New IBM Plant Will Mass Produce .1 Micron Chips
Ruger writes "AP News is carrying this story about IBM opening a new plant in upstate New York. What's most interesting about the story is that IBM will be producing .1 Micron Chips rather than the usual .25 or .18 produced by Intel and other chip makers, or .13 Micron chips they currently make for their PowerPC chips."
'Bout time IBM got back into upstate NY.
I remember when I was just leaving the area, the last of the local plants finally scaled back to just a matinance group, the whole area died. IBM was the heart and soul of quite a few towns in New York, and they didn't do very well when it left.
-GiH
Weren't we supposed to hit some sort of quantum limit before .1 Micron? What are the current guesses on how much smaller we can get?
I wan't to be reading my email and playing nethack on a petaflop machine by the time this decade is out!
In Capitalist America, bank robs you!
If this is true, it looks like Moore's Law could have a few years left in it, after all. In a few years, we may end up living in the future!
Imagine a computer small enough to fit in your pocket. Imagine a computer in your car. Imagine a computer in your glasses! It sounds like science fiction, but it looks like IBM is actually seizing the bull by the horns and making it a reality.
It's also interesting that they are doing this in New York. I thought all chip manufacturing was done overseas, where labor is cheaper. Perhaps IBM is getting some sort of government subsidy for creating American jobs. Or maybe New York has a good supply of chipmakers already, so they can find more skilled workers.
Whatever the reason, it's good to see innovation marching along. This is the kind of activity that will get us out of the current recession. Good luck, IBM!
Karma: Good (despite my invention of the Karma: sig)
Isn't the northwood P4 produced at .13 micron? And the AMD Throughbred is also at .13? The header says that other chip manufacturers produce chips at .25 or .18 when this simply isn't true.
IBM does not make G4s. They don't have a license for Altivec. They already make quite speedy G3s, but you don't see them in consumer products that are marketed based on Mhz.
It's an anglicization of the original dutch which has nothing to do with killing. There are a bunch of places called kill in metro NY and unless you know something of the history of the area you'll jump to the wrong conclusion.
(Of course, I'm only joking.)
Scott
For somebody from Long Island, everything north of the Bronx is upstate.
Once we get to .10 microns, we've reached another power of ten. So, 100 nanometers would be a better description, and we can ditch the decimal places. Next year we can talk about 99nm and 98nm parts.
My God, it's Full of Source!
OUTSIDE_IP=$(dig +short my.ip @outsideip.net)
because "point one" looks smaller than "point ten" at first glance
"Look ma, I'm on slashdot"... well not exactly but I actually work there. I program the testing systems so that the engineers can run test on the wafers. The ribbon cutting was pretty cool, CEO Sam was here and so was George Pataki. Nothing like sitting in the conourse for lunch and seeing a massive black helicopter fly overhead. Got a free hat out of it... to be entirely honest this is a big deal but business here really isn't going to change. We've been porting our testing system from the old design to the 300mm for awhile now and theres been alot of restructuring of the departments such as moving people to the new 300mm ones etc.
can't sleep slashdot will eat me
It says here that Intel's Fab 24 is now slated to support a .09um/300mm process by end of 2003. Although no dates were indicated for IBM, they may indeed beat Intel to 0.1um. So why is IBM going for .1um when Intel is going to .09um?
http://www.siliconstrategies.com/story/OEG20020118 S0081
The real demand for using the smaller feature size is in two areas--low power and high performance. In the low-power market, you have all sorts of consumer electronics like cell phones. In the high performance, you're talking CPUs. Personally, I would love to see them build PowerPC chips.
From the article, it sounds like they'll be operating the plan under contract from other companies, so it will most likely be making chipsets for pagers and cell phones.
Of course, the market can be expected to change significantly between now and when the plant is actually ready to build chips.
Hah, competitors hardly need to "catch up." Seimconductor companies almost never want to be the first to build a fab supporting the largest wafer size, unless your design a chip that no one is buying and have to dedicate 420+ mm2 per die just to get decent performance. ;) Being first sounds good on paper, but it also means you get to debug all of the new tools from vendors. If you thought beta software builds were costly, try running your expensive wafers though a $4M+ Endura from Applied Materials and having the robot shatter them. Not only have you lost your test vehicles, you wasted expensive chemicals and have to clean up the vacuum chamber. Not fun or cheap by any means.
The running joke in the biz is that every company wants to be in second place in the race.
AP Reporter: Wow! 0.1 microns! How small is that?
