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Elon Musk's SpaceX Offers Low-Cost Rockets

HobbySpacer writes "The cover article of the latest issue of Aviation Week looks at SpaceX and how its Falcon line of rockets threatens to shake up the space launch industry. Founded by Elon Musk, who also started PayPal, SpaceX is developing the Falcon I (first flight this summer) and Falcon V (first flight in 2005) that will cost as little as 20-30% of what competitors like Orbital Sciences and Boeing charge for comparable vehicles."

69 of 221 comments (clear)

  1. Cool by Anonymous Coward · · Score: 4, Funny

    Ive always wanted to rocket into space at an affordable price and parachute down.

    I cant see any problems with this plan.

    1. Re:Cool by BerntB · · Score: 2, Informative
      Ive always wanted to rocket into space at an affordable price and parachute down.

      I cant see any problems with this plan.

      Right you are, Sir, no problems!

      --
      Karma: Excellent (My Karma? I wish...:-( )
  2. What a deal... by jwthompson2 · · Score: 3, Funny
    SpaceX wants to fly up to three Falcon I missions in 2004 at a $5.9-million list price per flight...

    If I max out my credit I will be 3/5900ths of the way to my own launch...woo hoo! Yay for the people who need this stuff though.

    --
    Even if I knew that tomorrow the world would go to pieces, I would still plant my apple tree. -Martin Luther
  3. Well by odano · · Score: 3, Funny

    Now the real question is: Where the hell are you going to go?

  4. And, with a 50% discount by Anonymous Coward · · Score: 3, Funny

    You can send two up and still probably get it done with the 50% failure rate.

    1. Re:And, with a 50% discount by BerntB · · Score: 2, Insightful
      Too bad the rocket is the cheapest part of the package...you can't afford to lose your payload 50% of the time.

      I've seen the argument that if the launch price went down a lot, the cost of hardware would go down.

      If a subsystem didn't cost $10,000/lbs to launch it would be built much, much cheaper.

      There would also be a push to standardisation of interfaces and modules.

      --
      Karma: Excellent (My Karma? I wish...:-( )
    2. Re:And, with a 50% discount by timeOday · · Score: 4, Insightful
      What's cool, the larger model can supposedly make orbit even with 60% failed engines.
      Unlike other current U.S. boosters, the Falcon V with five SpaceX Merlin engines will have an engine-out capability much like the Wernher von Braun Saturn vehicles of the 1960s. That means even with up to three engine failures, the vehicle's remaining powerplants can achieve velocity and altitude targets to make orbit.
      Wow, here it is 2004 and we've almost caught up with Wernher von Braun... either he was really cool then or we're pretty pathetic now, or both.
    3. Re:And, with a 50% discount by DerekLyons · · Score: 3, Interesting
      Wow, here it is 2004 and we've almost caught up with Wernher von Braun... either he was really cool then or we're pretty pathetic now, or both.
      No, it means Mr Musk has taken a step backwards. The other current boosters don't have engine out capacity, because they don't need it. Engine reliability is high enough that adding extra engines does nothing but increase cost and actually decreases reliability by adding more failure points. If his engine reliability is low enough that he actually needs engine-out capability, thats one thing. I rather suspect though that he is engaging in market hype.
  5. What they don't mention by andy666 · · Score: 4, Interesting

    Is the instability that a lot of people found when testing the falcon. I am surprised how positive this article is.

    1. Re:What they don't mention by AKAImBatman · · Score: 3, Insightful

      Instability in flight, instability in engine power, or instability in structure? All but the last amount to more development. The last often amounts to completely scraping the design and starting over.

    2. Re:What they don't mention by mrright · · Score: 3, Insightful

      I read the sci.space newsgroups regularly as well as the very good hobbyspace site, and I have heard nothing about this.

      Could you elaborate? Or are you just spreading FUD?

      --
      Private property is the central institution of a free society (David Friedman)
    3. Re:What they don't mention by bughunter · · Score: 4, Informative
      The top-level comment was an attempt at humor by misinterpretation of the reference to 'Falcon,' in this case, the F-16 Falcon and its [unintentional?] inherent longitudinal aerodynamic instability in flight. More information can be found here.

