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Developing Battery Replacement Infrastructure For Electric Cars

FathomIT sends in a NY Times profile of Shai Agassi, owner of a company named Better Place, who is working to build the infrastructure to support large numbers of small-scale charging spots for electric cars, as well as fast, automated battery swap stations. "The robot — a squat platform that moves on four dinner-plate-size white wheels — scuttled back and forth along a 20-foot-long set of metal rails. At one end of the rails, a huge blue battery, the size of a large suitcase, sat suspended in a frame. As we watched, the robot zipped up to the battery, made a nearly inaudible click, and pulled the battery downward. It ferried the battery over to the other end of the rails, dropped it off, picked up a new battery, hissed back over to the frame and, in one deft movement, snapped the new battery in the place of the old one. The total time: 45 seconds."

65 of 369 comments (clear)

  1. Why bother? by fuzzyfuzzyfungus · · Score: 5, Funny

    Swappable batteries will stop being cool as soon as the iCar comes out, anyway.

    1. Re:Why bother? by master5o1 · · Score: 2, Interesting

      Although, like the (gas) bottole-swap stations at some service stations [nz] ... Thsi could be done similar, too bad batteries are not like gas bottles (container is not seemingly unlimited use).

      --
      signature is pants
    2. Re:Why bother? by Fortunato_NC · · Score: 3, Informative

      Actually, there are battery designs where the container can be reused an "unlimited" number of times. One such design is the vanadium redox battery. Unfortunately, they do not begin to compare to lithium ion batteries in terms of energy density. However, if this tech or similar tech could be improved to the point where you could build an auto-sized vehicle that could get 150-200 miles per charge, then it's not hard to imagine a world where gas stations have been replaced by "electolyte swap facilities" where the discharged battery is "recharged" quickly by draining and replacing the electrolyte solutions. The same car could also be recharged by mains power at night.

      --
      Blogging Weight Loss, Distance Education, and more at verlin.com
    3. Re:Why bother? by camperdave · · Score: 5, Funny

      iCar? I suppose it will have some sort of circular gizmo to control which direction you want to go.

      --
      When our name is on the back of your car, we're behind you all the way!
    4. Re:Why bother? by hal2814 · · Score: 3, Interesting

      I don't know about propane bottles, but CO2 bottles have to be checked periodically and recertified that they can hold air at the specified pressure. The tank itself doesn't go bad often but the control nozzle that screws into the tank will have to be replaced on occasion. The company I swap with handles that recertification. I presume if we were to go to a swap system for electric car batteries the company handled the swapping would be required to periodically make sure the batteries were tested and approved for safe and reliable usage.

    5. Re:Why bother? by Sabathius · · Score: 5, Funny

      iCar? I suppose it will have some sort of circular gizmo to control which direction you want to go.

      It may also have a shuffle feature that takes you to random destinations.

    6. Re:Why bother? by ColdWetDog · · Score: 4, Funny

      It may also have a shuffle feature that takes you to random destinations.

      Or, if Google gets in the act "I'm feeling lucky" (only drives you to certain bars).

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      Faster! Faster! Faster would be better!
    7. Re:Why bother? by fr4nk · · Score: 2, Funny

      How about we pass on the windscreen and let the car read everything in front of it out loud?

    8. Re:Why bother? by evanbd · · Score: 3, Informative

      Actually, vanadium redox *can't* be improved to that point. Take the molecular weight of the relevant ions and the reaction potential, and that will give you how many electrons at how many volts a kilogram of the relevant chemicals can produce, which is just a units conversion away from joules or watt-hours per kg. Add even a modest allowance for stuff to dissolve those ions in and acidify the solution, and it doesn't stand up to LiIon for capacity.

      However, capacity per kg isn't the only metric of interest -- cost and ease of refueling / recharging are both quite relevant. The lack of aging problems with the electrolyte is also useful. I suspect vanadium redox will never see widespread use outside of stationary load-leveling applications, but there's no guarantee of that.

      The other major tech to watch, of course, is EEStor's capacitors. They claim energy densities similar to current LiIon tech with a number of improved capabilities, but last I heard still hadn't (publicly) demonstrated a working prototype.

    9. Re:Why bother? by guruevi · · Score: 2, Interesting

      I'm not sure if you want to be swapping electrolytes at a 'charging station'. Ever gone to a gas station and they had the hose leak? I know gas stations where that has been the case for at least 6 months, nobody is fixing it. Then there are the gas stations where the ground has to be sanitized after one of those large containers has sprung a leak, a preventable problem to begin with and regulations have required the container to be inside some type of enclosure for the last few years so you can imagine how long some of them have been there. Electrolytes are usually more corrosive than current gasoline products and will break down plastic and metal alike in a matter of months.

      Imagine the current gas station practices generating the same problems with lithium where even a small leak could become explosive. Other materials are also toxic, have 'explosive' features or are generally bad for the environment (usually worse than gas).

      --
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    10. Re:Why bother? by evanbd · · Score: 2, Informative

      Actually, you don't have to make it handle the full range. If you only handle the 30V-100V range, thanks to E=CV^2 you're not using the last 9% of the energy, meaning you get to use 91% of the capacity. More realistically, you could design your power electronics to provide full motor power at 30V, but keep working at reduced output power (they're mostly limited by max voltage and max current, so at 15V they can provide half the max power as at 30V). Then, when your car's battery gauge starts showing E, your car keeps running but you can't get as much acceleration from it.

