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NASA Sticking To Imperial Units For Shuttle Replacement
JerryQ sends in a story at New Scientist about the criticism NASA is taking for deciding to use Imperial units in the development of the Constellation program, their project to replace the space shuttle. "The sticking point is that Ares is a shuttle-derived design — it uses solid rocket boosters whose dimensions and technology are based on those currently strapped to either side of the shuttle's giant liquid fuel tank. And the shuttle's 30-year-old specifications, design drawings and software are rooted in pounds and feet rather than newtons and meters. ... NASA recently calculated that converting the relevant drawings, software and documentation to the 'International System' of units (SI) would cost a total of $370 million — almost half the cost of a 2009 shuttle launch, which costs a total of $759 million. 'We found the cost of converting to SI would exceed what we can afford,' says [NASA spokesman Grey Hautaluoma]."
How many cwts of Mars Orbiters must be lost before we learn?!
My work here is dung.
You know, a lot of Europeans probably think that U.S. reluctance to embrace the metric system is just another example of our arrogance. But a lot of Americans (like me) are genuinely interested in adopting this system. We even passed a law in 1975 trying to mandate it.
The real problem is that it is surprisingly hard to embrace a new system of measurement when you've spent your entire life thinking in different terms. Try as I might, I still can't picture a kilometer without converting it to a mile first, and still can't picture a centimeter without converting it to inches. The meter is a lot easier because it's pretty analogous to the yard. I think maybe your brain gets locked into a certain measurement pattern pretty early in life and it's very difficult to get out of it, even though many of us would happily embrace it. I'm still trying to think more in metric, but it requires a surprising amount mental effort to do so.
It's not that Americans are really all that arrogant or stubborn about the imperial system. We've actually been trying to embrace the metric system for some time.
SJW: Someone who has run out of real oppression, and has to fake it.
Rhapsody in Numbers
Abe Simpson: The metric system is the tool of the devil! My car gets forty rods to the hogshead and that's the way I likes it.
I work for an engineering company, and unit conversions are not a trivial operation. All of our drawings are created in autocad, and after several years it becomes difficult if not impossible to find the original file. As such, converting achieved documents requires recreating the document entirely from scratch. We also use a fairly vigorous quality control system that requires 3 engineers to check every document change, verify the calculation, and repeat the calculation using a different method to ensure that no mistakes were made.
We recently acquired an older project where we needed to simply change the title block on each page, and this process took roughly 5000 hours. For something on the scale of the space shuttle, 370 million isn't unheard of.
the issue isn't just one of redoing the drawings along with the various checks and cross checks to make certain the units were converted properly. I'm sure they could that, but the resulting set of new drawings would be extremely prone to encouraging mistakes. As a minor example. Let's assume that on one piece they currently have a dimension of 12 inches +/- 0.01 inches. So they convert this dimension to metric giving a new value of 30.48 cm +/- 0.025 cm. Excuse me?!?!? That's a rather odd and strange dimensional target to hand off to the machinest. And you'll be getting these rather strange dimensions for everything on the original design. Frankly using the metric measurements would make that rocket utterly hell to construct. So the "proper" solution would be to use the original design and then stretch/shrink various dimensions in order to make the dimensions "rounder" and easier to manufacture. But upon doing that, they have effectively come up with a new design that has to be recertified.
It's not like they're building anything new or buying raw materials; they just need someone to re-draw plans with new measurements in a different system.
Frankly, and without trying to be insulting, you're so ignorant of what the issue is that it's laughable that you even have an opinion on it.
This isn't a matter of trivia, where we are worried if plans are marked in inches or mm. Change to metric, now every bolt must be metric pitch thread, every nut must be changed to accomodate. Every calculation of mass and structural integrity has to be reexamined and recalculated for new components. You don't just magically say "ok, our 3/8" bolts are now to be called 9.525mm bolts" and call it a day.
Not sure if you are joking or not, but 1 foot is exactly .3048 meters, because 1inch is exactly 2.54 centimeters.
We're just talking about units of measure. If it is easier to use imperial units because previous design and drawings were done in imperial, then that's the smart choice. I would be upset if NASA was wasting taxpayer money just so that the design could be done in metric. I actually applaud NASA for making a smart, cost/benefit engineering decision.
Next time you should replace 4999 of those hours with a simple BASH script.
The original files were not available. What shell do you use that compiles to paper?