      Unfortnately, such attempts at misinterpreted humor often fail because of the obscurity of the alternate interpretation, as in this case.

      Overall funny rating: 2.5 out of a possible 5.0 (Weak). [Not to be confused with slashdot moderation scores, of course. Everyone knows those are a joke.]

      --
      I can see the fnords!
  6. When does the price drop enough for tourists? by Anonymous Coward · · Score: 5, Insightful

    'cause then.. we can have the ultimate motivation for human endeavour.. profit!

    1. Re:When does the price drop enough for tourists? by JaredOfEuropa · · Score: 3, Insightful
      'cause then.. we can have the ultimate motivation for human endeavour.. profit!
      I thought the ultimate motivator was sex? Just look at what kind of companies were among the first to profitably sell a service on the Internet. Hmm.... perhaps 'step 2' is selling weightless sex trips?

      But seriously... this is good news; having private enterprise undertake missions to space. It'll be good to see the price of launches drop even further.
      --
      If construction was anything like programming, an incorrectly fitted lock would bring down the entire building...
  7. TCO is what's important, though. by Anonymous Coward · · Score: 4, Interesting

    Considering the high cost of most payloads, do you think most companies will jump on board with them having no proven launch record in the hopes of saving some cash? Even with insurance, the considerable delays caused by losing a payload would likely outweigh any savings made by using one of their launch vehicles. That's not to say that they won't produce some great hardware, but it may be an awfully slow start for them.

    1. Re:TCO is what's important, though. by Shakrai · · Score: 4, Insightful
      Even with insurance, the considerable delays caused by losing a payload would likely outweigh any savings made by using one of their launch vehicles.

      More to the point will Insurance Companies be willing to underwrite a launch on a vehicle with no launch history built by a company with no history?

      I wish them luck but they have a hellva barrier to entry to overcome.

      --
      I want peace on earth and goodwill toward man.
      We are the United States Government! We don't do that sort of thing.
    2. Re:TCO is what's important, though. by mrright · · Score: 4, Insightful

      For the payloads of today, you are right. But first of all, falcon I and especially falcon V is designed to be extremely reliable. Simple technology has a tendency to just work once it is debugged. Just ask the russians.

      And second, the main reason satellites are so expensive is that they have to use very exotic materials and low margins to save mass. If you have a cheaper launcher you can build your satellite heavier, cheaper and more rugged.

      --
      Private property is the central institution of a free society (David Friedman)
    3. Re:TCO is what's important, though. by tenchiken · · Score: 3, Interesting

      That's the brilliance of the scheme. They already have a first customer to get them thru the first couple of launches.. Ladies and Gentlement, I give you dadadum.......

      The United States Navy (who, if I am not mistaken is already funding this program).

      USN is used to makign really risky (as in, people die if they don't get it right) investments in Technology. Compared with the decision to buy F-35's or F/A-18s, this is a simple matter. Cheap, check. Will it fly without blowing up? We will find out soon.

    4. Re:TCO is what's important, though. by georgewilliamherbert · · Score: 2, Informative

      Well ... uuuuh ...No.

      Cheap rockets don't solve this problem. Even if the price to lift is $CHEAP/lb up to the X lbs, no amount of money will allow you to get a payload heavier than the rocket's capacity into orbit. (multiple lifts and assemble in space isn't gonna be a cheap solution to this problem either)

      Now, if you had cheap rocket with double the payload capacit of current rockets it may make it possible to skimp on the payload construction. But it is maximum payload capacity, not per-trip cost that dictates expensive, exotic, fragile payloads.


      This is a common misperception.


      In reality, it is often cheaper to fly on the next
      sized larger rocket than it is to save 10% off the weight of the payload itself. Trying to save the last few pounds because you didn't plan in enough margins for your project is always a horrible experience, expensive and painful.


      It's a rule of thumb that the most efficient
      satellites have hardware cost around the same
      as the launch cost. R&D and operations costs
      may be other major factors, but you want to
      try and balance out the payload and launcher
      costs to be roughly equal.


      Look at the Falcon V. It costs around $12 mil.
      A roughly equivalently sized Delta II (7925) is about $45 million. A much smaller Delta II (7325) only costs $22 mil (NASA used a bunch of these for small missions in the last 5 years) but only lifts about half as much payload as Falcon V.