      Trading off peak acceleration in the bottom 9% capacity for cheaper and more efficient power electronics makes a great deal of sense to me. A 3:1 input voltage range is at the high end for normal DC-DC converters, but it's hardly unheard of. If there was a reason to, you could make it handle a wider range than that, but I suspect in practice a trade like this will be made.

      (FYI: EEStor's capacitors actually run at a rather high voltage, like 3500V peak, but the issues stay exactly the same.)

  2. Interesting... by bbowers · · Score: 4, Insightful

    I'm one to keep a car till it falls apart. I feel this might be a problem with a hybrid of sorts due to the battery life. I heard it rumored the battery replacement is a significant cost of the vehicle...not something I would want to deal with I don't think...

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    Even a stopped clock gives the right time twice a day.
    1. Re:Interesting... by sampson7 · · Score: 5, Informative

      Toyota has reported replacing none of its hybrid batteries in the 8 years that hybrids have been sold in North America (due to wear and tear). In other words, the rumor you heard is just that -- a baseless rumor.

    2. Re:Interesting... by oldspewey · · Score: 5, Informative

      The myth of poor battery reliability in hybrids is not bourne out by the real-world experience of hybrid taxis around the world. Specifically, the fact taxis have travelled 240,000 or even 300,000 miles with no major problems with the batteries or any other component of the hybrid system.

      --
      If libertarians are so opposed to effective government, why don't they all move to Somalia?
    3. Re:Interesting... by allawalla · · Score: 4, Insightful

      That's the advantage of swapping, some one else is worrying about battery replacement. Kind of like your BBQ propane tank, they get old, but its not your problem.

    4. Re:Interesting... by geordie_loz · · Score: 2, Insightful

      No, it's just going to leave you all over the road and middle of nowhere when it explodes.

    5. Re:Interesting... by chaoticgeek · · Score: 2, Informative

      I'm a little confused by your post... Your parent poster linked to topics that indicated cars who have driven 240,000 and 300,000 miles each without any problems to the battery. The second article ,http://jcwinnie.biz/wordpress/?p=3579, said:

      "Only two of our 182 hybrid battery packs have had to be replaced during the years hybrids have been a part of the city's taxi fleets," Gillespie said. "One was replaced under warranty and the other was driver error." The taxis in the city average 90,000 miles a year.

      So maybe you could clarify your post for me because it is a little confusing on what you said against the data presented.

      --
      hello
  3. Will this work with the Apple iCar? by flipper9 · · Score: 3, Funny

    In future news, Apple announces the release of their new, sleek iCar! With touch-screen capabilities, smooth acceleration, and lots of eye candy. Better Place, however has been stymied by the fact that the iCar's batter is sealed and hidden inside of the frame of the car, and cannot be swapped out. Millions of iCar fans can only hope to travel 250 miles and struggle to find their lost iCar charging adapters, while Microsoft and PC-maker made Windows-Roadsters take advantage of the Better Place swapping program.

    gCar and kCar enthusists, while having the first electric cars out there can be seen at the side of the road, can be seen hand-wiring in their own D-cell battery replacements every 100 feet, soldering gun in hand.

    1. Re:Will this work with the Apple iCar? by dov_0 · · Score: 4, Funny

      In future news, Apple announces the release of their new, sleek iCar! With touch-screen capabilities, smooth acceleration, and lots of eye candy. Better Place, however has been stymied by the fact that the iCar's batter is sealed and hidden inside of the frame of the car, and cannot be swapped out. Millions of iCar fans can only hope to travel 250 miles and struggle to find their lost iCar charging adapters, while Microsoft and PC-maker made Windows-Roadsters take advantage of the Better Place swapping program.

      gCar and kCar enthusists, while having the first electric cars out there can be seen at the side of the road, can be seen hand-wiring in their own D-cell battery replacements every 100 feet, soldering gun in hand.

      The only problem with the Better Place swapping program is that you have to hunt all over the place to find them, answer a stupifying amount of questions to gain access and then accept a GRA (Genuine Roadsters Advantage) tracking device/kill switch to make sure that you don't violate the TOS. The gCar and kCar include a Battery Manager that finds the nearest Power Stop for you, guides you there and charges the car for you when you arrive.

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  4. Makes Sense by Hasney · · Score: 2, Insightful

    Good idea this. The main complaint about totally electric cars is the charge time and this would negate this for a small cost. The company taking the battery could charge it up and use it as stock for the next hot-swap to come in.

    If they can get this right (both the infrastructure and the price for the service), it could really help electric car adoption in the future since you'll be able to "re-fuel" just like a normal car, in some respects.

  5. Standard values not applicable here. by dov_0 · · Score: 5, Insightful

    When you buy a litre of petrol, it should take you a set distance. When you fill up on LPG, Hydrogen or whatever, the same is the case. There is one important factor in the battery swapping idea that is fundamentally different though. Batteries degrade and can at times do so in strange ways.

    Say, for example, that someone has let a spare battery sit idle for some months, charges it up at home and, knowing it's rubbish now, goes off to the nearest fuel stop to change it. Automated process charges it, dispenses it. You get stuck on the freeway after only a few kilometres.

    If you stick to your own battery, then you can tell the condition of the battery over time. No dramas. Even with thorough checking though, battery changing services have a lot of questions in regards to reliability and liabilities if it is to work. Who picks up the tab for a dead battery? The owner or the 'fuel' vendor?

