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SLS Project Coming Up $400 Million Short

schwit1 writes: A GAO report finds that the Space Launch System is over budget and NASA will need an additional $400 million to complete its first orbital launch in 2017. From the article: "NASA isn't meeting its own requirements for matching cost and schedule resources with the congressional requirement to launch the first SLS in December 2017. NASA usually uses a calculation it calls the 'joint cost and schedule confidence level' to decide the odds a program will come in on time and on budget. 'NASA policy usually requires a 70 percent confidence level for a program to proceed with final design and fabrication,' the GAO report says, and the SLS is not at that level. The report adds that government programs that can't match requirements to resources 'are at increased risk of cost and schedule growth.'

In other words, the GAO says SLS is at risk of costing more than the current estimate of $12 billion to reach the first launch or taking longer to get there. Similar cost and schedule problems – although of a larger magnitude – led President Obama to cancel SLS's predecessor rocket system called Constellation shortly after taking office." The current $12 billion estimate is for the program's cost to achieve one unmanned launch. That's four times what it is costing NASA to get SpaceX, Boeing, and Sierra Nevada to build their three spaceships, all scheduled for their first manned launches before 2017.

36 of 132 comments (clear)

  1. According to Wikipedia by 0123456 · · Score: 3, Informative

    They're short more money than SpaceX spent to develop the Falcon 9.

    1. Re:According to Wikipedia by NotDrWho · · Score: 5, Insightful

      SpaceX doesn't have to build facilities in every state to appease Congress.

      --
      SJW's don't eliminate discrimination. They just expropriate it for themselves.
    2. Re:According to Wikipedia by electrosoccertux · · Score: 2

      SpaceX doesn't have to build facilities in every state to appease Congress.

      why don't we just send Congress to orbit??

    3. Re:According to Wikipedia by Rockoon · · Score: 3, Informative

      It stimulates the economy

      So we meet again.

      --
      "His name was James Damore."
    4. Re:According to Wikipedia by easyTree · · Score: 3, Funny

      All the hot air would destroy the near-vacuum in space?

    5. Re: According to Wikipedia by Rockoon · · Score: 4, Insightful

      The falacy is related to destroying things to create work. It does not apply here.

      The fallacy is related to making a decision by looking only at the parties directly involved in the short term, rather than looking at all parties (directly and indirectly) involved in the short and long term.

      Thats a direct quote from the link that you do not understand but amazingly had to balls to act like an expert on. Dont open your mouth when ignorant unless its to ask questions to reduce your level of ignorance.

      --
      "His name was James Damore."
  2. pfft, 3.5% overrun by rubycodez · · Score: 4, Insightful

    if the 400 million is really the only overrun that's an astonishing record for the federal goverment

    1. Re:pfft, 3.5% overrun by electrosoccertux · · Score: 3, Insightful

      if the 400 million is really the only overrun that's an astonishing record for the federal goverment

      of ALL the government programs worth blowing money on, I think NASA should be one of them. It stimulates the economy with relevant tech spending, inspires our children, and sets a rocket ahead of other nations.

      NASA is of the things we can look back at over the last 50 years and be immensely proud of. Proud to a NASA supporting American.

    2. Re:pfft, 3.5% overrun by werepants · · Score: 4, Insightful

      I agree with you that NASA is a worthy recipient of our tax dollars, but as long as congress keeps mandating that they design rockets based on how many people they can employ in how many districts, we're never going to get out of LEO again. This money would be better spent on commercial crew type programs, with a commercial-off-the-shelf model rather than the chronically over-schedule and over-budget cost plus approach.

    3. Re: pfft, 3.5% overrun by Redbehrend · · Score: 2

      It's not over they'll be asking for more. I support NASA as my friend is a NASA rocket scientist and he is far from rich. He figures out amazing solutions I'd never think of. I also have another friend that manufactures for NASA (by contracts) and he's rolling in money and has 2 huge houses. It's their efficiency and spending ways that make me rage not the projects.

