet was developed in an effort to improve the bullet's aerodynamics and increase range, a secondary effect was discovered. The longer point of the spitzer bullets caused the center of gravity to be pushed more toward the rear of the bullet. This resulted in bullets that were inherently inclined to travel backwards. The gun's rifling was adequate to stabilize these bullets in a point forward orientation through the air, but when they encountered a denser medium (such as a human body) the bullets would tumble as it tried to reorient it's self. The tumbling bullet caused much more sever wounding than the 'icepick' type wounds seen with the older round-nose bullets. Often the combination of tumbling and centrifugal forces (bullets commonly spin in excess of 100,000 rpm) causes the bullet to break into fragments and cause even more nasty wounds (often far worse than what would be seen with soft-point or hollow-point expanding bullets).

    Bullet fragmentation is a critical factor in the wounding characteristics of modern military rifle bullets.

    --
    "Prefiero morir de pie que vivir siempre arrodillado!"