    --
    sudo mount --milk --sugar /cup/tea /mouth /etc/init.d/relax start
    1. Re:Standard values not applicable here. by dov_0 · · Score: 5, Informative

      Does anyone know if battery testing technology is sufficiently advanced for this to be feasible?

      Shouldn't be too hard. Apply a voltmeter and then draw a heavy current on a separate circuit over a set time. That should a reasonable indication of the basic quality of the battery. Same way you test a car battery now. Apply voltmeter, crank motor. If the voltage drops fast, the battery is toast.

      --
      sudo mount --milk --sugar /cup/tea /mouth /etc/init.d/relax start
    2. Re:Standard values not applicable here. by robot_love · · Score: 2, Interesting

      Or you could pay for the electricity used when you return it, as opposed to when you pick it up. If it only got you 20 miles, you only pay a small amount. If it got you 400 miles, you pay a larger amount.

      If you paid by amps (or whatever the relevant unit of electricity is) instead of miles, it would further encourage you to drive in an efficient manner. Sounds like a win-win.

      Of course, the car is going to need an accurate way to gauge how far the battery can go, and service stations would probably have a minimum mileage requirement for any battery they offered, but charging after instead of before would solve the "I got a lousy battery" problem.

      --
      .there is enough of everything for everyone.
    3. Re:Standard values not applicable here. by Just+Some+Guy · · Score: 2, Informative

      Who picks up the tab for a dead battery? The owner or the 'fuel' vendor?

      In Agassi's plan, the "vendor" owns the batteries. Whenever you "fill up" your car by swapping them out, you're basically renting the batteries for the duration.

      --
      Dewey, what part of this looks like authorities should be involved?
    4. Re:Standard values not applicable here. by necro81 · · Score: 4, Informative

      The battery replacement stations do diagnostics on the battery pack before it goes back out. If it looks bad, or has trouble charging, or doesn't hold a charge after recharging, it gets taken out of circulation.

      Plus, the battery packs are not the same as ordinary batteries. There are brains built into them to monitor health, balance cells, control charging and discharging, and generally prevent degradation in the first place.

      time will tell if your concern is borne out in practice, but I personally am not too concerned.

    5. Re:Standard values not applicable here. by SBrach · · Score: 3, Informative

      With the Better Place system, you pay for the miles you drive, not the battery. Batteries are all owned by Better Place and the car tracks how many miles you drive on their battery. This way the capacity of the battery doesn't matter because you only pay for the amount of capacity that you use. It is the cell phone business model, give away the phone(car/battery) and charge for the minutes(miles).

      Better Place Business Model

    6. Re:Standard values not applicable here. by itsdapead · · Score: 2, Insightful

      When you buy a litre of petrol, it should take you a set distance.

      On what planet? It depends on how fast and well you drive, how powerful your engine is and what condition it is in...

      What you mean, is that a litre of standard petrol contains a known amount of usable chemical energy, whereas the yield of a fully charged battery will decline over time.

      battery changing services have a lot of questions in regards to reliability and liabilities if it is to work.

      You never actually own the battery - it belongs to the power company - you just pay a deposit when you pick up your first battery. Regular wear and tear on the battery is included in the fuel costs - mistreat it and you lose your deposit.

      I'm sure that the legalities have all been pretty well worked out by the bottled gas industry (and a faulty gas cylinder is gonna raise far more liability issues than the cost of a tow truck).

      Plus, any half-decent modern 'smart' battery is going to have a chip in it which monitors the charge/discharge history, so the condition of each battery can be automatically monitored and used for "fair" billing.

      You're probably going to need an account with the power company that covers both home recharging (on some off-peak tariff) and pit stops.

      --
      In a survey of 100 programmers, 111111 thought that duck-typing was a good idea.
    7. Re:Standard values not applicable here. by blind+biker · · Score: 2, Insightful

      That kind of test doesn't really work accurately. It only tells whether a chemical battery is completely (or almost) unusable, but otherwise it's remarkably unreliable.

      --
      "The agriculture ministry is not in charge of Gundam" - Japanese ministry official.
    8. Re:Standard values not applicable here. by blind+biker · · Score: 2, Informative

      Unfortunately, there is still no reliable method for assessing the state of a battery, only whether the battery is completely ruined. The various electronic circuits built into laptop batteries are, sadly, a testament to this. The only accurate methods for assessing the state of chemical batteries are still, sadly, destructive.

      --
      "The agriculture ministry is not in charge of Gundam" - Japanese ministry official.
  6. Standardization problem by Anonymous Coward · · Score: 2, Insightful

    This requires all batteries to have a standard size and compatible electrical properties. If we settle for a standard now, it will hamper development of better models that require changes that break the compatibility. Current technology appears to be unsuitable for widespread electric car use, so this is not the time where you want to slow down any improvements.

    1. Re:Standardization problem by TheRaven64 · · Score: 2, Insightful

      I would imagine that the solution to that would be to go something like the SD, miniSD, microSD route. The power requirements are likely to remain largely the same, but with future technologies we will be able to either reduce the size or increase the capacity. When this happens, cars that want to go with the reduced size option will start using smaller battery packs and larger cars will use the same ones with an adaptor (because the mass will be less, they will get greater range for the same amount of power), or will use larger ones based on the newer technology for even greater range. This will then repeat again a few years down the line until the batteries are so small that no one cares and making them smaller is no longer interesting.

