Tesla Model 3 Torn Down, Hacked and Set On a Dynamometer, Exposing Unusual Tech Details (electrek.co)
Rei writes: With an estimated 8,670 Model 3s delivered, a race is on as competitors and owners work to figure out its limits and explore the tech behind it. Many-time Tesla teardown expert "Ingineerix" has posted a series of videos and discussed his findings on Reddit. Among them: what appears to be the industry's first switched reluctance motor, a massive "smuggling compartment" allocated for a future front-wheel motor, no physical fuses (all solid-state), significant wiring harness length reductions via the use of multiple body controllers, a swappable crash energy absorption system, a liquid-cooled compute unit, and redundant controllers for all safety-related systems. He followed up by posting a screenshot of the car tricked into "factory mode" to reveal its internal specs, including a 1200A max discharge current, 370kW max discharge power, and a 76 kWh pack with 72,5kWh usable. Meanwhile, Munro and Associates tore down a Model 3 for an undisclosed, "not Tesla" client, releasing a video criticizing its build quality and for difficulty in accessing the HV cables in the event of an accident (Munroe's claims were dismissed by Ingineerix). Meanwhile, engineers from German automakers were extremely impressed by what they found during their teardown -- particularly the power electronics system, which they described as "compact, expandable, fully integrated, modular, easily accessible, well-protected, reasonably priced and astonishingly clever in many details." Other owners have been putting their cars on dynamometers to measure their power. Drag Times suffered some skid and measured a conflicting 281 / 327.6 hp with 552 lb-ft torque. Contrarily, Tesla Repair Channel found consistent readings around 250hp when starting from 30mph, but consistently around 390 hp when starting from 10mph. The reason for the discrepancy is not yet clear.
To expand a bit on the motor: it should be clarified that it's not a normal switched reluctance motor (SRM), but rather a PMSRM (permanent magnet switched reluctance motor).
Reluctance is used to some extent in many hybrid EV motors, in the form of "IPM" - interior permanent magnet motors. These are a hybrid of a conventional surface permanent magnet motor (SPM) and a SRM, allowing for high power at high speeds that SPMs don't allow for, as well as reducing magnet sizes (and thus rare earth consumption). By contrast, a PMSRM is a SPM that incorporates permanent magnets into the stator; they don't move and are readily cooled, while sculpting and enhancing the field to increase torque density and help control torque ripple.
It's a new type of motor, combining extreme efficiency, high torque density, and reliability over that offered by an IPM. Getting a PMSRM to work smoothly is an impressive job.
Point of interest. Offering to shoot us might not work so well as an incentive as you might imagine.
Can't wait to see a teardown of the Tesla Roaster, I heard Elon put it somewhere safe though.
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"The reason for the discrepancy is not yet clear." Uhmmm..... Electric motors display maximum torque at stall
I have to say, that between Tesla and SpaceX Musk seems to truly be amazing for at least one thing - hiring engineering talent.
Sure Tesla has some struggle scaling up producing. But a lot of what they have built is really advanced technically, and generally works quite well.
SpaceX is even more amazing in terms of tech, getting stuff working like vertical landings that seemed like it was going to remain as science fiction, while also seeming to be very reliable tech as far as the rocket industry goes which is its own feat (even in modern times you still see rockets exploding on launch).
I'd have to imagine the Boring Company has hired some equally impressive engineers for mechanical engineering and understanding the science of tunneling...
I wonder if the secret is Musk not creating a huge layer of bureaucracy above engineering on top of a decent amount of funding, so they can really accomplish things.
"There is more worth loving than we have strength to love." - Brian Jay Stanley
So its a engineering marvel in terms of its electrical propulsion. But from what I have read from owners, its a mess when it comes to basics like panel alignment, door closing, interior functions and overall initial quality from a driver/passenger standpoint. For basically a 50k car which is what Tesla is shipping to customers the cheaper model comes later. For 50K I can think of a much more long term reliable car to invest in.
"..a massive smuggling compartment..."
This is illegal in the state of California.
Does that mean that the CDR was left behind here on Earth?
Point of interest. Offering to shoot us might not work so well as an incentive as you might imagine.
Are there not still places where secret compartments are illegal?
any DMCA / IP implications here?
Harrison's Postulate - "For every action there is an equal and opposite criticism"
Statler and Waldorf have moved from their previous job of reviewing live shows https://www.youtube.com/watch?... to reviewing cars at Munro & Associates . .When reviewing the new Tesla Model 3 they "still cannot find the gas cap after 3 days" and hooking two jumper cables to 12V to open a trunk "more complicated than programming my VCR , I never figured that one out either".
Both found that the BMW I3 the "most advance ever" with a electric range of 114 Miles and a 2 cycle generator option for extra range that gives off enough smoke "so you know it is working"
Completely different powertrain. The AC induction motor couldn't handle max power for more than a couple minutes because the rotor would overheat from induction currents. There's no induction currents in a PMSRM. Heating is in the stator, which is trivially cooled.
Meh, even Tesla's current induction motor fleet does that sort of stuff just fine. Watch Björn Nýland's videos, he tows huge things through mountains all the time.
Your post is well appreciated (I don't know why you were marked down to -1, that's unfair), but it's premised on obsolete technology. Motor technology is advancing fast, and Tesla has invested a huge amount of money into it.