    4. Re:pfft, 3.5% overrun by amicusNYCL · · Score: 2

      The goal of NASA is worthy, but the reality is a little off. The people working for NASA are intelligent and capable, but management is a major issue. Not the management at NASA, the management of NASA. There is no reason that politicians, including the president, should have anything to do with assigning the projects that NASA works on. They should just give them a budget and let NASA manage their goals and spending. I can't imagine how demoralizing it is to spend years working on a project that would ultimately succeed, only to have the project canceled by a politician somewhere. The government only needs to look at a company like SpaceX to figure out that they need to get out of the business of managing what NASA does. Politicians are proving that a privatized space program is far more efficient and effective than a government-run program. That's not the way it needs to be, but that's the way it's going to be if people in Congress and the president keep interfering with what NASA works on and how they work on it. Imagine what would happen if the government gave SpaceX $12 billion dollars to develop a rocket by 2017. The rocket that SpaceX came out with would be able to land on Mars and take off again for Earth. NASA can't even get the thing into orbit on time. That's not the fault of the engineers working for NASA either.

      --
      "Our two-party system is like a bowl of shit looking at itself in a mirror." - Lewis Black
    5. Re:pfft, 3.5% overrun by demachina · · Score: 2, Insightful

      "I can't imagine how demoralizing it is to spend years working on a project that would ultimately succeed"

      None of NASA's major manned spaced projects are even remotely likely to succeed, they are not intended to do so any more. They are just a place to blow money, create jobs and put money in Lockheed and Boeing pockets. More importantly they buy votes in the critical swing state of Florida.

      They are designed to run 4-8 years, produce nothing except votes, paychecks and contractor profits, then they get cancelled and start over. It is way easier and less risk than actually making anything that will fly.

      It is not the political process that is broken, it is NASA and the political process.

      Get a clue, and spend a few billion on SpaceX to help finish Falcon Heavy. I'm not sure why SLS is even on the table at this point, it isn't remotely competitive.

      Lockheed and Boeing also need to be completely removed from the process. They are making a mint milking DOD contracts, they don't need to be in middle of the civilian space program fleecing NASA and taxpayers there too. They do not use money wisely, they devour everything thrown their way and produce as little as possible in return.

      --
      @de_machina
  3. "congressional requirement" by Anonymous Coward · · Score: 2, Insightful

    Ah, I see the problem!

  4. Re:SLS and comparing to spacex by 0123456 · · Score: 3, Insightful

    The SLS is a deep space vehicle.

    Uh, no, it's not. There's nothing 'deep space' about SLS that's not 'deep space' about Falcon 9. You can launch a deep space probe on Falcon 9, and you could launch a deep space probe on SLS if it's ever built.

    SLS, as designed, is just a very expensive way to put 70 tons into orbit. Maybe, at some point, if Congress funds it, it might become a very expensive way to put 100-130 tons into orbit. Well before then, Falcon Heavy should be putting 50 tons into orbit for less than 5% of the cost of an SLS launch.

  5. Re:putting OP's bullshit into context by FireFury03 · · Score: 2

    suborbital

    You keep using that word - I do not think it means what you think.

  6. 5 billion per launch already looking optimistic by Crashmarik · · Score: 3, Insightful

    http://www.thespacereview.com/...

    Doesn't the old saying go "Fool me once shame on you, fool me twice shame on me" ?

    What is it when it is fool me endlessly ? NASA does not bring down the cost of space access period. The shuttle didn't none of their boosters ever have. If we get really lucky we get commercial enterprises able to do end runs around them to actually make a little progress.

    Really we should have NASA do what it is good at, robotic exploration and high risk high payoff research. Let commercial companies do what they are good at mass production and perfecting technologies.

  7. NASA needs to fix it's Org. . by Redbehrend · · Score: 2

    My problem with NASA isn't the projects as SLS is a decent one. It's how they work, planning is always way off, spending is always high and final products are always late. They really need to figure out a solution to these problems, everytime things like this are released it makes them look bad. 400 mil isn't that much for this project but still could people of such high intelligence not see it coming or find a better way to plan? You know they are going to need more before it even launches. I'm sure it's not all them but what they do to get approved.... still you can always improve in planning, spending and efficiency.
    When it's taxpayer money it always seems like people think it's unlimited.

    1. Re:NASA needs to fix it's Org. . by werepants · · Score: 2

      I don't think you really understand how NASA works. Private industry already designs and builds basically everything they do - NASA doesn't have manufacturing capabilities. The thing that kills them is cost-plus contracting and the fact that they have to make engineering decisions not based on technical merit, but based on what will appease congress.

    2. Re:NASA needs to fix it's Org. . by werepants · · Score: 2

      SLS is NOT a decent project. It's an old-school design based on expensive and outdated tech with known problems! The only thing SLS succeeds at is keeping the same cash flowing to the same congressional districts. That money would be far better spent on commercial crew or developing an entirely new system from the ground up.