      Using the rule of thumb, we want to spend about $12 mil on the spacecraft hardware for a Falcon V launch, and about $22 mil for the hardware for a Delta II launch, which weighs half as much. So the price per pound of the Delta II payload is about four times as much.


      As a rough rule of thumb, allowing weight to double within otherwise identical performance
      requirements for electronics and systems will
      save you about half the total cost. Sometimes
      more than half, but half is conservative. So the rule of thumb supports the $12 mil payload price on the Falcon.


      So we have a total mission whose hardware costs $12 mil to build and $12 mil to launch ($24 million, plus the R&D costs and the operations costs) versus $22 mil to build and $22 mil to launch ($44 million plus R&D costs and operations costs). Capabilities should be roughly identical.


      Saving $20 million on the flight is a lot of money, even for rocket people.
      The R&D and operations costs may add another $50 to $100 million to the mission cost, but even so, saving the $20 million on the hardware and launch is a big deal. And R&D costs may go down a lot if the hardware complexity goes down and weight is allowed to grow, so you can save there too.


      And the best part is, the rule of thumb keeps being valid as you keep making cheaper larger
      rockets to launch things on.


      So don't fall for the old story that you don't save overall cost if you make lower cost launchers. You need both cheaper *and* bigger, but if it gets cheaper faster than it gets
      bigger you win.

    5. Re:TCO is what's important, though. by twostar · · Score: 2, Informative

      Actually there are a surprising number of interested parties out there that are willing to take the risk. Universities are one.

      The two biggest problems universities face when trying to launch their satellite are cost and ITAR. A lot of the satellites that universities build have the latest and greatest because companies like to give samples and parts to universities. We stick those on some satellites and then ITAR becomes an issue. The state department laughs at us and says there's no way that's leaving the country. So now we're stuck on an American launch vehicle, which costs much more and generally has more stringent requirements for redundancy. So we sit on the ground with no way of getting into orbit.

      Then comes a startup. They offer a cheap(er) ride to orbit, with less stringent safety requirements (yay, only triple redundancy instead of quad or higher), are an american company, and a little more risk on our side. So our satellite might not make it into an exact orbit with the precision that a Delta could do. So our satellite might blow up in a million parts, but hey, at least we had some fun and had the chance of getting into space. University satellites generally only have a 50/50 chance of working once in orbit anyway.

      I work on a picosatellite project called CubeSat. We developed a standard system to allow universities and other interested parties to build picosatellites (10cm x 10cm x 10cm, 1kg) and then integrate all the satellites together into a single system that is then sent to the launch provider as a unit and attached to the launch vehicle. The goal is to provide cheap, easy, frequent, access to space. We have our second launch coming up this fall on a Russian DNEPR launch vehicle and will be deploying 14 satellites from universities all across the world. This same launch is also carrying multiple other small satellites.

      CubeSat

  8. Nice protection of IP... by Anonymous Coward · · Score: 4, Interesting

    With Boeing in its sights, SpaceX ironically wanted to validate its own Falcon I calculations against high-quality Boeing Delta hardware and found a Boeing-discarded Delta II interstage section in a Hollywood, Calif., junkyard on which to make those calculations.

    Nice to know they leave this stuff lying around...

    1. Re:Nice protection of IP... by InfiniteWisdom · · Score: 2, Funny

      They had to unscrew the access panels to look inside, right? I think that counts as circumvention of copy-protection mechanisms. Its DMCA time, baby!

  9. minus paragraphs, minus line breaks... by HarveyBirdman · · Score: 4, Funny
    *SCREEEEEEEEEEEEECH*

    *BAM!*

    Damn! That dense block of unbroken text just jumped out right in front of me. Thank goodness my browser has airbags.

    Everyone else OK?

    --
    --- Ban humanity.
  10. They make rockets? by HarveyBirdman · · Score: 4, Funny
    I splash on a little Elon Musk every morning after shaving.

    It makes me smell sweet and alluring.