IBM marketroid: That's almost as small as some gas molecules. In fact, you could say these new chips are just VAPOR.
It really shouldn't matter at all. If you can't tell the difference between .1 and .10, then the story is probably not going to interest you that much anyway. Why don't we write .130, or .1300000000... its because the 0's are useless information that just takes up space.. kinda like these posts =P
I was about to ask the same question! I read it as IBM will be making chips using as 0.1 micron process for a company called Micron Chips. Come on guys, only proper nouns qualify for capitalisation.
If you want to have more details about this fab, check out:
IBM's news
Yahoo Story
NY Times (free reg, blah)
Can they *really* predict this stuff so far ahead??
Alison
"It is a miracle that curiosity survives formal education." - Albert Einstein
For most people, especially those who don't live in NY, anything not in NYC is "upstate NY."
One of the Laws related to Moore's asserts that the cost of a state-of-the-art fab line doubles every three years. The article says that this line is costing $2.5B. IIRC, new lines in 1999 cost about $800M, so this would appear to be pretty close to the prediction. The potentially bad news in this is that by 2011, a new fab line will cost $20B, which is probably more than anyone except large governments (or Microsoft) can afford. By simple calculation, 100M working devices produced over the lifetime of a $20B fab line must cost $200 each just to cover the initial cost of the fab.
I don't really care about Moore's Law itself (transister count doubles every 18 months), but do care about the corollary that says instructions per second per dollar doubles every 18 months. Can we keep that corollary going without Moore's Law itself (and the attendant economic fab limitations)? Asynchronous circuit designs? Parallel processing? Alternate cheaper fabrication for a 1B op/second processor?
"While companies like Intel Corp. and Samsung Electronic Co. already manufacture 12-inch wafers..."
"...will be the first IBM chips to be made on 300mm wafers of silicon"
Don't mix metric and imperial measuring systems.
Doing this is like SHOUTING. Well, maybe not. Its more like a cellphone ringing in a theater.
If you could be told what you can see or read, then it follows that you could be told what to say or think - BoC
I hear this argument a lot. That publicly held companies have a legal obligation to "benefit sotckholders" or "maximize profits." Is there really a legal basis for this? Are there civil statutes that say companies must do whatever it takes to make money for stockholders? Or is this legal obligation based in contract law where the stockholder will/can sue if the company makes decisions that appear to adversley affect them?
I have a hard time believing that the DA, SEC, or FTC would go after a company that made unprofitable business decisions. Anybody know?
I guess all of those 130 nm process chips currently on the market are just imaginary as well, eh? Damn, I guess I should throw out my box!
There's a type of electromagnetic radiation called "ultraviolet" that extends to wavelengths as low as 10 nm. Maybe you've heard of it. This is the kind of light they use in modern CPU photolithography.
Seriously, man, it's time to think of a new nick.
Liberal (adj.): Free from bigotry; open to progress; tolerant of others.
The number of digits indicated expresses the precision of the measurement. If I say that it's 80 degrees outside, I'm probably using my own human perception of the temperature, and if it's really 77.2 or 82.4, then I still gave a correct - if somewhat imprecise - reading. I only had one significant figure, and if you round these values to have just one significant digit, they come out to the same thing. If I declare the temperature to be 80.0 degrees, and you don't think I used a thermometer, you're rightly going to tell me that I'm a moron, because I don't have the ability to sense temperature with that sort of precision. If I did have an accurate thermometer which read 80.0, then I narrow the range of reasonable possible temperatures greatly.
.10 micron than .1; maybe even .100 is a better measurement (I know nothing about chip fabrication, of course.)
There are all sorts of rules that nobody learns anymore about how to propagate error by doing your math with significant figures - the result gives you an order-of-magnitude idea of how wrong your result might be. It's the old scientist's version of garbage-in, garbage-out. Likely, Intel's marketroids don't understand this distinction - the process is probably closer to
*ponders the irony of using Farenheit degrees to explain scientific measurement*
I'm sure they know it. If you can say one thing about the semiconductor biz, it's a small world.
Good luck to Intel. Had they not created such a huge die size for Itanium 2, I seriously doubt they would've gone to 300mm so soon especially when you consider how bad the recent semiconductor recession has been.
I think the stockholders are the law ... if they are not satisfied they'll vote agaist the current C*O's, and they loose their jobs ;)
AMD and Intel both have .9 in their near future plans. That production should be occuring within a year or so, I think. I don't really see what the point of this story is, companies build plants all the time.