  8. Re:Hmm. I smell a rotten bucket of fish by Rockoon · · Score: 2

    So...the rules designed to prevent spending more money than necessary that would end up in the pockets of people who'd have no business getting their hands on it in a sane world...cause more money than necessary being spent and ending in the pockets of other people who'd have no business getting their hands on it in a sane world?

    Yes, thats why big government is bad. Bigger government means bigger amounts of money does this.

    --
    "His name was James Damore."
  9. Re:SLS and comparing to spacex by Anonymous Coward · · Score: 3, Funny

    Was that before or after he finds cures for all diseases, solves the worlds energy and transportation problems and turns water into wine?

    If Elon was really smart he'd start a church given how much people on slashdot worship him.

  10. Better deal than the F22 by wgoodman · · Score: 2

    For how many billions (trillions?) that the F22 has gone over budget, underperformed, and doesn't really have any particular need except politically, 400 million is a drop in the bucket. Give NASA the F22 budget and prepare to be amazed.

    1. Re:Better deal than the F22 by Dereck1701 · · Score: 2

      At a bare minimum the F35 program was far more of a boondoggle than the F22 program but even it had severe cost overruns (Development ballooned from $12.6 B to $26.3 B, Fighter Construction $149 M to $412), significantly decreased capabilities (high maintenance, canopy degradation) & major design flaws (asphyxiating pilots, flaking off stealth skin). The only reason it didn't cost far more was they only built 187 operational aircraft, far less than originally intended, because it was FAR cheaper to simply retrofit & update the existing fleet of F-15/16s.

  11. For 5 billion you could do a lot of real science by Squidlips · · Score: 2

    5 Billion pays for a Mars Sample Return mission 5 Billion pays for two Europa Clipper missions Manned spaceflight is such a scam but NASA is hopelessly in the bag for manned pork. All the top management are ex-flyboys. Ugh. Hopeless

  12. Re:Congressional-industrial sabotage by easyTree · · Score: 2

    Much more lucrative than the less organized organized-crime.

    Ho-hum; it's apples and oranges though; when you control the game, you're quids-in.

  13. Luck? by GPS+Pilot · · Score: 2

    If we get really lucky we get commercial enterprises able to do end runs around them to actually make a little progress.

    Then I guess we've been extremely lucky, because SpaceX has actually made a lot of progress.

    --
    That that is is that that that that is not is not.
  14. In other words by mx_mx_mx · · Score: 2

    Its not a rocket. Its racket.

    --
    Linux forever
  15. Re:SLS and comparing to spacex by Guspaz · · Score: 2

    He did state publicly that he promised NASA that he could build a rocket comparable to the SLS on a fixed-price $2 billion contract (meaning NASA would not pay a dime for budget overruns), although that price didn't include any second-stage upgrades NASA might require to meet its needs.

    SpaceX is actually going ahead with their SLS-like competitor (Codenamed "BFR", I think you can guess what that stands for), and they're supposed to start testing on the methane-powered engines (Raptor) soon, which are supposed to be both more powerful and more efficient than the F-1 engines used in the Saturn V. However, without any customers paying for the R&D, BFR will take a lot longer to build than it would have if NASA contracted SpaceX to do it.

    So, yeah. SpaceX offered NASA a contract to build an entire replacement for the SLS for less than a year of SLS funding.

  16. fixed price vs cost plus award by Anonymous Coward · · Score: 4, Interesting

    I've been on both sides of this transaction: working for a vendor selling to the government and working for the government buying stuff.

    The government CAN go out to bid on a fixed price (binding) basis as you propose. The problem is that any sensible contractor will raise the price above their expected costs to cover the inevitable risks that something goes wrong, or their estimates were wrong. This is particularly so when doing something that has literally never been done before.

    So the government buyer has a choice: high fixed price or lower cost based price. With cost based contracts, the contractor gets a fixed fee (cost plus percentage of cost government contracts are illegal). As the cost goes up, the contractor's percentage profit drops, but at least they're not losing money if something goes wrong. The government almost always has the right to cancel at their convenience, too, if things are really going bad rapidly. On pretty much every job, there's a continual computation and reporting (in both directions) of the "termination liability", or what it costs to stop work today, pack everything up, and move on. (Such computations became VERY important during the government shutdown fiasco last fall).