    --
    --- Ban humanity.
  11. It is reusable by mrright · · Score: 5, Interesting

    The falcon first stage, which represents the bulk of the mass of the vehicle, is designed to be reusable. It will deploy a parachute, land in the ocean and be recovered. The only expendable part in the first stage is the nozzle.

    They have also developed their own turbopump and reusable engine with quite impressive performance.

    And all that for less than 100 million $. For that kind of money, NASA could probably produce a really nice paper study, but nothing that gets off the ground.

    --
    Private property is the central institution of a free society (David Friedman)
    1. Re:It is reusable by pegr · · Score: 4, Funny

      And all that for less than 100 million $. For that kind of money, NASA could probably produce a really nice paper study, but nothing that gets off the ground.

      You could climb up on the paper...

  12. The first stage will be reusable by haggar · · Score: 3, Interesting

    From the article:
    Starting with the first flight this summer, the vehicle's first stage will be reusable.

    After propelling the second stage and payload to 56 mi. and Mach 9, a 75-ft. parachute will be blasted out of the first stage nose by a 10,000-lb.-thrust mortar. The chute will lower the vehicle to a splashdown 500 mi. off Baja California, where it will be recovered for $50,000 by the crew of the salvage tug Aahu.


    So, they're not just copycats, they introduce innovative technologies to keep the costs down.

    So, there'll probably be some fierce competition in the space delivery business before the scramjet tech becomes viable. After that point it's anybody's guess which companies will come on top.

    --
    Sigged!
  13. Discount Rockets by ackthpt · · Score: 4, Funny
    It's just a matter of time before we have ads like this on the toob:

    Save! Save! Save!

    Save 20% to 50% off other leading brands of rockets at SpaceX Rocket-O-Rama! Come on down and bring the whole family, first 25 in the door get a free gift pack of Sunscreen, SpaceX Sunhat and Binoculars. Be the first on your block to put a mouse, dog, rabbit, chicken or chimpanzee into orbit! (Children not recommended) Why settle for mini-cams around your house, when you can monitor security from space, or watch your neighbor's house or the whole town! Always know where your spouse or kids are! Act now, launch windows are going fast!

    it's going to be just like the Jetsons...

    --

    A feeling of having made the same mistake before: Deja Foobar
    1. Re:Discount Rockets by superdan2k · · Score: 3, Funny
      I'm looking forward to getting this one in my inbox:
      Y0U S4VE NOW ON LAUNCH SERVICES! BE A MAN AND PUT YOUR V1AGRA SUPPLY IN A SAFE PLACE ON MOON SURFACE, SOLD BY LUN4R EMB4SSY!
      You know it's going to happen.
      --
      blog |
  14. reliability? by SoupGuru · · Score: 4, Insightful

    I am not terribly educated on cost and reliability figures for sending payloads into orbit, but it would seem to me that a satellite can't be cheap. When you're looking for options on how to get the bugger into orbit, would you rather choose the status quo for a twice to three times the cost or the upstarts? I guess there will need to be people willing to take the risk and send up a few satellites to show reliability.

    But I'm all for it. Competition is a good thing, right?

    --
    What doesn't kill you only delays the inevitable
    1. Re:reliability? by cmowire · · Score: 3, Informative

      Actually, it's a bunch of equations in a Linear Programming problem.

      Part of the reasons why satellites are so expensive is because the cost per pound is so high. Reduce the cost per pound, you need to spend less time and money making it so lightweight, which means you can spend time and money making it last longer, cheaper, more functional, etc.

      Reliability for unmanned launches ends up being such that, currently, 98% launch reliability is "good enough" because going beyond that ends up being far too expensive.

    2. Re:reliability? by JohnsonWax · · Score: 3, Interesting

      Well, the cost decision is a feedback loop.

      If it costs $30M to get into orbit, you don't waste that on a $1M satellite. You use it for a $30M+ satellite. NASA should be safe for high-cost payloads provided that they have the reliability record (only time will tell).

      If it costs $6M to get into orbit, then a whole pile of people can get into the game that weren't previously there, and some design decisions may change. Plans like GPS look much more attractive provided the satellites are cheap. Consider launching 50 $2M satellites:

      With NASA, that costs you $1.5B (launch) + $100M (hardware).
      With SpaceX, that costs you $300M (launch) + $100M (hardware).

