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DIY Laser Cutter Raises Capital, Concerns

An anonymous reader sends this quote from Wired: "Affordable 3-D printers and CNC mills are popping up everywhere, opening up new worlds of production to wide ranges of designers. However, one major tool still hasn’t received a DIY overhaul: the laser cutter. Maybe people are sensitive because Goldfinger tried to cut James Bond in half with one, but all that changes now with Patrick Hood-Daniel’s new Kickstarter, 'Build Your Own Laser Cutter.' ... A 40-watt laser tube and power supply means it can cut a variety of materials: wood, plastic, fabric, and paper. ... There is one major red flag, however. The machine’s frame is built from of Medium Density Overlay (MDO) — a type of plywood. Hood-Daniels says this is a feature, making the blackTooth less sensitive to thermal distortion and inaccuracy than a metal frame, but it also creates a serious, fire-breathing concern. ... When asked for comment, Hood-Daniel says 'Initially, I had the same thoughts as to the precarious use of wood for the structure, but even with long burns to the structure which were made on accident when starting a run, there was no ignition.'"

46 of 184 comments (clear)

  1. So... by RobinH · · Score: 4, Insightful

    So that means there's not really any story then?

    --
    "I have never let my schooling interfere with my education." - Mark Twain
    1. Re:So... by Java+Pimp · · Score: 5, Funny

      The "Concern" in the title is that it is made of wood... and therefore may be a witch.

      --
      Ascalante: Your bride is over 3,000 years old.
      Kull: She told me she was 19!
    2. Re:So... by Spottywot · · Score: 5, Insightful

      The "Concern" in the title is that it is made of wood... and therefore may be a witch.

      Only if it weighs the same as a duck.

      --
      In a cybernetic fit of rage she pissed off to another age...
    3. Re:So... by LordKronos · · Score: 2

      More than just "there's no story", there's not going to be a product. Hardly anyone is interested in funding a kickstarter with 25 bucks for essentially nothing in return but your name on a vanity list. Next step up from there is 1500 bucks. So if I'm interested in supporting the project with anything between 50 and 1400 bucks, they're basically telling me to go take a hike. Instant fail.

      Yep, instant fail....on your part

      Enter your pledge amount
      It's up to you.
      Any amount of $1 or more.

      So once again, please remind me which number "between 50 and 1400 bucks" is not "$1 or more". Now, it's true the don't have any reward levels between there, but I'm not sure what you want. $1500 is how much it costs to have the parts. Anything less, and all they can offer you to give you crediit for your pledge (which they do...$200 gets you the same reward as $25), or else they can offer you some useless symbolic stuff (like a t-shirt or coffee mug) that really has little to do with the project. So I guess the big fail on their part is not giving away some useless Cafe Press stuff or something. If you really want that, then instead of donating $200, donate $175 and go buy yourself a shirt.

    4. Re:So... by mrmeval · · Score: 2

      The MSDS on a cursory search says some have a flammability that is damn near nill. You have to have open flame and 400F for some products. This does vary by manufacturer so choose one that is better than Lowe's low end stuff.

      Several proclaim they can be laser cut as they use inflammable adhesives McCathay is one but I'm sure there are others. So pick ones that can be laser cut and has a favorable MSDS and you should be ok.

      --
      I'd go on a Vegan diet but the delivery time from Vega is too long. --brownkitty
    5. Re:So... by White+Shade · · Score: 2

      I understand where he's coming from though. I don't mind donating $25 cuz it's cool, but if I ever have enough cash to throw $100 or $200 or $500 or $950 towards the project, it would be cool to get a t-shirt or a pen or even just some random piece of scrap wood or plastic with laser burn marks all over it.

      It's the principle of the thing... even if the reward is physically worthless, it's still nice to have something to show for it. A conversation piece.

      --
      ìì!
  2. This is bad news by Anonymous Coward · · Score: 5, Funny

    This will destroy Rock, Scissors and Paper.

    Nothing beats Laser Cutter. The game is ruined.

    1. Re:This is bad news by The+Grim+Reefer · · Score: 4, Funny

      This will destroy Rock, Scissors and Paper.

      Nothing beats Laser Cutter. The game is ruined.

      Rods from God beats 40 watt laser cutter.

    2. Re:This is bad news by alexander_686 · · Score: 4, Funny

      I don’t know. In every game of laser chess I played mirror beats laser. Now we just need to figure in lizards and Spocks.