    Since the folks in government want to get the best bang for the buck, they tend to like "cost plus award" contracts.. odds are, it will come in lower than they would have paid for fixed price, because government contracting (for technology) has a fairly hefty risk premium. Yeah, if you're buying case lots of toilet paper, or carloads of gravel, fixed price is probably a better strategy on both sides. The contract negotiator on the govt side isn't going to allow profit on a fixed price contract that is more than 10%. (Yes, indeed, even with fixed price, you can't just charge any old price.. you have to justify it after the bid is accepted, and they can and do negotiate, if only because there are inevitably differences between exactly what you proposed to do and what the government wants)

    Note well, too, that you probably don't know how much SpaceX thought they were going to spend to develop Falcons and what they actually spent. They're not publically traded, nor do they publish that level of detail. For all you know, SpaceX thought $100M and spent $300M, and Elon's coming up with the difference out of his pocket (or out of payments against future operations).

  17. Sad by gerardrj · · Score: 3, Insightful

    NASA to Congress: We want to build a launch system that will be the single most important component in the US presence in space for the nest several generations. We need $20B for it from planning to first launch.
    Congress to NASA: Screw that, you get $12B.
    NASA to Congress: We can almost do it with $12B, we need an additional $400M
    Congress to NASA: Justify the additional $$

    Military to Congress: We need $10B to build a new strike fighter that no-one really wants.
    Congress to Military: Here ya go
    Military to Congress: Oops. We've crashed a bunch of prototypes, and still have major design flaws and systems failures. Another $10B should get us on track.
    Congress to Military: Here ya go
    Military to Congress: Supplier problems, we need another $10B
    Congress to Military: Here ya go

    Why are we so damned willing to spend money to kill people more efficiently and not to do science that positively impacts all our lives every day?

    --
    Article X: The powers not delegated... by the Constitution...are reserved...to the people
    1. Re:Sad by Eravnrekaree · · Score: 2

      Yes but from what I have heard SLS isn't exactly the best bang for buck and has a lot of pork of its own, nonetheless, it is still small compared to other government waste. SLS has little credibility since basically, its repackaging of the shuttle technologies to keep the boondoggle going. SpaceX has found ways to do things much more cheaply because it can think outside of the box and is not bound into using a certain technology because it gets a congressman a kickback. They can do things based on technical merit rather than by political lockin and pork.

  18. Re:putting OP's bullshit into context by gman003 · · Score: 4, Informative

    You are factually wrong on several counts.

    SpaceX is not working on any version of the CST-100, and their only relation is that the CST-100 is supposedly designed to be compatible with the Falcon 9 launcher (I have reasonable doubt that will happen). They delivered the Dragon cargo capsule, and are working on the manned Dragon V2.

    Boeing's CST-100 is orbital, not suborbital. Suborbital means it will not complete a single orbit, like a missile.

    Sierra's Dream Chaser is also not suborbital. It also uses many non-NASA technologies, such as the hybrid rocket engines.

    You further have many logical errors, the most persistent being the conflation of the launch vehicle with the crew vehicle. SLS, Falcon 9 and Atlas V are launch vehicles. Orion, Dragon, CST-100 and Dream Chaser are crew vehicles.

    Orion is NASA's crew vehicle (actually, Lockheed Martin's, but I'll get to that in a bit). It is not suitable for missions beyond the Moon - it has a designed mission length of only three weeks (21 days), which is unsuitable for anything beyond Earth orbit. You are correct that manned deep-space missions will need a super-heavy launch vehicle such as SLS, but Orion itself will not be the crew vehicle.

    You also make a mistake in your history. NASA did not produce the Apollo landers or the Saturn V (what I assume you refer to as "what nasa did 30 years ago" or "other NASA firsts"). They set the requirements, and solicited bids from private companies. Just as they're doing now - Orion is being made by Lockheed Martin, the SLS boosters are being made by ATK, Rocketdyne is making the core engines, Boeing is making the upper stage. Really, all NASA is doing is assembling the entire thing, and of course setting the specs and requirements.

    Let's look at the Apollo command module, the closest equivalent to Orion/CST-100/Dragon. It was developed by North American Aviation. They merged with Rockwell-Standard during the 1967 to form North American Rockwell, later renamed to Rockwell International, under which name they produced the Space Shuttle orbiter. The Rockwell International space division was sold in 1996 to... Boeing.