      SpaceX is an attractive option provided they can launch very frequently, even if their reliability is terrible. Simply build 100 satellites and if half fail, you're still way ahead of the NASA budget.

      Remember, what often makes launch failures so catastrophic is not the $30M lost on the launch, but the $1B lost on hardware at the tip of that rocket.

      SpaceX will cause people to design cheaper, less-advanced satellites. Unfortunately, it will also further clutter our orbital spaces. I really have to think that with the advent of private launches, that the world govts need to coordinate and essentially tax each launch to cover debris tracking and ultimately debris cleanup.

    3. Re:reliability? by NanoGator · · Score: 2, Interesting

      I saw a Dilbert cartoon where they pushed a Satellite into orbit using a laser + a really big sail of some sort. This is a cartoon, I know, but is there any basis in reality for that sort of launch?

      --
      "Derp de derp."
    4. Re:reliability? by mikeee · · Score: 2, Informative

      In theory it can be done with a laser and a very small sail. Essentially you build a rocket with no real fuel - maybe just some reaction mass - and shine a BFL up the tailpipe.

      Very nice in theory, very hard in practice.

      I *think* NASA had demonstrated this technology to get a 1-pound 'rocket' to a height of about 10 feet, but that's the state-of-the-art for ground-based laser launch.

  15. Re:Jetsons! by Yeep4711 · · Score: 2, Informative

    There are already flying cars. Just google for it. You'll find things like the Skycar which look quite promising!

  16. Re:Jetsons! by Trolling4Columbine · · Score: 2, Insightful
    A successful "flying car" wouldn't be rocket-powered, but air-breathing.

    With rockets, the craft would be heavily weighed down with the necessary O2 tank. An air-breathing engine would be much lighter, not to mention less expensive.

    If a flying car is ever to be practical, it won't be using rockets.

    --
    Socialism: A feeling of discontent and resentment caused by a desire for the possessions or qualities of another.
  17. Intense Specs by millahtime · · Score: 4, Interesting

    Will these hold up to the intense specs NASA has? That is one reason things are so expensive. Previously mentoned on /. about how some gears were in backwards yet never broke is an example of how tough the specs are. Then there is all the testing that needs to be done which is expensive. Will these meet all the NASA and other space agence requirements to use??? Will they meet Military specs to be used by the miliraty?? They may only be able to be used by comercial industry if they aren't up to spec.

    1. Re:Intense Specs by mrright · · Score: 5, Interesting

      Nasa has a habit of having so much paperwork and specification stuff that only the big launch companies (boeing and lockmart) need apply. They also have a habit of being heavily biased against new companies.

      The DOD on the other hand seems to be really interested in cheap, reliable and fast launch. They want to be able to put up a sattelite on short notice, and none of the incumbent companies are able to provide this.

      That is why the DOD has bought the first launch of the Falcon I and will buy many launches on Falcon V. Of course the high value payloads will go up on Atlas V for the forseeable future, but there will be a lot of pressure on boeing and lockmart if falcon is successful.

      Isn't competition great?

      --
      Private property is the central institution of a free society (David Friedman)
    2. Re:Intense Specs by Kaa · · Score: 5, Insightful

      Previously mentoned on /. about how some gears were in backwards yet never broke is an example of how tough the specs are.

      Mmm... no. That's not about specs, it's an example of how NOT to design mechanical parts.

      These gears could be put in two ways, the right way was non-obvious, and when put in the wrong way, the gears more-or-less work (so the problem doesn't show up during testing) until the time of unusual stress.

      This really should be a textbook case of how not to do things.

      --

      Kaa
      Kaa's Law: In any sufficiently large group of people most are idiots.
    3. Re:Intense Specs by millahtime · · Score: 2, Informative

      "The DOD on the other hand seems to be really interested in cheap, reliable and fast launch."

      The DoD wants more than inexpensive, reliable and fast to launch. They have to consider many more things that cost a lot of money. When it gets to the mil specs and the requirements they put on a subcontractor, well you can see why a happer costs $100. There is a lot you don't see until you work in the industry. And it's all about what the military expects and there is almost always a good reason for it. And the reason is usually safety

  18. A Rocket Scientist? by amigoro · · Score: 4, Funny
    So a Rocket Scientist created paypal, huh?

    That explains a lot.