      --
      I am TheRaven on Soylent News
  7. Propane Tank Model by clinko · · Score: 3, Insightful

    This is similar to the Propane Tank business model.

    The BIG problem I see here is that with a propane tank, you always get the same amount of propane in return. I see potential for old batteries to float through the system, getting less charges.

    Now that I think about it, I bet this will be like buying "premium" gas.

    Premium = Batteries 2yrs old, etc. /rambling

  8. Standardize battery pack by jeroen8 · · Score: 5, Insightful
    If electric car manufacturers standardize their battery pack on dimmensions and voltage output this will create huge benefits:
    • Swapping batteries either automatic or manual is easy
    • A new market will be created for companies providing improved batteries which can be used in any electric car
    • Cost down by mass producing the battery packs
    1. Re:Standardize battery pack by Rei · · Score: 3, Interesting

      Manual? Are you serious? What are we, weightlifters?

      A lot of battery pack swapping proponents have no clue how big and heavy EV batteries are. Let me be specific: picture an internal combustion engine. Now double its dimensions and mass. Give it high voltage connections that must be firm to prevent arcing, and keep it securely in place so it doesn't shift around. Now go manually swap that.

      And no, a battery is not a battery is not a battery. Go try to shove a laptop battery pack in your flashlight or a AA in your car's engine or a lead-acid battery in your laptop. Different vehicle size, shape, weight distribution, price, performance, and technology profiles have different requirements of size, shape, chemistry, wiring, fuses, and series/parallel cell arrangements in an EV's battery pack.

      --
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  9. free battery replacement by DNS-and-BIND · · Score: 3, Informative
    As someone who's been riding an electric moped for the last few years, I know quite well that electric batteries decrease in capacity over time. This sounds like a great way to use the hell out of my batteries, and then swap them for a brand new set.

    The next item is battery theft. You might laugh and say they're too bulky, but battery theft has become a serious problem here. The race between locks and thieves was altered by the presence of a widely adopted new design, so thieves just started pulling batteries out of electric bikes and taking those instead (about a third of the bike's cost to replace). Now, there's a new cage add-on thing that you can buy to enclose your battery in a protective shell. Crazy. Point is, I've been riding around on the same battery for a while, it's time to change, and I wish there was a replacement depot I could dump my old battery on and get a fresh new one for free.

    --
    Shutting down free speech with violence isn't fighting fascism. It IS fascism!
    1. Re:free battery replacement by Just+Some+Guy · · Score: 3, Insightful

      This sounds like a great way to use the hell out of my batteries, and then swap them for a brand new set.

      Since you're only renting the batteries short-term in this plan, there's no financial reason for you to abuse them and then swap them out.

      The next item is battery theft.

      Who would a thief sell them to? The vendor who owns them? I can't imagine the electric company will pay top dollar to buy back its own property, as opposed to just siccing the cops on the thief dumb enough to try.

      --
      Dewey, what part of this looks like authorities should be involved?
  10. Swap/recharge my car by JWSmythe · · Score: 4, Insightful

        I was wondering when this would come up. I know way (way) back in the day when they were first almost seriously talking about electric cars, they seemed to indicate swapping the batteries.

        A battery swap makes a LOT more sense than recharging in the vehicle. Waiting for an hour or more for batteries to charge would really ruin a road trip, if you had to do it every 300 miles or so. Every 4 hours of drive time on wide open interstates would become 5 hours or more.

        Think of a cross country drive. 2500 miles between two places I've driven between a few times takes 41.6 hours, when average 60mph. I could usually average 60 by only stopping to buy fuel and go to the bathroom (same stop). Ya, even those stops really ruin your average speed. That would make it a 52 hour drive instead. I'd rather be at my destination for those 10 hours, rather than still driving. :)

        But, there would be other considerations. Does the battery swap location have sufficient batteries to handle peak demand? Like, on a holiday weekend, when everyone's driving electric cars, and they're all going out of town, a swap/recharge facility may be swamped, and not be able to have charged batteries fast enough.

        I worked in a warehouse for a while. The battery room not only recharged, but rebuilt the batteries as needed. All the heavy equipment in the warehouse used the same batteries (more or less). We had moments, particularly towards the end of the day, where equipment was being run hard, and they had simply run out of charged batteries. It was simple enough to move people over to doing things by hand if they couldn't use the heavy equipment. In the case of a car, towards the end of a busy day, customers aren't going to be satisfied with "Sorry, we're out of charged batteries. They'll be ready in 2 hours, but we close in an hour. Come back tomorrow, or plug in for the next few hours and charge it yourself."

        They will also have attrition to contend with. As batteries fail, they will be pulled out of service. This is a good thing as far as the car owners are concerned. We have the same situation with propane tanks right now. They have a life, where they must be reinspected before use again. There are plenty of places that take your empty tank, and hand you a full one. I've been BBQing for many years with propane, and never had to buy a "new" tank. I have been refused a full tank because they didn't have any though. It's not pleasant to hear that I can't BBQ when friends are already coming over, because I can't get a full tank. Luckily, I've always been able to find another location with available full tanks. It gets tight on holiday weekends though.

    --
    Serious? Seriousness is well above my pay grade.
  11. RTG's, baby... by BobMcD · · Score: 2, Interesting

    Someone needs to shoot this battery idea in the head.

    RTG is the only logical source of power for a tractor-trailer.

    http://en.wikipedia.org/wiki/Radioisotope_thermoelectric_generator

    You need A LOT more power per gram than batteries will EVER allow for if you intend to start replacing infrastructure.

