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Watch the US Navy Test Its Electromagnetic Jet Fighter Catapult

An anonymous reader sends word via Engadget that the U.S. Navy has tested its Electromagnetic Aircraft Launch System for the first time with a "dead-load" (a wheeled steel sled that weighs as much as a jet) aboard the Gerald R. Ford carrier. The article goes on to say: "Its advantages over traditional catapults that use steam instead of electromagnetic energy include smoother acceleration and its ability to place less stress on the aircraft — plus, it was designed to work even with more advanced carriers that the military will surely use in the future." You can watch a video of the "dead-load" testing here.

32 of 217 comments (clear)

  1. intuitively I would think steam would be better by goombah99 · · Score: 4, Interesting

    Steam seems like an ideal solution to me. Steam expands so well the dynamic range of it's force curve seems apropos to the task. How much of the EM energy goes into force? surge currents and magneto striction are usually things people find shorten the lifetime of electo devices yet here they are at the extreme in these. Presumably there's no shortage of steam available and it's a great way to store energy.

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    1. Re:intuitively I would think steam would be better by quantumghost · · Score: 3, Informative

      I'm not a practicing engineer, but am one by training. I would imagine that an EM system allows one to "ramp up the power" vs a steam head slamming into a piston and the resulting sudden strain on the plane.

      My question is, could you not use something similar for civilian aircraft using a longer ramp up time to lower the amount of fuel on the plane a saving some cost?

    2. Re:intuitively I would think steam would be better by TooMuchToDo · · Score: 4, Interesting

      Yes to both!

      Using a linear motor instead of a steam catapult allows you to configure specific power during any point of the process. goombah99 mentions there's no shortage of steam, but newer carriers are moving away from needing steam to be generated, preferring to take power directly from their generators to the linear motors up top.

      Could this be used for civilian airports? Most definitely! Its most likely cost prohibitive though, so unless you're someone leaving a major hub always near takeoff max weight (UPS/Fedex possibly?) or you're at an airport that has a very short runway or a very high altitude runway (both due to geography), it doesn't make sense financially.

    3. Re:intuitively I would think steam would be better by goombah99 · · Score: 3, Funny

      THey claimed selling point, that it's gentler on the aircraft seems questionable. Why? Steam just provides a force, how quickly you change that into momentum should be up to you. It's not like steam is an explosion that can't be accurately regulated. It's just valves.

      Here's my guess. When they built the steam system they decided to make it failsafe so that one the acceleration started it completed itself just by physics not by precision timing of valves. That way you didn't huck planes into the ocean due to a stuck valve. Presumably this led to less fine grained control of the force versus velocity curve.

      I would guess that the electrical one will not have that desirable characteristic. What happens if one of the capacitor banks fails or the electro magnet blows up right during the discharge process? Nothing good I would bet.

      No doubt this thought has not eluded them but it sounds to me like people on a project overselling their good features and ignoring possible showstoppers early in the development process. After all maybe they won't show up down the road as being important.

      Perhaps an ideal system would be a hybrid. You run the steam with 120% of the FxDistance to get the plane in the sky, and then you run the electrical system in opposition, trimming off 20% of the force. That way it fails safe, but it also has the perfect force curve on the airframe.

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    4. Re:intuitively I would think steam would be better by drinkypoo · · Score: 4, Informative

      goombah99 mentions there's no shortage of steam, but newer carriers are moving away from needing steam to be generated, preferring to take power directly from their generators to the linear motors up top.

      Aren't they going to have to generate steam at some point to make power with their nuclear reactors? This is an advance nonetheless because steam is a bitch in a way that electricity isn't. A pinhole in your insulation might cause a shock, but it won't cause people to be cut in half. Steam is awful.

      --
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    5. Re:intuitively I would think steam would be better by peragrin · · Score: 4, Informative

      Catapult launches have specific power requirements to get a given mass to a specific acceleration. This has to be exact. To much or to little causes issues to the airframe in question.

      Steam has minimum power/ pressure requirements just to get the system moving. That means there is a minimum load that can be launched. For fully fueled jets or cargo planes that isnt a big deal. For a UAV at half the size it means you have launch issues.

      Emals always a much larger load range at launch. You can tailor the power requirements for the mass/ acceraltion ratio you want at launch. This means you can launch a quarter size drone and a full sized jet easily. Something steam struggles with.

      Seriously this is Slashdot and basic physics.

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    6. Re:intuitively I would think steam would be better by Eloking · · Score: 4, Informative

      Steam seems like an ideal solution to me. Steam expands so well the dynamic range of it's force curve seems apropos to the task. How much of the EM energy goes into force? surge currents and magneto striction are usually things people find shorten the lifetime of electo devices yet here they are at the extreme in these. Presumably there's no shortage of steam available and it's a great way to store energy.

