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Bright Peaks for Smaller Chips

Salden writes "University of Wisconsin scientists propose a way to create 20nm chip features. They were investigating the limits of X-ray lithography and discovered that they could control the phase of X-rays by adjusting the gap between a mask and wafer. Pretty cool."

42 comments

  1. Ultrasmall chips by Sunnan · · Score: 5, Funny

    Just when you think they couldn't get any smaller than those annoying crumbs in the bottom of the bag. Why doesn't anyone make large chips? That would be easier to grab and eat.

  2. article case in case of /. effect by dj_paulgibbs · · Score: 0, Redundant

    Lithography leap creates 20-nm chip features

    By R. Colin Johnson
    EE Times

    January 17, 2003 (4:15 p.m. EST)

    MADISON, Wis. -- Scientists at the
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    University of Wisconsin have found a way to create 20-nanometer chip feature sizes with 100-nm masks, giving an unexpected leap to Moore's Law and possibly extending the life of current lithography.

    The so-called "bright-peak technology" adjusts the space between a mask and a wafer to control the phases of X-ray lithography. "We learned how to use phase- shifting to control diffraction -- a technique that works for X-rays or even traditional optical lithography," said professor Franco Cerrina, who created bright-peak enhanced X-ray phase-shifting masks with professor James Taylor and researcher Lei Yang at the Center for Nanotechnology here.

    "With this bright-peak technology, you could write a 100-nanometer mask feature and wind up with a 20-nanometer chip feature," Taylor said. Such fine feature sizes are located at "about 2010" on the International Technology Roadmap for Semiconductors, he said.

    The technology, developed in cooperation with the Synchrotron Radiation Center here, gives an eight-year leap to Moore's Law, the inventors said. Posited by Intel Corp. cofounder Gordon Moore, Moore's Law states that the number of transistors that can be placed on a chip will double every 18 months.

    According to the University of Wisconsin inventors, today's chips that use 248-nm or 193-nm photomasks can only attain features as small as 100 nm in the photoresist layer of a chip. Common industry wisdom holds that chip makers will have to abandon lenses to focus light through masks onto a chip at dimensions below 100 nm, and will instead require special mirrors, since quartz lenses absorb too much light to go to sub-100 nm.

    The Wisconsin inventors discovered the bright-peak mask technology while exploring the limits of X-ray lithography. They found that diffraction was the major factor preventing light from getting through the smaller features on a mask. Mask makers already tinker with masks to let more light through, but the inventors discovered they could control the phase of X-rays by adjusting the gap between a mask and wafer. The patent for their work is held by the Wisconsin Alumni Research Foundation.

    Bright-peak masks work by positioning adjacent phase-shifting features so that light at the edges of small lines is bent by interference back toward the center of the line -- the namesake for "bright peak" because the center of all the small lines become illuminated. As a result, chips features can be honed down sixfold compared to masks without the phase-shifting gaps.

    Taylor is currently characterizing the bright-peak masks for optimal resolution, sensitivity and long-term stability as determined by manufacturing parameters such as thickness of mask material, phase angle, wavelength of exposing light, resist material, and size of desired features.

  3. Its not just the drawn length that matters by twfry · · Score: 5, Informative
    Already with 90nm processes, the height of the trans' gate is ~1.2nm. That's about 5-10 silicon atoms. The net result is you have to continuously lower the operating voltage to reduce current leakage. 90nm processes operate at ~1.0-1.5V.

    A drawn 20nm process will have an even shorter gate height. What would we be down to then? ~1-4 silicon atoms? This would force the operating voltatge to be lowered even more, possibly approaching Vt. (I forget exactly but around ~0.7V)

    I'm not saying that we'll never have a 20nm process, we will. But there is going to be quite a bit more involved than figuring out how to mask the waffer. i.e. double gates, etc.

    1. Re:Its not just the drawn length that matters by Anonymous Coward · · Score: 5, Interesting

      you must be talking about high-Vt transistors. because operating speed is crucial, most state-of-the-art transistors have Vts around .3-.4 V.

      the smaller transistors will definitely lead to other problems for analog circuits. First of all, short-channel noise increases with maximum voltage decreasing, making it harder to achieve low noise figures.

    2. Re:Its not just the drawn length that matters by Bender_ · · Score: 4, Informative
      First of all, the parameter you are speaking of is not the "Gate height", but the gate oxide thickness. Dry oxidation allows very thin gate oxides, also below the current mark. Manufacturing these oxides is a comparably easy problem, however decreasing oxide thickness will increase the amount of current tunneling through the gate. This is going to be quite a problem in 65nm and below.

      To circumvent these problems there are a multitude of options under investigation, like high-k gate insulators, FinFets and more..