    People KNOW this. Why, then are they pushing us towards failure? What's in it for them??

    1. Re:RTG's, baby... by TheRaven64 · · Score: 2, Informative

      RTGs are not really feasible for mobile use. The amount of shielding required makes their mass far too great. Betavoltaics might be an option, but you'd still need to generate tritium, or some other beta emitter that doesn't produce gamma radiation as it decays to be able to use them without massive shielding. That said, installing RTGs encased in concrete under houses seems like a sensible thing to do and a very good use of some of that dangerous radioactive waste I keep hearing that we have so much of. A 1-2KW RTG and something like a hydrogen fuel cell for storing excess energy and providing it back at peak times (or a connection to the grid) could remove a lot of houses from depending on the grid. You'd need some kind of access to allow it to be refuelled every 20 years or so, but it wouldn't have to be very easy access.

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      I am TheRaven on Soylent News
    2. Re:RTG's, baby... by Sockatume · · Score: 2, Insightful

      An RTG? A technology which even now can give you maybe a few horsepower of raw heat per hundred pounds of RTG weight when made, which has a fuel cost of thousands of dollars per gram, for which power declines geometrically with capacity and which has sky-high waste disposal costs? Will you suggest burning gold-plated babies next?

      --
      No kidding!!! What do you say at this point?
    3. Re:RTG's, baby... by swillden · · Score: 2, Informative

      RTG is the only logical source of power for a tractor-trailer.

      Very true, if you want a tractor-trailer with a maximum speed of a few feet per minute but runs decades without refueling.

      RTGs produce very little power for a given size/mass. Their advantage is that they can keep doing it for a long time.

      --
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    4. Re:RTG's, baby... by TheRaven64 · · Score: 5, Insightful

      You need to give a bit more justification than 'it can be done' if you want people to take you seriously. RTGs have a terrible power to weight ratio. The best one in the article you linked to is around 0.06W/Kg just for the power source. Let's assume that this is a terrible design and we can improve on it by an order of magnitude, giving 0.6W/Kg. Now let's assume that the car and passengers weigh nothing.

      The formula for kinetic energy is E = 1/2 mv^s. By dividing both sides by a time factor, we get P = 1/2 ma^2. Divide through by mass, and we get P/m = 1/2 a^2. Substituting in the value from the RTG output (Power / mass) we get 0.6 = 1/2 a ^2, or a = sqrt(1.2), approximately 1.1 metres per second per second.

      Remember that this is for a massless vehicle with an RTG with an order of magnitude higher power output than any that anyone has built so far. It would take a little over 26 seconds to reach 60mph. Even a fairly rubbish battery powered car can reach 60mph in under 10 seconds - this hypothetical RTG-powered car would take 13 seconds to go from 0-30mph, which is a dangerously low acceleration for most urban roads. And, note, that this is assuming that the (massless) engine is also 100% efficient. In the real world, you would be lucky to get a tenth of this acceleration, so you'd take more than 2 minutes to go from 0-30mph. Not really a very practical solution.

      RTGs are great for applications where they do not have to move (or, as with spacecraft, where the motive force comes from elsewhere), or which have a constant power drain. They are incredibly badly suited to automotive applications. Betavoltaics, as I said, are potentially a viable solution, but RTGs are not. Just because something can give 40W for a number of years does not make it a good replacement for something that gives several kW for a few hours. Sure, the energy output may be the same or greater, but the power output is much lower.

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      I am TheRaven on Soylent News
    5. Re:RTG's, baby... by Sockatume · · Score: 2, Informative

      Actually there aren't. You're limited by what radioisotopes can actually do. You can have a long-lived RTG that gives a miserable power output per kilo, or a high-power one that drops to half-power within ten minutes, then quarter power after another ten, and is useless within an hour. There's no magic radioisotope out there that gives off an intense neutron flux yet doesn't decay.

      --
      No kidding!!! What do you say at this point?
  12. Re:it was my idea by meringuoid · · Score: 4, Informative
    not that its a hard-to-discover idea.

    No indeed. It's called a staging-post. It's where a stagecoach would stop, and rather than waiting until the horses were fed and watered and well rested, they'd simply drop off the horses there and take fresh horses for the next stage of their journey.

    --
    Real Daleks don't climb stairs - they level the building.
  13. Re:Future benefits by orkysoft · · Score: 2, Interesting

    Yeah, the fact that they can charge the batteries at night, when electricity demand is lower, should be a big advantage.

    But if they're going to swap out the powerpacks at refueling stations, why should they actually be rechargeable batteries instead of some other power source that can be recharged in some other way (e.g. a more complicated chemical process that can be implemented at the refueling station)?

    --

    I suffer from attention surplus disorder.
  14. Re:Used batteries? by maxume · · Score: 2, Insightful

    Serialize the batteries (with strong RFID or something). Make the history of the battery publicly available.

    It won't absolutely prevent fraud, but if you go to a reputable power station, they will be able to rent (or whatever you want to call it) you a battery that does what it says on the label. There could even be a battery quality charge (or rebate) included on the energy bill (depending on how much worse or better the replacement is).

    I guess the point is that it doesn't have to be a random replacement.

    --
    Nerd rage is the funniest rage.
  15. Not reported != not happening by jeffb+(2.718) · · Score: 3, Interesting

    That's interesting, since a co-worker bought her Prius in 2002 and got a surprise battery replacement in 2006. (She hadn't noticed any problems, and isn't the type to ask questions; she took the car in for routine maintenance, they told her they'd replaced the battery and weren't charging her anything for it, she said "Cool!")