      Really? My intuition is completely the opposite. Steam may expands well in the dynamic range but electricity will do anything it's controlled to. Want an exponential acceleration? Linear? Sinusoidal? You name it.

      With sectorization and a few feedback control unit, it seem to me that you could precisely and instantly control the power transmitted into the catapult anywhere along the ramp. You could also drastically change the speed if needed, also something that doesn't seem as easy with steam. You since those carrier are nuclear-powered it take way less space than a whole steam system.

      But, since my field is electrical engineering, I guess my opinion is a little biased.

      --
      Elok
    7. Re:intuitively I would think steam would be better by YuppieScum · · Score: 2

      Aren't they going to have to generate steam at some point to make power with their nuclear reactors?

      Only if they actually have nuclear reactors. For example, the new generation of UK carriers are not nuclear...

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    8. Re:intuitively I would think steam would be better by cmdrxizor · · Score: 2

      The French might disagree with you, as their carrier Charles de Gualle is nuclear-powered.

    9. Re:intuitively I would think steam would be better by blindseer · · Score: 2

      What happens if one of the capacitor banks fails or the electro magnet blows up right during the discharge process? Nothing good I would bet.

      What happens on a steam catapult if a pipe bursts during launch? Nothing good I would bet.

      Mechanical systems fail, there's no avoiding that. What they have with EMALS is a system that they've determined to have a lower probability to fail.

      I'll answer some of your questions and hopefully point out how an electric system is superior to a steam system. First is that the energy for launch is not stored in capacitors. There are four flywheels on board which are spun up slowly and can drive an alternator to produce the electric pulse required. I assume that there is redundancy here so that if any one flywheel fails in a critical moment the others can compensate.

      With EMALS there is a computer system that can monitor the force and acceleration of the catapult. A failure of a single magnet along the line would likely be detected and the others used with increased power to compensate. This might mean a bumpy ride for the pilot but not a loss of the airframe. A similar failure with steam could likely mean loss of the airframe, and possibly the pilot.

      There is also a very practical need to move away from steam catapults. The Navy wants to use the catapults to launch aircraft of a much wider weight range, from UAVs, to figher jets, to small cargo planes. Steam catapults lack the ability to handle such a wide range of loads. The Navy is also experimenting with alternatives to steam propulsion for the ship. Now they are still using a solid fuel nuclear reactor to boil water but that is not likely to remain the case. Higher temperature liquid fuel reactors are too hot to boil water but are very efficient at driving gas turbines. The Navy will still need electricity for things like lights, heat, radar, communications, and so on so the electric generation capability will always remain. If the steam generators can be removed then that means more room for fuel, crew, munitions, and redundant electric generation.

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    10. Re:intuitively I would think steam would be better by happyslayer · · Score: 5, Informative

      Former carrier pilot here, so I'm familiar with the output of the old steam systems (having used/lived-and-not-died by them).

      You would think that steam is better, and in terms of simplicity of energy supply, it might be: Run a bunch of pipes maintaining the steam energy levels, and hit the button--boom! You're done.

      However, reality is hella more complicated. Old catapults were one-shot; you loaded up the steam, and hoped to hell that the spike in acceleration didn't break your aircraft (thus leading to a lot of over engineering of the aircraft and very careful quadruple-checking that you have it set for the right weight/speed/etc.)

      Newer catapults were progressive--you add steam along the travel of the ram, and the acceleration was smoother. However, that means that you have to have multiple valves that function exactly right--enough of them go wrong at once, and you're just going to launch a $30+ million aircraft and crew into a minor speedbump in front of the carrier.

      The ram itself is very impressive. Carriers have a couple hanging on the walls of the hangar deck, and they are monstrous--I don't have any stats, but they are like 30+ foot long torpedoes that have to be accelerated with the aircraft, then stopped in a very short distance. When carriers launch, you feel the entire ship shake from this massive metal rod hitting the front end of its track.

      Then there's maintenance. We're talking live steam here, not the piddling crap that comes from your tea kettle. It's "dry", as in superheated and has to be kept that way. But that means complicated insulation, piping, and constant checking that you're not eating away at your metals in this environment. Not only to you have to keep it at the correct condition before using it, but you have to do something with the used steam--which means an equally complicated recovery system.

      All of this adds up to a massive effort to slingshot some dumbass (speaking as one) off the front end of a ship so he can use equally complicated gear to try to stop him after a cycle or two.