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You don't seem to understand, even a little. These numbers are on a piece of paper that no longer exists on a computer. Not even the most advanced computer script in the world can adjust paper. So okay, I understand part of your point, put it into the computer first, and then run the script. These documents are crawling with numbers. Line numbers, electrical classifications, instrument identifiers. Even if I had a script to manage the process, you then have the problem of units. I'm not doing 5000 ft to meter conversions. We have lengths (using both ft, in, ',and "), weights, volumes, temperatures, powers (hp, MMBtu/hr, kW, MW) and so forth. Even if you could have a script smart enough to check for units, how would it tell the difference between a temperature and a temperature change? If I have a heat exchanger with a temperature change of 50ÂF, the correct metric temperature change is 27.8ÂC. If you got 10ÂC, you used the wrong method. The sheer amount of back checking I would have to do to make sure a rogue script didn't destroy my drawings would be insane.
This is not a simple database you're playing with.
The problem with imperial is not what it is based upon (actually, these days the US units are all defined by reference to the SI units anyway - since 1959 an inch is defined as 2.54 cm - see http://en.wikipedia.org/wiki/Inch ) the problem with the imperial system is the arbitrariness and inconsistency of the relationships between the units. The SI system has a consistent relationship between all of the units, and a consistent naming system and a consistent abbreviation system. In the imperial system, the relationships between units are not only arbitrary, but they are also inconsistent, there are multiple uses of the same word (ounces for example) used to describe different measurements (weight as well as volume) or dry vs liquid volumes.
Except unit conversions are not the norm. When a grocery store manager orders potatoes, it doesn't really matter if he orders 200 10 pound bags (which is really tough to convert to 2,000 pounds) or if he orders 200 5 kilogram bags (which is really tough to convert to 1,000 kilograms).
Sure, sometimes someone has to get a calculator to figure out how many inches are in 200 feet (but hopefully not most people) before they figure out how many 1.65 inch pieces they can cut that 200 feet into, but the other guy is going to need a calculator (or some scratch paper, whatever) to figure out how many 4.191 cm pieces they can get from 60 meters anyway.
Nerd rage is the funniest rage.
Yes the SI units are pegged to arbitrary things but they are not arbitrarily pegged to *eachother*.
Actually "imperial" units are pegged to SI units. Since July 1, 1959, the the inch, foot, yard, and mile have been defined on the basis of 1 yard = 0.9144 meters. The pound is defined as exactly 453.59237 grams.
When our name is on the back of your car, we're behind you all the way!
If they paid their engineers $150,000/year, they could hire almost 2500 engineers for a year-long project.
Or, pay 10 engineers to make sure that the adapter between the (imperial) boosters and (metric) Ares is properly sized and be done with it. If you're pulling a boat behind a truck, you don't care if the truck engine's bolts are metric and the boat's are imperial because they don't have anything to do with each other. As long as the hitch pieces are compatible, you're golden.
Dewey, what part of this looks like authorities should be involved?
Please advise us on how you're going to train every machinist, and QC agent, just to name two job categories on how to measure 30.22mm with calipers that are intended to measure in Imperial? If they can't do this, do it reliably, and do it accurately then you're going to have some funny fitting parts on those Ares.
That is just one very simple example in two very limited job categories where changing from SI to Metric would introduce horrible, and potentially disastrous, difficulties.
humans find it much easier to divide into halves than into tenths [...] Give me a gallon of liquid and a set of unmarked jugs and I'll probably have pretty darn close to 1 fl. oz. long before you can cut 1 L down to 1 mL.
a) Wow. Ok. Is that a problem you encounter frequently? This seems a bit artificial. :)
b) Yeah, I'll grant you that dividing something physically in half is easier. But while YOU might be able to pull a fluid ounce from a gallon using unmarked jugs, lets be honest most people would still really struggle with that.
c) Next, people like you and I who could solve this problem are also smart enough to realize that they don't have to physically divide into 10ths, but halves and fifths. So to cut 1L down to 1mL they need to divide by 1000... or 2x2x2x5x5x5. Fifths is harder than halves but not THAT hard.
d) Further its bit of an unfair problem. The SI problem is a 1000th cut, your imperial problem is considerably less. Its only a 128th cut. A closer problem (both in difficulty, and in the actual amounts of liquid involved would be: 4L to 50mL, which 2x2x2x2x5.
e) Further you are cherry picking imperial units. Tablespoon to Teaspoon is 3rds. Feet to inches is 12ths (2x2x3). Yards to feet is 3rds. And from yards to feet is 1760ths... and 1760 factors to 2x2x2x2x2x5x11. Yeah there's an 11 in that one. How many people do you know who are facile at 11ths? I suppose we could dig through rods and chains etc but I'd have to look up what those actually are...
f) decimal is easier for any serious work, where you have paper and calculators and computers instead of sets of unmarked jugs and cherry picked problems.
Seeing the discussion here, I wonder why nobody has brought this up yet:
http://xkcd.com/526/