    I don't know how prevalent this is, but for my N=1, I'm seeing a 100% replacement rate at four years.

    Of course, the weasel words "due to wear and tear" let them get away with anything.

    1. Re:Not reported != not happening by wbo · · Score: 5, Interesting

      Ah, but which battery did they replace? The Prius uses a small Lead-acid battery for the gas engine in addition to the big main NiMH battery pack used for the electric motor.

      Depending on the environment, the Lead-acid battery can need regular replacement. The NiMH battery should not need replacing unless it was defective.

    2. Re:Not reported != not happening by sampson7 · · Score: 2, Informative

      There was a problem in several of the first generation batteries that was covered by a recall (including mine). I suspect that your co-worker was covered by the recall. My only point was that the concern expressed by the first poster -- that he would be stuck with the costs of replacing a battery as the car aged -- is not a legitimate concern.

    3. Re:Not reported != not happening by vlm · · Score: 3, Informative

      I am familiar with this recall because my wife has a 2007 Prius, and I would not buy a Prius until the bugs had been worked out of the system. This was one of the two noteworthy bugs.

      This problem was contamination or corrosion or something on the positive terminal resulting in increased resistance. The engine computer notes the increased internal resistance of the pack, says WTF, and sets a code. There is much debate as to the proper fix, with some dealerships swapping out the battery pack entirely, and some expending considerable labor hours completely disassembling the pack, cleaning the terminal, and reinstalling. In some countries they all swapped, in some they all rebuilt, probably depending entirely on the cost of local labor vs the cost of factory new.

      Also, I would take a wild guess that Japan told them it would take 15 minutes labor each, then the dealers found out it took 3 hours, and the end result is the first few people got the reassemble procedure and PO'd techs and the last few people all got the swap procedure. Perhaps if you make an appointment they'll assume you've got the time to do the reassemble procedure, vs if you're just there for an oil change you'll get the swap procedure.

      There is quite a bit of info on this on Google. But don't confuse it with the recall around 03, where the engine computer shut down the engine too quickly, so it would stall on the highway occasionally. That was a simple firmware flash.

      Other than that, a remarkably recall free vehicle, at least compared to domestic models.

      Also wear and tear weasel words do not apply until after 100K or 10 years whichever comes first.

      Finally since there is no market for the batteries, there is no 3rd party market for the batteries, thus the ridiculous $3K cost is the usual dealer and OEM markup. Just like you can pay $25 for an oil drain plug at the dealer, or $1 at autozone. I am sure that in a decade you'll be able to buy a prius battery from batteries plus for perhaps $300. If I recall correctly, its just a huge array of NiMH D cells, not anything exotic at all.

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    4. Re:Not reported != not happening by Bigjeff5 · · Score: 2, Informative

      Also wear and tear weasel words do not apply until after 100K or 10 years whichever comes first.

      Actually, if you look at most warranties they put those weasle words into the agreement, something along the lines of "Except for regular wear and tear", effectively making the warranty a "catastrophic failure" deal instead of the "if it breaks we fix it" agreement that covers everything. Also, it is the dealer who determines what is a failure and what is "wear and tear", which means they rarely pay out under the warranty if it is anything but completely obvious that the part should not have broken under the circumstances. There are warranties that cover everything, but they are over and above the "10 year, 100k mile" warranty companies like to boast about. They are usually called service agreements (because they imply/require regular checkups for oil changes and replacement of covered wear and tear items), rather than warranties, and they tend to cost a lot.

      --
      Security is mostly a superstition... Avoiding danger is no safer in the long run than outright exposure. - Helen Keller
  16. Re:Exactly why this is unworkable. by Just+Some+Guy · · Score: 2, Insightful

    You have to have leased batteries for this to make sense. But then leasing costs for the battery would end up being more than Gas and remind people how uneconomical BEVs really are.

    That's the plan: to lease the batteries. They contend that they can sell you power cheaper per mile driven than you can buy gasoline, and they're probably right. Among other things, consider that they can charge the batteries at night when electric demand (and costs) are lower, and potentially sell back excess during peak times. The charging plant could very likely be a profit center even if they never rented a single battery to end users.

    --
    Dewey, what part of this looks like authorities should be involved?
  17. Great Plan! by rickb928 · · Score: 2, Insightful

    Just remember to get the automakers to buy in and actually *use* standardized batteries and mountings.

    Good luck with that. I don't see many advantages to Toyota adapting their designs to whatever Ford chooses.

    I don't see car makers actually choosing even very limited (2-3) types of battery/mounting combinations. There are more variables in vehicle design than that, and it's unlikely that you can accomodate the same configuration in a next-gen Prius that you do in an electric Escape that you do in an electric Civic.

    Of course, we could all drive cars very similar in size, layout, and rear-end shape. Sure. that's the solution, make us all drive the same car. I'm sure whatever they have in mind will let me drag home a few bales of organic mulch, or a new big-screen TV, or that new sofa I've been just creaming over at the store.

    Nope, not likely. Nice idea, and if it serves 50% of vehicles out there, it might be worth it. Just don't think it will be the one-size-fits-all fix. I wish him the best of luck, and hope he can make it work for half of us.