      Steam works, but only because it was the only medium that could do the job at the time. I don't know the details of the EM rails, but I'm sure that the final design probably uses electric/electronic analogs to the system...but you can replace a bad circuit board or switch a helluva lot easier than you can a bad valve or piping. That, and more refined control of the overall launch makes this an obvious evolution.

      --
      Never confuse movement with action. --Hemingway
    11. Re:intuitively I would think steam would be better by KGIII · · Score: 2

      ...

      Obviously.

      I believe WOOSH is in order.

      --
      "So long and thanks for all the fish."
    12. Re:intuitively I would think steam would be better by drinkypoo · · Score: 2

      The US Navy recommends that the rest of the world do whatever enables the US Navy to continue to have gross superiority, and thanks it for complying. How convenient. It's especially nice when you thank us for the advice.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    13. Re:intuitively I would think steam would be better by dunkelfalke · · Score: 2
      --
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  2. Copy/pasting... by denzacar · · Score: 5, Informative

    http://en.wikipedia.org/wiki/E...

    Advantages

    Compared to steam catapults, EMALS weighs less, occupies less space, requires less maintenance and manpower, is more reliable, recharges more quickly, and uses less energy. Steam catapults, which use about 1350 pounds of steam per launch, have extensive mechanical, pneumatic, and hydraulic subsystems.[4] EMALS uses no steam, which makes it suitable for the Navy's planned all-electric ships.[14] The EMALS could be more easily incorporated into a ramp.[4]

    Compared to steam catapults, EMALS can control the launch performance with greater precision, allowing it to launch more kinds of aircraft, from heavy fighter jets to light unmanned aircraft.[14] EMALS can also deliver 29 percent more energy than steam's approximately 95 megajoules, increasing the output to 122 megajoules.[4] The EMALS will also be more efficient than the 5-percent efficiency of steam catapults.[2]

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    1. Re:Copy/pasting... by Solandri · · Score: 4, Insightful

      I did some model ship tow tank testing at DTRC. The wave generators there were air bladders inflated/deflated by pneumatic pumps. I suspect the main reason they want to get away from steam for the catapults is the same reason air bladders for wave generators suck: The exact performance varies depending on the ambient air pressure and temperature. Over decades of trial and error and experience, they had built up tables allowing you to set the controls based on the air temperature and pressure so you sorta kinda got the same waves as you got yesterday. But it was never exact, and your test results were never fully reproducible.

    2. Re: Copy/pasting... by Type44Q · · Score: 2

      Not if you can think of another way for them to [quickly] reach take-off speed. :)

  3. For once, I can say, by weilawei · · Score: 5, Funny

    WHOOSH!

    And it's on topic.

  4. Drones! by EagleRider70 · · Score: 2

    One of the reasons for this is to allow it to adjust the force used to lighter weight drones. Also, it is a lot less complex then the steam driven system, so easier to maintain.

  5. range OK, bearing off? by Anonymous Coward · · Score: 2, Funny

    They totally missed that white boat! Looks like about 30 degrees to starboard and they'd have nailed it. Bad aiming there.

  6. Re:Took a few seconds by Runaway1956 · · Score: 2

    Think "really long run", rather than hard acceleration. As in, a ramp from the bottom of Kilimanjaro to the top. Even IF that long a run can't accelerate the ship to orbital velocity, it won't take very much of a burn to finish the job, will it? Of course, for unmanned launches, they can ram the craft into orbit at any launch speed desired.

    --
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  7. Using steam. by TimSSG · · Score: 2

    Getting and keeping enough pure water on board ship is NOT easy! If the water is NOT pure; you get more rust. The coolant on the nuke power plant is NOT likely to be water and it is likely to be radioactive. Steam leaks are more likely to cause major injuries than blown electric breakers on a ship. Tim S.

  8. Re:I don't get the point of this thing... by jklovanc · · Score: 5, Insightful

    Sorry but you didn't do much research before posting.

    The carriers are all nuclear which means they boil sea water to turn steam turbines.

    Boiling seawater would produce a lot of salt which would clog the boilers.

    The EM system means you have high voltage lines running under the decks and I generally think the system is going to be more complicated and harder to repair/maintain than the steam version.

    The high voltage lines take up a lot less space than all the pipes an insulation needed for steam. Pipes corrode and need to be replaced and are susceptible to vibration damage. Maintenance on a wire is much less than on a pipe.

    Smoother acceleration? That also makes no sense.

    Pistons provide maximum acceleration at the beginning of the stroke and less at the end. That is exactly the opposite of what is good for an aircraft. It is difficult to modify where in the stroke to apply thrust for different aircraft types.

    We were hearing about them testing robots to go into a nuclear reactor in Japan.

    So what? The catapult will not operate in a high radiation environment.