Besides, it's better to worry about the very high-volume low(er)-cost processor such as the 2.4 and 2.53 and soon to be 2.8 and 3.0 GHz P4s. Intel has been worried about their shrinking margins, and 300mm brings them back up nicely. 300mm was not created as a consequence of Itanium, but rather Itanium was aggressively featured as a consequence of needing to compete and having the luxury of a 300mm wafer to help lower costs. With the enormous L3 memories and the resources that Sun dreams of having, Intel can properly push an Itanium out the door that will have no problem outperforming even the fastest competition. (see this press release )
Given the amount of capital and planning involved, 300mm must have been a decision long in process -- and consequently it was completely independent of the recession which gave a much shorter advance warning. However, it was extremely convenient that they had it in the pipeline when the recession hit so they could better tolerate the lower demand, the shrinking number of big players in the PC business and therefore the very high downward pressure on pricing.
So this technology allows speed ups of about 70%, all other factors being equal. Will bring chips to around 3.5 GHz or so.
AMD and Intel are right there. Consider ...
a tion/0,,30_118_608,00.html
t m
.09 in the next year. I'm all for giving a company its due, but lets not leave the other players out. Maybe even, *gasp* go for a complete story.
http://www.amd.com/us-en/Processors/ProductInform
and
http://www.intel.com/ebusiness/products/roadmap.h
Both of these show
Knightfall
GamePro Magazine has an article in it's latest issue speculating that these .1 micron chips IBM is producing will be cell based and will form the basis of the PlayStation 3.
IBM doesn't make G4's, for the Altivec licensing issue, which I believe they lost in a tiff with Motorola and Apple with the first gen G4's. IBM will like use this new process to make the next gen Power server chip and rule the RISC roost. I think HP's latest PA-Risc chip, kinda scares them. IBM also uses its fabs to etch chips for other companies, so a much faster Transmeta or AMD chip is possible, or maybe even a GPU.
Whatever they do use this new fab for, Apple will probly be the last to benefit.
BTW, if anyone objects to the habit New York City residents have of acting as though the world revolves around their city - welcome to the way much of the rest of the world feels about the U.S. Parochialism is never pretty from the outside.
Just for the record, I work at IBM in East Fishkill, NY (but not in Chip manufacturing.) I do NOT speak for IBM.
IBM has been in East Fishkill since the early 60s, manufacturing chips and packaging (MCMs, etc.) for mainframes. IBM employs over 10,000 people in Poughkeepsie (10 miles away) and East Fishkill. The "New" plant is a new chip fabrication line in an old building (building 323) that used to be used to make bipolar chips for mainframes. They have been working on this new plant for over two years, and it is already producing sample chips. Normal production is scheduled to begin in the fourth quarter (btw, the current production from this plant is 0.13 micron, but in the future, it will move to sub 0.1 micron processes.)
IBM is using this plant as a high-end foundry. In other words, customers will design high performance chips that will be manufactured here. They are already working with some high-volume customers (Nintendo, Sony, etc.) Customers will also include IBM chip designers (mostly IBM servers.)
Oh, and on the whole upstate, downstate issue: People who live in upstate New York consider us downstate. People who live in downstate New York consider us upstate.
And, as Gov. Pataki said yesterday, the Hudson Valley is much nicer than Silicon Valley. We have trees.
That publicly held companies have a legal obligation to "benefit sotckholders" or "maximize profits." Is there really a legal basis for this? Are there civil statutes that say companies must do whatever it takes to make money for stockholders? Or is this legal obligation based in contract law where the stockholder will/can sue if the company makes decisions that appear to adversley affect them?
IANAL, however my understanding is, yes, stock holders can sue the Board/CEO if they believe that that they are not working to maximise profits, and therefore stockholder value.
Al.The Daily ACK - Eclectic posts by yet another hacker
How about UYFB (use your fine brain)?
Fact #1: The Visible range of the EM spectrum ends around 450 nm.
Fact #2: Existing chips are manufactured with processes at 250, 180 and even 130 nm. Each of these requires photolithography with light at a wavelength that is invisible to humans.
I was pointing out that the move from 130 nm to 100 nm cannot possibly have anything to do with the limit of human visibility, since the former length was already well below the limits of what wavelength humans can see. I thought this was obvious, but I guess you missed it.
CPUs aren't hand-crafted, so they don't require someone to actually *look* at the chip when it's manufactured. I'm a bit stunned that there are at least two slashdot readers who actually think that someone sits at a desk with a tiny needle and scratches out CPUs...the mind boggles.