    --
    deleting the extra space after periods so i can stay relevant, yeah.
  18. Why not avoid batteries altogether? by jockeys · · Score: 3, Informative

    technical rant section:
    1. batteries in general are a poor solution because of several things:
    a. poor energy density compared to chemical energy
    b. battery production is inherently filthy, and quite bad for the environment on its own
    c. charge times are awful. people like the model of gas. several hours to deplete the energy, but you can replenish it at a filling station in under 5 minutes, assuming you don't have a semi or something.
    d. even the best batteries are quite heavy, and thus make the car less efficient.

    happily, there is a very good solution. ultracapacitors, sometimes known as ultracaps. they hold more than batteries, weigh an order of magnitude less (sometimes 2 orders) and can be charged, quite literally, in seconds. (not with plugs at your house... you'd have to go to a filling station that can generate a LOT of current to recharge this fast. you could still trickle charge at home in the evening, but for a quick fillup, you'd need a power station). ultracaps are not dirtier to make than LiON batteries. ultracaps have good staying power, last virtually forever (no practical limit on charge cycles) and hold much more than a battery of similar size, and orders of magnitude more than a battery of the same weight.

    --

    In Soviet Russia jokes are formulaic and decidedly non-humorous.
    1. Re:Why not avoid batteries altogether? by serbanp · · Score: 4, Informative

      happily, there is a very good solution. ultracapacitors, sometimes known as ultracaps. they hold more than batteries, weigh an order of magnitude less (sometimes 2 orders)

      That's pure, unadulterated BS!

      The best ultracaps have less than 10% of the energy density of a rechargeable battery: 30Wh/kg as compared to 300Wh/kg for LiIon and 370Wh/kg for zinc-air. To put things in perspective, the gasoline energy density is 12500Wh/kg, 30 times better than the best commercially available batteries...

      Ultracapacitors cannot even begin to compete with batteries as the primary energy storage, their role is limited to storing regenerated energy (e.g. from braking).

    2. Re:Why not avoid batteries altogether? by jockeys · · Score: 3, Informative

      full disclosure: to clarify, i was going by the figures in the wikipedia EEStor article, if they are erroneous then some of my points lose validity.

      --

      In Soviet Russia jokes are formulaic and decidedly non-humorous.
  19. Re:Future benefits by TheRaven64 · · Score: 3, Interesting

    They will be batteries because battery is what we call something that stores chemical energy and releases electrical energy. They may not be LiIon or whatever, but they will be some form of chemical storage of electrical energy. You raise an interesting question about the recharging mechanism, however. It may be that you can more efficiently recharge some batteries using a large charger - especially one that can replace the electrolyte with something different while recharging. I expect that if this takes off, we will start to see a lot of battery-swapping stations generating their own power. Think about all of those interstates where you have hundreds of miles of road with not much of interest along it. You could buy a few acres of land in the middle there quite cheaply, put solar arrays and / or wind turbines up and use it to charge batteries while there is power (i.e. during the day, or at windy times). You may even be able to sell battery power for less than the equivalent fossil fuel cost, because you don't have to ship the fuel out to the middle of nowhere.

    --
    I am TheRaven on Soylent News
  20. Re:Dick "High Crimes and Midemeanors" Chaney by MrNaz · · Score: 3, Funny

    Given the last two posts, I feel that in order to fit in I should say something about a particular organization for African-Americans of unorthodox sexual orientation. Either that or I could share an anecdotal story about a strange experience in a men's lavatory culminating in very strange items being put into a freezer.

    --
    I hate printers.
  21. Re:it was my idea by Rei · · Score: 5, Insightful

    Ah, the "long tail" argument -- that old zombie of electric vehicles. No matter how many times you knock it down, it comes coming at you.

    Power plants are more efficient than internal combustion engines. While the engine itself can *peak* at a fairly high effiency number (percentage-wise, as much as the upper 30s for gasoline and mid 40s for diesel), that's not what you get in practice, as that's only for a narrow torque/rpm range. In practice, you also have parasitic and braking losses. Total well-to-wheel consumption is about 14% for gasoline and 17% for diesel. Engines are slowly getting more efficient, but at the same time fuel production is getting *less* efficient as we have to move more to syncrude and deepwater (think tar sands and outer continental shelf). Power plants, however, are only getting more efficient, and fairly rapidly. Well-to-AC power for an average coal plant in the US is 32%, and natural gas is 42%. Those numbers are higher in Europe. Next gen coal plants are over 40% and next-gen natural gas 60%-ish. Coal, the dirty fuel, is only half our generation. After that is natural gas (a very low carbon fuel per unit energy) and nuclear (a near zero carbon fuel). After that is hydro and then wind (both near zero carbon). There's also a smattering of other generation methods such as diesel, solar, geothermal, and biomass that combined make up a couple percent of our grid.

    AC power transmission in the US averages 92.8% efficiency. Your typical EV charger is 92-93% efficient (rapid chargers, closer to 90%). Li-ion batteries are generally 96% (rapid charge) to 99% (trickle charge) efficient. Electric drivetrains average 85-90% efficient (they can peak at over 95% on a really good one). And regen braking is pretty much standard. So your net well-to-wheels efficiency is very high, and your carbon is low. And while petroleum gets dirtier, the grid gets cleaner. Last year, for example, over 2/5ths of our new power that went online was wind, and most of the rest was natural gas.