    3. Re:This is bad news by mr1911 · · Score: 5, Funny

      "all the girls" = AC's nickname for his left hand

      --
      This post comes with a double-your-money-back guarantee!
      Any offense taken to this post is at your sole discretion.
    4. Re:This is bad news by SuperMooCow · · Score: 2

      Don't say that out loud! You want to get him into trouble or what?

      His left hand is his girlfriend but his right hand is his wife!

  3. Just cover it in Durashine! by eddy · · Score: 2
    --
    Belief is the currency of delusion.
  4. Somewhat dangerous? by captaindomon · · Score: 2

    Maybe they haven't received as much attention because it's difficult to permanently blind yourself with a 3D printer?

    --
    Just because I can hook a shark from a boat, I do no offer to wrestle it in the water.
    1. Re:Somewhat dangerous? by fuzzyfuzzyfungus · · Score: 3, Insightful

      The power supply for a 40 watt gas laser will give you a bit of a tickle, as well, if you fuck up... Fire is the least of your problems here.

    2. Re:Somewhat dangerous? by MozeeToby · · Score: 4, Insightful

      I suspect the idea here is for this to be the enthusiast's enthusiast toy. One of the single largest cost factors in building a 3d printer is the cost of the laser cut gears, I suspect this is a plan to cut that cost considerably. If you've got one guy out of 20 who can cut new gears for all his friends, suddenly the cost of making and maintaining a 3d printer plummets, and interest sky rockets. I sincerely hope they don't plan on having a DIY 40 watt laser enclosure in every house, I suspect this is more of a bootstrap effort.

    3. Re:Somewhat dangerous? by vlm · · Score: 5, Funny

      I sincerely hope they don't plan on having a DIY 40 watt laser enclosure in every house

      Next thing you know lunatics will be demanding kilowatt level radio frequency magnetrons in every kitchen.

      And powering lawn trimming machines using refined ultra low flashpoint hydrocarbons

      Oh the humanity think of the children

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    4. Re:Somewhat dangerous? by MozeeToby · · Score: 2

      I did specify DIY. I wouldn't feel terribly comfortable standing in front of a microwave that one of my friends banged up in his garage either.

  5. Obvious Solution by TemperedAlchemist · · Score: 4, Interesting

    Dope and paint the wood with flame retardant if it's such a concern.

    Problem solved.

    1. Re:Obvious Solution by Lumpy · · Score: 4, Interesting

      Dont even do that. Paint it white.

      we stopped a 100 watt laser from damaging the cutting sled by painting it gloss white. if you reflect 98% of the energy it's no longer strong enough to cut or burn. Granted you cant be a moron and work around these things without safety goggles, but keeping it from burning is really easy.

      --
      Do not look at laser with remaining good eye.
    2. Re:Obvious Solution by Rakishi · · Score: 2

      The bigger issues with this may be that it causes the laser to bounce back into the lens which asfaik can cause damage to the lens. A decent tabletop laser cutter should be opaque to the laser itself so even a reflection shouldn't requires safety glasses.

    3. Re:Obvious Solution by Lumpy · · Score: 2

      There was no worry about it bouncing back into the laser with white paint, we used common light scattering paint instead of perfectly reflective front surface paint.

      --
      Do not look at laser with remaining good eye.
    4. Re:Obvious Solution by interkin3tic · · Score: 2

      But... but... the song tells me to paint it black...

  6. What's the point? by Vinegar+Joe · · Score: 2

    If I can't cut nosy Brits in half?

    --
    "The average reporter we talk to is 27 years old......They literally know nothing." - Ben Rhodes
  7. Cover the wood with aluminum foil. by quax · · Score: 2

    That should do the trick.

    1. Re:Cover the wood with aluminum foil. by quax · · Score: 3, Informative

      As a word of caution I should add that if you do this please always wear protective goggles. (Not that you shouldn't always do this when around a powerful laser anyhow).

  8. When did this happen? by fuzzyfuzzyfungus · · Score: 5, Insightful

    When did the notion start to circulate that anything remotely related to wood is some kind of incendiary deathtrap? Is it when people stopped having to start fires with nothing more than minimal tools and careful arrangement of sticks?

    Christ, you've got something designed to cut through plastics with a laser, plastics which are basically just waiting for some added heat to turn into sticky, flaming, hydrocarbon death, and nobody says a thing. Suddenly, terrifying wood,. notorious for perfunctory smoldering in response to heat, bursts onto the scene and everybody is freaking out about ignition. Kids these days.

    Somehow, people have been practicing pyrography for millenia without bursting into flames.