    3. Re:Its not just the drawn length that matters by Anonymous Coward · · Score: 0

      I think you are talking with the thought of someone only thinking in current terms

      science always moves ahead of the way 'current thinking' works, and will continue to cease and astound you as your 'thinking' has to be reordered

      making silicon pathways smaller than the atom has been possible for a long time I believe

      It shouldn't be too long until we see these results, as we are approaching the limits to current methods.

      remember to 'expand' your 'thinking' and you might not be continually astounded

      I am a deltan, consider and critisise my content not my spelling

    4. Re:Its not just the drawn length that matters by Brandon30X · · Score: 2, Informative

      As the transistor gets smaller, more current will leak throught the thinner gate. One way to fix this is to use a high-k dielectric. This is not easy, the one single greatest thing about silicon that makes it so useful is its natural oxide, silicon dioxide. You basically put the wafer in an oven, and it grows its own dielectric on the surface. High-k dielectrics have to be applied in some way.
      -Brandon

      --
      Quitters never win, Winners never quit, But those who never win and never quit are idiots.
    5. Re:Its not just the drawn length that matters by Anonymous Coward · · Score: 0

      Soooo what you're really saying is you have no fucking clue what you're talking about.

  4. Radiation Therapy? Or Spying!?!? by ackthpt · · Score: 5, Funny
    They were investigating the limits of X-ray lithography and discovered that they could control the phase of X-rays by adjusting the gap between a mask and wafer.

    So when I had 6 weeks of radation therapy they could have been building a chip out of my own tissue to track me! That's all I needed to know. Packing bags for Idaho ASAP

    --

    A feeling of having made the same mistake before: Deja Foobar
  5. What's next? by Longjmp · · Score: 2, Interesting

    What I'd be really interested in is what will be next in chip design. At one point traditionally designed chips will be at a single (or a few atoms per transistor) and shielding from natural radiation will be an issue, just as an example.

    Even if this wouldn't be an issue (I'm no expert,) there will be a physical limit.

    It seems that new designs are overdue. Quantum computers maybe?

    --
    There are fewer illiterates than people who can't read.
    1. Re:What's next? by Anonymous Coward · · Score: 0

      Yeah random bit flipping* may make Windows EVEN COOLER !

      * : due to natural radiation, like in current chips for satellites.

    2. Re:What's next? by kirn_malinus · · Score: 1

      At one point traditionally designed chips will be at a single (or a few atoms per transistor)

      I doubt that, it seems quite infeasible. IBM researchers are developing a technique to use individual atoms in a domino type setup to build gates, but it still requires more than a few atoms per gate (not really transistor based). Today's transistor's simply couldn't be built with a single atom. How do you have a gated channel with only one atom?

      As for quantum computing, researchers (also at UW) are currently developing a chip that would allow for a 1024x1024 array of quantum bits (I believe), which would be astronomically larger than any quantum chip ever built. The way it works is to isolate individual electrons by thick (atomicall speaking) barriers.

      I'm not sure quantum computing, however, will be able to replace current computing technologies as easily as a 'new design'. It is a fundamentally different thing, the majority of the algorithms we use today don't apply on quantum machines.

      A comment posted below this says something about multiple ALU's on chip voting to select the correct answer for error correction as if it's some sort of far of revelation. I can't say for certain, but I really wouldn't be surprised if this was already implemented. Consumer level chips have had multiple ALUs for different functionality for a long time, and the concept of two sets of the same logic computing a result and comparing them for error correction is a pretty fundamental error correction task.

      --
      All circuits busy.
  6. Moore's Law, anyone? by rnd() · · Score: 0

    Moore's law would appear to be alive and well.

    --

    Amazing magic tricks

    1. Re:Moore's Law, anyone? by Anonymous Coward · · Score: 0

      You know, first there has to be an implementation of this before it helps continue Moore's "Law".

      Also, this isn't new. People have thought X-Rays would be used eventually for a while now.

    2. Re:Moore's Law, anyone? by Anonymous Coward · · Score: 1, Insightful

      Using phase of the radiation has been used for years with optics... if you look at the masks these days.. they only vaguely look like the actual layers... they take into account the edge diffraction and phase cancelation already... so really... nothing particularly new... just now they have shifted the frequency of the radiation..

    3. Re:Moore's Law, anyone? by Anonymous Coward · · Score: 0

      So far AC has said the only thing that is in any way relevant to the article...here's hoping for more signal and less noise as the day goes on...

    4. Re:Moore's Law, anyone? by rnd() · · Score: 1

      I don't disagree with that. But research is obviously a necessary precedent to implementation.

      --

      Amazing magic tricks

    5. Re:Moore's Law, anyone? by Esion+Modnar · · Score: 2, Funny

      And what happens when the smallest chip feature is a single silicon atom? What then? Huh? Huh?

      --

      They say the first thing to go is your penis. Well, it's either that or your brain. I forget which...
    6. Re:Moore's Law, anyone? by rnd() · · Score: 1

      I'm sure someone will actually create a practical quantum computer, biological massively-parallel computer, or some other yet-unimagined breakthrough.