    But wait, it gets better. Most EV charging is done at night, on a timer to take advantage of low off-peak rates. Coal power plants take a while to ramp down. In the process, you can sometimes get what's called "spinning standby" -- power generation capacity that's literally wasted because there's nothing to consume it. This mainly occurs in the evenings. Charging off of it is literally free of environmental consequences. Furthermore, most power plants run more efficiently at higher capacity. Evening out the day/night peaks makes the grid as a whole more efficient.

    Perhaps having a DOE study conducted at PNL explain it to you will help. Here's a graph comparing the efficiencies of different drivetrain options, and here's one for emissions.

    Can this zombie of a notion please accept its headshot and stay down?

    --
    There's only one thing I hate about Halloween, which is...
  22. zinc-air by serbanp · · Score: 2, Insightful

    That's where the future lies, not H2 and not LiIon. "Recharging" involves removing the spent anode and inserting a fresh array of zinc rods and can be done fast. The salt can then be processed off-site to retrieve the zinc metal, usually by electrolysis (that's the true recharging step).

    It's a proven technology,already powering mass transit and postal systems in US, Europe and Singapore, it's cheap, has good power density while still having room for improvement, what's not to like about it?

  23. Re:Plenty of problems. by Jon_S · · Score: 4, Insightful

    Imagine if the automobile industry was just starting today, or perhaps was always electric cars but we had to switch away from it (say, discharging batteries were found to cause cancer), just imagine what all the nay-sayers would be saying if someone proposed a system where the average moron could just go to any corner service station and start pumping extremely flammable/explosive liquid that has percent-levels of known highly potent carcinogens (note surface water needs to be in the part-per-billion of such compounds to be considered safe). Imagine the liability of a bunch of grease monkeys managing storage tanks with 1000s of gallons of this toxic stuff.

    Puts things in context. Anyone can come up with good reasons for not doing anything. The key is selecting the best of an array of imperfect choices.

  24. Capacitors (ultracaps), not batteries. by citizenr · · Score: 2, Interesting

    Batteries wont work in the long run. They:
    -get old and lose capacity
    -are slow to charge


    We need better ultracaps. For example this
    http://www.maxwell.com/ultracapacitors/products/large-cell/bcap3000.asp
    has approximately same capacity as a standard AA battery (3 watt-hours) and can output(be charged at) sustained 7.5 KW until its empty. Thats almost 3000 Amps at 2.7 Volts.

    Lets look at something bigger:
    http://www.maxwell.com/ultracapacitors/products/modules/bmod0063-125v.asp

    125V, 60KG
    sustained current 150A
    peak 1 second 750A

    My broken math tells me its equivalent to ten 12V ~2Ah batteries.


    Tesla's pack is 450KG 56kWh, 225kW for the engine (600 amps at 375V), needs 4 hours to charge. Lets assume 9 bmod0063-125v modules.
    540KG, 375V, 450A, 2250A peak. 168KW. ~2.2kWh.

    We need breakthrough that will bump ultracaps capacity ten-twenty fold. That would bring us to current Li-Ion levels, but with charge times measured in seconds.

    --
    Who logs in to gdm? Not I, said the duck.
  25. Re:Or you could just charge it ( no seriously ) by CompMD · · Score: 2, Informative

    "The required current is then 318 Ampere."

    Most houses in the US have electrical service of 200A or less.

  26. Shai is a modern hero by mcrbids · · Score: 2, Insightful

    Shai Agassi is somebody I've been watching for a while. He's the only person I've seen with a plan that:

    1) Will not result in a loss of quality of life for US citizens

    2) Can eliminate the US' dependency on foreign oil.

    3) Can "fix" the problems that the power grid has with "alternative" energy sources, which generally produce energy as available rather than as needed.

    4) Will actually *save* money and resources over the current transportation system.

    5) Eventually result in a power grid that's virtually immune to natural disasters and/or terrorist attacks.

    Every so often, there's somebody who really, really, really groks the biggest problems society faces. Henry Ford was one such fellow, Shai Agassi is another.

    I hope hope hope hope that the United States gets firmly behind this guy, because he's the one that could actually do it.

    He understands that Ethanol and Hydrogen are effectively red herrings that favor the petroleum industry. His solution works with wind, solar, coal, nuclear, biomass, etc. His solution, if implemented, would result in a power grid that could maintain its stability even with a severe disruption of power flow due to the distributed nature of it. (Every car becomes a potential power source as needed, with rules determined by the owners of the cars)

    There are few people who really, really, really get it. Shai Agassi is one of them. No, I'm not in any way attached or related to him, or his company. I'm just an upper-middle class American who gives a damn about the future of his country and mankind.

    --
    I have no problem with your religion until you decide it's reason to deprive others of the truth.
    1. Re:Shai is a modern hero by shlashdot · · Score: 2, Insightful

      1) It will reduce my quality of life if I am forced to subsidize some stupid shared battery scheme. So that 10 years from now we can fret about our dependence on imported lithium or whatever. The scheme is unworkable on so many levels it's not even worth commenting on, but the main thing is that it would be a complete reworking of a system based on immature technology which will certainly go obsolete. EVs with onboard backup are a much better way to utilize alternative energy for transportation. 2) Eliminate? when? at what cost? 3) Dream on. This is just silly. A complete change to EVs will make the grid more reliable? ha ha ha ha. Yup you really really really really get it! I fact you GROK it my man! 4) whose money? 5) give me a break. sadly, you have been brainwashed. Now the idea might work great for a flat, warm, densely populated area where everyone drives a toyota, like Israel(?), but not where I live and not with my money.

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