Point of interest. Offering to shoot us might not work so well as an incentive as you might imagine.
[...] but what about towing a two-axle mobile stable with two horses in it, steep uphill?
I don't own any horses.
You're right--electric cars in general may suck towing heavy trailers up steep hills. So if that's something you're doing a lot of, I would not recommend buying a Tesla.
Now the other 99% of us who don't tow heavy trailers up steep hills, we'll be quite happy. And you'll be quite happy with your ICE car that does that towing with no problem.
>>> meaningless until Tesla cars can lap the world standard Nurburgring Circuit at speed.
Can't remember the last time I did that.
>>> what about towing a two-axle mobile stable with two horses in it, steep uphill?
I'm pretty sure that the bog-standard BMW 3-series wouldn't be particularly happy about that task either. I'm not quite sure where you'd mount the 5th-wheel hitch, either. That's why there are heavy-duty pickup trucks in the world. I guess we can revisit your challenge once the Tesla Semi is hauling 80,000 pounds around the US.
Is there a reason that you believe a mid-sized sedan should both lap the Nurburgring at speed, and pull a horse trailer?
And the worms ate into his brain.
See this post.
Point of interest. Offering to shoot us might not work so well as an incentive as you might imagine.
Please give one these to Professor John D. Kelly at Weber State University. He will will strip that Tesla down to its last bolt and show every step of the process. Take a look at https://www.youtube.com/channel/UCtr07mdKhsUwVJjL8Kw_q5A to see his teardowns and all sorts of vehichles.
By your count an homeless person begging 10$ a day would be far richer than somebody getting 10$ a day with a house in one third world country. No. Triple no. That 1% comparison must be done SOLELY within the same parity purchasing power. Otherwise you get totally stupid result like your own post shows. A person earning 32k$ is NOT in the global 1%, as the 1% is defined. That person is definitively in the 99%, because in the US that purchasing power parity is such that 32K is *nothing* in many part of the country.
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Shouldn't it be hp(E) in this case or 746W? But yes, horsepower is a bloody stupid unit best forgotten about.
Did not blend.
Work like no one is watching. Dance like you've never been hurt. Make love like you don't need the money.
Meh, even Tesla's current induction motor fleet does that sort of stuff just fine. Watch Björn Nýland's videos, he tows huge things through mountains all the time.
I dislike Tesla's as much as the next car enthusiast (and the fact they're pretty much the motoring equivalent of the Cult of Apple). However the reason the Teslas cant tow very much is because the chassis isn't designed for towing. All the torque in the world cant help you if the chassis snaps in half. The high weight of the car doesn't help (which coincidentally will still prevent it from posting a decent time at the Nurburgring, handling is said to be wallowy at best).
Calling someone a "hater" only means you can not rationally rebut their argument.
Again, I'm confused as to why people think you can't tow with Teslas.
Point of interest. Offering to shoot us might not work so well as an incentive as you might imagine.
They may hate Tesla, but I'm still eager to find out what Sandy Munro has to say about tearing down the Model 3 when he shows up on Autoline.tv. They are some of the best in the business at estimating costs, and that stuff is fascinating to me.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
However the reason the Teslas cant tow very much is because the chassis isn't designed for towing. All the torque in the world cant help you if the chassis snaps in half.
This has probably literally never happened in the history of towing. Also, Unibody cars don't have a chassis. They have a unit body.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
You're right--electric cars in general may suck towing heavy trailers up steep hills. So if that's something you're doing a lot of, I would not recommend buying a Tesla.
Actually, I bet they're pretty great at it. EVs are great for torque. The problem is in wind resistance. They're not so great at range. The only thing that can really handle that sustained haul efficiently is diesel. With a big load, a diesel will regularly get twice the efficiency of a gasser. If you've got a reasonably aerodynamically friendly load like a boat, and you're not doing too much hill pulling, an EV is probably great. Towing a big flat travel trailer, on the other hand, is not a job for an EV yet.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
[...] but what about towing a two-axle mobile stable with two horses in it, steep uphill?
I don't own any horses.
You're right--electric cars in general may suck towing heavy trailers up steep hills. So if that's something you're doing a lot of, I would not recommend buying a Tesla.
Now the other 99% of us who don't tow heavy trailers up steep hills, we'll be quite happy. And you'll be quite happy with your ICE car that does that towing with no problem.
Oh my gawd - I'm cruising at +2 so I didn't see his post. Allow me to eter the other things that Tesla cars cannot do:
Mining operations - Teslacars fail miserably at hauling hundreds of tons out of strip mines.
Baja California race - A stock Tesla was entered, but broke down 25 miles out. Seriously bad form Tesla!
Boat - Some rich hipster tried to use his Tesla as a boat. It sunk immediately, but on the upside, the locals had a lot of electrocuted fish to harvest.
Hauling trash to the dump - The Tesla got all scratched up, and could only haul a little bit of trash. A class action lawsuit is coming.
That hauling a horse trailer hilarity belongs right here in this list.
The shepherds did so well protecting the flock that the sheep no longer believed that wolves existed.
Is there a reason that you believe a mid-sized sedan should both lap the Nurburgring at speed, and pull a horse trailer?
I'm pretty sure the GP is the guy responsible for generating the requirements for the F-35...