      --

      Amazing magic tricks

  7. It might come from elbrus by The+Creator · · Score: 0, Offtopic

    It seems that new designs are overdue.

    That might come from Elbrus

    Seems like an interesting article, especially the part about IA-64 and Transmeta.

    --

    FRA: STFU GTFO
    1. Re:It might come from elbrus by Bender_ · · Score: 1
      That might come from Elbrus [elbrus.ru]

      I smell vaporware, badly. Enjoy with care.

  8. Come on, let's talk about something good by Anonymous Coward · · Score: 0

    Screw this Slashdot shit -- it's a cold Saturday afternoon here in the UK and I can't be arsed watching lame Slashbots suck more karma. Slash is pretty shit of late; all the dupes, errors and generally crap stories are becoming a pain.

    So let's just talk about something else -- what about that RMS personal ad eh? Good luck to the man, gotta say. He may be a bit overactive in his faith sometimes but still, we gotta say thanks for GCC, glibc and Emacs.

    Anyone else playing GTA3 a lot recently? Guess some of you PS2 owners are enjoying Vice City... can't wait for the PC version so I can download some mods :)

    Anyway, time to download the latest AbiWord.

    Oh, and to the newbie moderators, don't waste your mod points on clearly offtopic crap like this -- mod GOOD posts UP. This is already 0 and will not be archived, so don't waste your time.

    -- Bored Guy

  9. off topic... by niker · · Score: 0

    why is it there are so few comments in every threads of slashdot in the last hours ?

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    Moderators: Don't agree? pray tell why.
  10. Too bad thermal noise will make everything... by Repran · · Score: 0
    ...smaller than ~40 nm worthless due to thermal noise that makes processor signals indistinguishable from background noise generated by the processor heating up during operation.

    Check this paper out for details: End of Moore's law: thermal (noise) death of integration in micro and nano electronics

    This might also bring totaly new prospects to the approach applied in Transmeta's Crusoe.

    --

    -- Contradictions only exist in thought - not in reality.

    1. Re:Too bad thermal noise will make everything... by Sdrawcab · · Score: 1

      UM, why couldn't we just refridgerate the chips using things like vapochill?

  11. Been done already by Snarfvs+Maximvs · · Score: 4, Informative

    Numerical already developed phase-shift mask tech (http://www.siliconstrategies.com/story/OEG2001042 3S0029). Note that they could use 248nm tech to make 25nm features in 2001. Intel apparently licensed it 2 years ago!!!

    --
    -----------------------

    To understand recursion, one must first understand recursion.

    1. Re:Been done already by waferbuster · · Score: 3, Interesting
      Phase shift masking techniques have been in use for several years, and involve changing the transmissive properties of the reticle/mask material so as to shift the phase of light passing through select portions of the reticle relative to the clear areas. This process is done purely through mask design.

      The article involves a totally different concept, in which they are controlling the mask-to-wafer distance so as to control the phase of the light hitting the photoresist. Control of that mask to wafer distance in current technology is not rigidly controlled. It's considered fine to have the reticle in the same rough focal plane as the wafer, but not controlled tightly enough to keep phase polarity intact throughout the exposure field.

      It's an interesting technology demonstration, but I'm not convinced that it's adaptable to a manufacturing environment due to the amount of flatness variation on a local exposure field. Wafers may look flat, but on the transistor gate level, it's very lumpy. Sure, some areas of the field will be in phase, but other areas won't be in the correct phase spoiling the chances of getting a working circuit.

      It's easy to get a single transistor scaled to incredibly small sizes. It's another matter entirely to get an entire exposure field of consistently small devices, all of which work.

      Interesting article...

      --
      I'm an individual! Just like everyone else!
  12. Error correction by atcurtis · · Score: 1

    Perhaps to overcome bit errors from radiation (natural or otherwise) we will end up with lots of error-correcting circuitry on chip. I believe that heavy-duty devices such as IBM's Power4 does.

    So we might end up with several ALUs on chip and a majority vote for the correct answer?

    Besides, the complexity of modern CPUs are already creating lots of problems which have to be solved today - eg: power and clock distribution. Both might be made easier with asynchronous logic but the only real investor/researcher in async is Sun Microsystems.

    Doubtless there is a huge amount of pressure for more CPU/RAM/etc... The majority will need it to run the latest MSFT Windows/Office combo at a fast enough speed to cope with someone typing at 25WPM or more... So one way or another, this technology will find its way into production, perhaps within the next 8 years.

    --
    -- The universe began. Life started on a billion worlds...
    -- Except on one where stupidity was there first.
  13. Last Post! by alpg · · Score: 0

    Ooh, mommy, mommy, what I have now doesn't work in this extremely
    unlikely circumstance, so I'll just throw it away and write something
    completely new.
    -- Linus Torvalds

    - this post brought to you by the Automated Last Post Generator...