    Boeing isn't "ripping off from NASA firsts". They're building off work that they did for NASA in the 60s, 70s, 80s and 90s. If anything "NASA" is ripping of them, but I remind you that Lockheed Martin is the one actually building the thing you want to attribute to NASA.

    Sierra Nevada is building off SpaceShipOne technology, not any NASA programs. Just because it looks vaguely like the Space Shuttle, that does not mean it actually works the same way. The engines are completely and fundamentally different, as is the aerodynamic design.

    And SpaceX is developing everything on their own. The only thing they used from another company is some software/control design from Tesla Motors, a company not coincidentally also owned by Elon Musk. I personally doubt much was even borrowed there except for the basic idea of a single big touchscreen, but I guess it makes for good brand advertising.

    tl;dr you're wrong in your terminology, you're wrong in your facts, you're wrong in your logic, and you're wrong in your conclusions.

  19. Re:SLS and comparing to spacex by alexander_686 · · Score: 3, Insightful

    Yes, the SSL will start at 70t and move forward to (maybe) 155t.

    But no, 10 13 ton lauches of the Falcon 9 does probabbly does not get you the same thing as a single lauch of 130t. Assemble is a issue. Some things are better built and have less wastage in large intergated units on the ground than assempbled in space.

    We should compare apples to apples, not oranges. Which leads me to my biggest gripe about NASA (and by extension, the American government) – their plans are so murky and ill defined. Each stage of the program was like a rung on a ladder – leading to the eventual goal. How does the ISS fit into going to Mars? How does the SLS? How come we are always punting this thing down the road by 20 years. It is almost a program in search of a mission. Please don't take this as an attack on basic science and research – just how NASA does it.

  20. And congress is doing their best to sabotage CCDev by Dereck1701 · · Score: 2

    "SpaceX, Boeing, and Sierra Nevada to build their three spaceships, all scheduled for their first manned launches before 2017."

    And surprise, surprise. There are serious attempts to pillage that program (CCDev), which is on time, on budget, and (comparatively) insanely cheap, for funds to prop up SLS.

    http://arstechnica.com/science...

  21. Re:SLS and comparing to spacex by FatLittleMonkey · · Score: 2

    Yes, the SSL will start at 70t and move forward to (maybe) 155t.

    The 70 ton version won't be finished until at least 2021, work won't start on the >130t version until after 2032. The "Block 0" version might fly by 2017 (if, the GAO reports, they receive more funding.)

    Falcon Heavy likewise is supposed to fly by 2015. So allowing for the usual SpaceX delays, probably around 2017/2018, same as SLS-Block-0.

    The difference is, Falcon Heavy will cost the tax payers almost nothing to develop and less than $100m per launch.

    The SLS will cost around $3b/yr to develop, and at least $500m per launch (ignoring most costs. This was the same kind of number they used for the Shuttle, but which actually cost $1.5b per launch.)

    53 tonnes for $100m. Versus 65 tons (about 58 tonnes) for $500m + $12b dev. Or 70 tons (about 63 tonnes) for $500m + $20b dev.

    So you could launch 5 FH's for the official "launch cost" of SLS-Block-I. So over 250 tonnes versus about 63 tonnes. And you'd save $20 billion in development costs that could instead be spent on mission hardware instead of launch hardware.

    Some things are better built and have less wastage in large intergated units on the ground than assempbled in space.

    Define "wastage". If you are spending $3b/yr just to develop the launcher, how much do you have left to develop the mission hardware?

    If your launch costs are a tiny fraction of SLS, you can launch more hardware, more often. Which means you can do a lot of testing on orbit. Which lets you incrementally develop your hardware (instead of the current method of one-off, must-not-fail process.) Build a little, test a little. Let your engineers learn their craft before you design the final version. (I wonder how much would have been saved on JWST, had they built multiple versions, starting simple with each adding a single novel capacity. Instead of trying to throw everything into the first and only, must-not-fail version.)

    With SLS, you can't afford to build anything to actually launch. With SpaceX, you get to ignore launch costs and just develop mission hardware. And once you get into that frame of mind, you use the same low-cost development model for everything, saving even more money.

    --
    Science is all about firing a drunk pig out of a cannon just to see what happens.
  22. Re:putting OP's bullshit into context by strikethree · · Score: 2

    Mortal Combat announcer: Brutality

    Wish I had mod points for you right now. Well said.

    --
    "Someone needs to talk to the tree of liberty about its ghoulish drinking problem." by ohnocitizen