    A steam piston is more reliable than some electro magnetic whatever.

    There are a lot more to a steam powered catapult than a simple piston. If any of the valves jam the catapult is down.

    Saying that you can't do this with finesse ignores that the most advanced robots these days actually make use of pneumatic actuators.

    Which are limited in size and power by the difficulty in moving fluids. Sorry buy advanced robots do not accelerate aircraft weighing tons to flight velocity.

  9. Re: intuitively I would think steam would be bette by fnj · · Score: 2, Informative

    The second one is being built and basically mothballed right away because the contract was set up so that it was cheaper to do this than to cancel building it.

    That old news was overcome by events over half a year ago. Prince of Wales is not going to be mothballed at infancy after all. 2014 September 5: "The Royal Navy's second new aircraft carrier, the Prince of Wales, is to be brought into service rather than sold off or mothballed, Prime Minister David Cameron has announced. ... Both carriers will not be fully operational until 2023, the Ministry of Defence said."

    Jeeze, struggling to no more than the third and fourth sentences of Wikipedia would have told you that.

    The Queen Elizabeth class aircraft carrier program has been beset with enough heavy weather without having to cite obsolete information.

  10. Re:I don't get the point of this thing... by Deadstick · · Score: 4, Interesting

    The carriers are all nuclear which means they boil sea water to turn steam turbines.

    No. Only a very modest amount of seawater gets boiled in a distillation plant heated by the reactor; the resulting freshwater goes into the propulsion engines, which are closed Rankine cycles. Water goes round and round from boiler to turbines, to a seawater-cooled condenser that turns it back into liquid, to the boiler again. Lather, rinse, repeat. If you tried to use seawater in the propulsion plant, it would fill up with salt in a matter of hours. The distillation plant only supplies enough water to the engines to replenish what leaks out; the rest of its output goes to the catapult system.

    The EM system means you have high voltage lines running under the decks

    Ever been in the same space with a battle-damaged steam line?

    such big industrial machines are hydraulic in most cases. They rely on pressure

    Steam machines rely on pressure times volume, which is an order of magnitude increase in control problems.

  11. PIPES! by jfdavis668 · · Score: 2

    Steam catapults are on the top of the ship, and the reactors are near the bottom. You need an extensive network of pipes to fill the reservoir tanks at each catapult. The steam needs to maintain temperature the entire way. There is a reason we run power lines across the country, and not steam lines.

  12. Re:I don't get the point of this thing... by NekSnappa · · Score: 5, Funny

    now if we go with a destroyer or smaller craft that has electric propulsion, what you'll find is that they all have diesel generators in them. That is they burn GASOLINE... and the gasoline produces electricity and that electricity then drives electric motors.

    I hope you never buy a diesel powered car.

    --
    I want to shoot the messenger!
  13. Re:Defense Budget by vonart · · Score: 2

    It's called Pentagon Wars - one of my favorite movies, actually. It's one of those "it's funny because it's true" things.

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  14. Sheesh! Some numbers. by Anonymous Coward · · Score: 2, Informative

    That's all well and good but surely the power you speak of is allocated for propulsion?

    Some numbers: the Nimitz-class carrier generates at least 190MW, a steam catapult on that carrier requires up to 72MJ of energy per launch (at maximum). So a Nimitz-class carrier could launch one airplane per second without using a great deal of its power. In practice, it's rare for a steam catapult to launch more than one aircraft per minute, which means that even with 4 steam catapults going at their maximum rate and hauling a maximum load, the average energy use would be about 18MW, or less than one tenth of the steam power available.

    Hint for you: not all of the steam power is allocated for propulsion; much is for "other uses". The Nimitz-class carriers can use only up to 140MW for propulsion.

    1. Re:Sheesh! Some numbers. by Dunbal · · Score: 2

      And considering the diminishing returns you get from your screws because of drag being a square function, cavitation increasing with rpm, etc, that power difference can easily be created by going a knot or so less than full speed. It takes a lot more power to push a boat from 30 to 31 knots than from 0 to 1 knot, unless it's a hydrofoil...

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  15. Re: intuitively I would think steam would be bette by ihtoit · · Score: 2

    something like the QE has: two gas turbines, 4 diesel, and 4 induction motors to the screws. 77,000 tons to 25+kt.

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  16. Re: intuitively I would think steam would be bette by dbIII · · Score: 2

    Plus they've already sold their Harriers so they're going to have an aircraft carrier for about five years without any aircraft.

    The last time they had a plan like that Argentina took advantage of it - however they acted on the announcement and not the actual sale (Invincible) or scrapping (Hermes, Ark Royal) of all the carriers and were caught out.