    1. Re:When did this happen? by tlhIngan · · Score: 2

      When did the notion start to circulate that anything remotely related to wood is some kind of incendiary deathtrap? Is it when people stopped having to start fires with nothing more than minimal tools and careful arrangement of sticks?

      Christ, you've got something designed to cut through plastics with a laser, plastics which are basically just waiting for some added heat to turn into sticky, flaming, hydrocarbon death, and nobody says a thing. Suddenly, terrifying wood,. notorious for perfunctory smoldering in response to heat, bursts onto the scene and everybody is freaking out about ignition. Kids these days.

      Somehow, people have been practicing pyrography for millenia without bursting into flames.

      Or no one can make a Makerbot Replicator. After all, its case is made of laser-cut wood (eek!), complete with the signature burnt edging. But then again, if the wood didn't burn up during the piece cutting stage, it could burn up while you're printing, after all, it's wood, there's a heated build platform, and a hot nozzle...

      Oh yeah, laser-cut wood. If only we could figure out how to do that without igniting the wood.

  9. 40W Laser by Art+Challenor · · Score: 2

    Wait, so we have a DIY device with a 40W laser and people are worried that the plywood might be a fire hazard?

  10. Re:various materials by Pentium100 · · Score: 4, Insightful

    It depends. A laser that can cut metal is obviously dangerous and you should not place any part of your body that you want to remain attached in the path of the beam. So, a very high power laser is like a disc saw - everyone can see that it's dangerous (it can cut a piece of wood or metal, obviously it can cut off a finger).

    The lower power lasers are different. They do not burn, do not cut and are powered by a couple of batteries, like a flash light. To understand that it is still dangerous, you need to understand that the beam is highly concentrated and can still burn the retina, even tough it does not burn a piece of paper and you do not feel it if you place your hand in the path of the beam.

    Similar stuff with guns. Most people understand that a real gun is really dangerous and you can kill someone with it (they may not understand all the safety precautions, but will tell you that you should not load the gun, aim it at somebody and pull the trigger if you do not want to kill that somebody). On the other hand, BB guns are not seen as that dangerous, kids shoot each other all the time with them and if nobody manages to hit an eye, it will be OK.

  11. Lasers are now scary? by Romwell · · Score: 2

    I thought lasers stopped being scary after everyone played with a laser pointer. Or a CD/DVD drive. Or a laser mouse. Or a laser barcode scanner in a store. Or after the Star Wars style laser weapons didn't exactly materialize after all the years of research and investment. As for CNC machines, waterjet systems are more powerful (try cutting stone with a laser), and turret/punch systems are, IMO, more dangerous (things are actually slamming around). I always thought that you'd use laser when you need the extra precision that laser CNC gives you, not the "dangerous" power. As for the fire hazard - try setting a block of wood on fire with a magnifying glass. In general, you would use a laser CNC to cut wood, not to set it on fire (and it cuts nicely indeed). It seems like all the issues the summary talks about are not the real reason why DIY laser cutters aren't abundant. The real reason - talked about in the article - is that commercial cutters are already available for less money than even this kickstarter is asking for (you get a smaller, but metal-framed and fully assembled device).

    1. Re:Lasers are now scary? by quax · · Score: 2

      Laser of that class are scary. Even the stronger laser pointers on the market have enough power to irrevocably damage your eyes. All the more because you won't feel any pain.

  12. How much experience does poster have? by dbc · · Score: 4, Insightful

    So I wonder how much experience the poster has with either MDO or laser cutters. I have a laser cutter, and have used MDO, but have never tried cutting MDO. Go try it. I cut plywood and MDF -- I'm less worried about a fire than the laser cutting through the MDO given enough dwell time. But basically, this artcle seems like a "I'm clueless and scared, so let's post unsubstiated speculation to SlashDot."

    BTW -- there is another open source laser cutter out there: http://labs.nortd.com/lasersaur/ I'll probably replace mine with a Lasersaur when my machine dies (it's acting poorly :(

  13. Re:various materials by Rhywden · · Score: 4, Informative

    Well, theres the small problem that the reflection of the beam may still be dangerous. That's something most people don't think of when speaking about the dangers of high-powered lasers:
    It's not only the direct beam you want to be wary of, but indirect sources as well. A friend of mine once got 3rd degree burns from the reflection of a high-power UV laser.

  14. Re:various materials by Rhywden · · Score: 3, Interesting

    What I forgot, just to be clear: I'm not speaking of reflections in a polished mirror. I'm talking about reflections from an ordinary wall.

  15. or how about a different material... by TWX · · Score: 2

    ...like asbestos and lead?