Liberal (adj.): Free from bigotry; open to progress; tolerant of others.
Keep in mind that IBM is in a funny spot in regards to Intel. On the one hand, they'd like nothing better than to have PPC get more market share, plus they're none to happy about Intel continually pushing into the server/workstation space. BUT, they are also a seller of Wintel boxes, so it behooves them to keep in Intel's good graces as IBM needs Wintel more than Wintel needs them.
This is nothing new however as they have been in this position for years (ever since they started the whole PPC thing with MOT and APL).
IBM's G3's are in Apple's iBooks.
"Things are more moderner than before- bigger, and yet smaller- it's computers-- San Dimas High School football RULES!"
I wasn't so much suprised by the missing 0 as much as the .10 target. Intel and AMD are aiming at .09 for their next generation so why is IBM not doing the same?
now they're building huge plants to produce state of the art chips that could conceivably include processors
Right, but remember that IBM has always been a third party fab too. So their current moves are nothing new. After all, as a semiconductor manufacturer, they've come out with several innovations (SOI, cooper interconnects, etc) that other makers of chips (including cpu's) can take advantage of by having IBM do the fabbing.
I have no doubt that IBM would love to stick it to Intel, but I think that this news is really no news since it really does fit into their current product line. That and even if they came up with a PPC that clocked at 3GHz with two cores, they'd still will push more Intel processors out the door than PPC's (at least in the short-medium term).
The article says "thinner than 0.1 micron".
The industry was working for a while on
90 nm (0.09 micron) tech so I guess this is
what they have there.
Short-medium turn is probably correct since the PC server market has more action at the moment. However, IBM is doing a few things with both the iSeries and pSeries lines (they use the same CPUs) that will likely change that.
Right, but my original statement was that even if PPC was made to be awesome, then they'd still ship fewer total units compared to the number of Intel boxes they ship out the door. IBM will never sell as manyu P/I series as they do peecees. Plus, the P/I series for the most part use POWER chips, is there something that you know about a new PPC that they're planning replacing the POWER3/RS64III (I assume that the POWER4 isn't going anywhere since it's fairly new)????
In just about any war in the computer world, IBM has some sort of ties to both sides. They're just too big and too diverse not to.
May we never see th
then they'd still ship fewer total units compared to the number of Intel boxes they ship out the door
IBM doesn't manufacture intel boxes anymore. They rebrand third party equipment (well, actually they purchase it already branded as IBM). The margins on hardware sales for their intel based workstations are probably near zero. They make their money on the big iron (Power based), and mostly on services and software. IBM certainly does NOT need intel in the sense you are implying.
It's not a law as such, but the stockholders can sue the board if they feel that all possible steps weren't taken in the best interests of shareprices / earnings.
Send lawyers, guns, and money!
It's a fab plant, it can make anything they are sent the masks for. This week it maybe the new Power 4 chips for high end servers, next week it might be small embeded chips for a cell phone. maybe in between they'll run an engineering test batch of some cool new, as yet unnamed, next generation chip for the chip developers to trial.
Everything you say is true, until your final statement. If IBM is making next to nothing on their peecee, then why do they continue to sell them? Why have they branded/rebranded (Ambra anyone?) their pc lineup? They continue to sink major dollars into pushing them. Why do they do this, well they do it so they can have across the board solutions to push into their accounts. They realize that it's easier to get into a place if they can sell them top to bottom and then provide service. And in the end, it's the service that's the _real_ money maker (margins on the big iron isn't that great either, the competition in the market is very strong and _nobody_ pays retail on those things).
The pc isn't the ends to IBM (like it is to Dell/Gateway/etc), but it is a very critical part of the means. And in that fashion, they need Intel more than Intel needs them.
And in that fashion, they need Intel more than Intel needs them.
I agree with this statement, but only because Intel doesn't need IBM at all. Yes, IBM sells x86 boxes as a means of gaining more of their core business, but if PowerPC made by IBM replaced x86, IBM would be better off, not worse off.
It's not going to happen, so this discussion is moot.
The sharholders are the owners of the corpoiration. Accordingly, the law states that memebers of the Board and corporate officers have a fiduciary duty to act in the best interests of the shareholders. They may be sued by the shareholders for failure to do so, and moderately frequently are.
IANAL
AMD has its own fabs, and fabs all of its own chips, right?
I'm not sure who Transmeta contracts with, though.
A little late to reply to this but. You are correct on AMD, but they have contracted work out in the past. Transmeta used IBM initially, but has switched to TMSC in Taiwan.