    --
    Do not look into laser with remaining eye.
  16. New game: rock, laser cutter, mirror ... by perpenso · · Score: 4, Insightful

    This will destroy Rock, Scissors and Paper.

    Nothing beats Laser Cutter. The game is ruined.

    Or replaced by a newer variation: rock, laser cutter, mirror.

    1. Re:New game: rock, laser cutter, mirror ... by Ginger+Unicorn · · Score: 2

      This make so much more conceptual sense than rock paper scissors

      --
      (1.21 gigawatts) / (88 miles per hour) = 30 757 874 newtons
  17. Cutting in a burn risk environment by girlintraining · · Score: 2

    Just put the 3D printer and the material in an oxygen-depleted environment. It's not like a canister of Nitrogen is expensive, or even dangerous (the gas, not the risk of explosive decompression if you go full retard). It's pretty easy to build a glass enclosure to seal everything in. That way, you could work with wood that would ordinarily burst into flames and it won't. You'll need to setup a infrared thermometer to rake the workbench after and only unlock once the material has cooled, obviously... and air-cooling something that's several hundred degrees takes a few hours... but I see no problem here.

    It's simple to design safety features for a design like this. As a backup, you could put a water pressure sprayer in the containment area as well, in case the seals break while the material is in a super-heated state.

    --
    #fuckbeta #iamslashdot #dicemustdie
  18. Re:various materials by Lumpy · · Score: 3, Funny

    yours doesn't do that? I must have built my disc saw improperly....

    --
    Do not look at laser with remaining good eye.
  19. Local hardware store would work fine ... by perpenso · · Score: 3, Insightful

    I suspect the idea here is for this to be the enthusiast's enthusiast toy.

    Or maybe just put one in the local hardware store. Take your pattern in, they cut up a piece of metal for you.

    In principal its a little like the key duplication machine.

  20. Bad Idea by cachimaster · · Score: 2

    I used to work programming laser cutters. Let's summarize the ways these machines can kill/maim you:

    1) Fire: You can build your entire machine on metal, that won't prevent the thing you are cutting from catching fire.
    2) Smoke: There's a reason most laser cutters have huge ventilation tubes. The laser will produce smoke, if you cut anything but wood it will be toxic smoke. Not good.
    3) Laser: 40 watts is 100 times the power needed to instantly blind you. Lasers of that power are dangerous even bouncing on non-reflective surfaces. The laser is probable IR so invisible too.
    4) And IMHO the worst: The high-current high-voltage power source (10 KV or more) can instantly kill you.

    The company I worked for had huge problems with the certification of the power source alone.

    DIY 40W Laser = terrible idea. CNCs are much cheaper and safer.

  21. Re:Comments from a Laser Jock by ballpoint · · Score: 2

    ...but just about everything is shiny at 10 microns, thus that needs to be watched

    Or rather not.

    --
    Flourescent (adj): smelling like ground wheat.
  22. What? It's not UL Listed? by rickb928 · · Score: 2

    Darn, now my insurance company will be asking if I have any laser cutters, 3D printers, etc. And it will probably cost me more than a pit bull, fireplace, or inground pool.

    Thieves. Next thing you know, they will also tell me what I can or cannot make with it. Oh, wait...

    --
    deleting the extra space after periods so i can stay relevant, yeah.
  23. Not a trivial safety concern. by blind+biker · · Score: 2

    I've worked with three different laser ablation systems last year. For that, I had to go through a one-day training session, to prepare me for all the safety issues involved. Most notable is protection of your eyes. Any of the lasers at the research institute where I was working, was capable of permanently blinding. Most of them had a continuous power of "only" a few tens of W, while one was a 300 W IR laser which melted a computer's case placed 7 m away - only with the reflected light.

    --
    "The agriculture ministry is not in charge of Gundam" - Japanese ministry official.
  24. Re:don't look at laser cutter with,oh, never mind. by quax · · Score: 2

    As the other AC helpfully pointed out it is the reflections that are the biggest concern. They are likely to increase if you put aluminum foil on your wooden frame. Hence my warning.

  25. I have built two of his machines. Don't do it. by Aggrav8d · · Score: 3

    I've built the BlackToe 8'x4' router and the WhiteAnt 3D printer. Don't fund this.

    In both cases the shipments arrived with multiple mistakes and require two or more reshipments. Instructions were out of date, assumed you knew things, and didn't cover any safety issues. When I would write for help I'd frequently get an automated out-of-office message, followed by his response a few minutes later. Everything about the way this guy does business says "this is going to lead to disaster".

    He would have been better off running a kickstarter on his RedFrog pick & place machine.