    Moderate this comment
    Negative: Offtopic Flamebait Troll Redundant
    Positive: Insightful Interesting Informative Funny

    --


    Nothing to see here
    1. Re:A Rocket Scientist? by RobertB-DC · · Score: 2, Informative

      So a Rocket Scientist created paypal, huh?

      Not exactly... as I understand it, he got rich from PayPal (originally at this cool URL), *then* started SpaceX.

      So in effect, PayPal created a Rocket Scientist!

      What's next? Google Labs creating a Brain Surgeon?

      --
      Stressed? Me? Of course not. Stress is what a rubber band feels before it breaks, silly.
  19. Well, it had better be significantly cheaper ... by hattig · · Score: 5, Informative

    http://www.spacetoday.net/Summary/267 ::
    "That competition is caused by an oversupply of launch vehicles in a soft market according to a recent report by Booz-Allen and Hamilton mentioned in Spacelift Washington. That report notes that the "excess capacity" in the launch vehicle market is currently at 35 percent of the market and growing, creating a downward pressure on prices. That excess capacity may not deter new entrants into the launch vehicle market, such as Japan's H-2A and India's GSLV, but it will prevent them from gaining more than a small piece of the overall market."

    It will have to go up against a lot of established players, most notably Ariane with their 12,000 tonne payload launch system, Ariane 5. I don't know what a launch on Ariane 5 costs at the moment though.

  20. The secret, revealed! by Spoing · · Score: 2, Funny

    "You see, it's our patented water compressor unit over there...well, that, and of course the 10,000 kids used to push the plunger."

    --
    A firewall can not protect you from yourself. Turn off what you do not need. Do not use the firewall to do your work.
  21. Question, is this even legal ? by aepervius · · Score: 2, Interesting

    I always thougth that most of the space treaty are so worded that only governement or governement allowed company can launch anything in space, and that if you really want to launch anything you have got to ask 10000's of autorisation to all kind of agency everywhere.

    --
    C. Sagan : A demon haunted world:
    http://www.amazon.com/gp/product/0345409469/
    visit randi.org
    1. Re:Question, is this even legal ? by MojoRilla · · Score: 2, Interesting

      From the article:

      The Falcon I development is funded in part by the Defense Dept.'s Office of Force Transformation because the Pentagon believes if SpaceX is successful, it could have a major "transformational effect" on how military space operations are launched.

      This is definately being santioned by the government.

  22. Enabling solar power satellites? by apsmith · · Score: 3, Interesting
    Cheaper access to orbit is one of four major technical milestones we need to reach to enable utility scale solar power via Solar Power Satellites - Musk's company is promising a factor of 3-5 cost reduction now, and, if they succeed, will surely be just the start of continuing cost improvements in space launch. If we can just get some money invested in solar cell design and production for space use, wireless power transmission, and light-weight space construction, we'll be there.


    At least all those other technical areas have had even less money invested in them than space launch - so there's good reason to hope all the needed breakthroughs can be made soon - with some R&D money.

    --

    Energy: time to change the picture.

    1. Re:Enabling solar power satellites? by mrright · · Score: 3, Interesting

      Falcon I and Falcon V would be a bit too small to be useful for SPS. But the long term planning of Elon Musk is to build a real heavy lifter (Saturn V class). That would make it possible to build solar power satellites and really open up the space frontier.

      Lets just hope the first launch goes according to plan. That would be really good for attracting outside investors.

      --
      Private property is the central institution of a free society (David Friedman)
    2. Re:Enabling solar power satellites? by cybercuzco · · Score: 2, Insightful

      Or instead of investing in 4 things that each need to be accomplished in order for cheap space solar power, we could just sink our money into fusion research, and probably accomplish the same thing alot sooner. (and more efficiently). Current fusion technology has reached breakeven in terms of power generation, and has been increasing power generated by fusion reactions by an order of magnitude a decade at least.

      --

  23. It already has... by DoorFrame · · Score: 3, Informative

    It already is cheap enough for tourists... just not cheap enough for tourists like you. Dennis Tito went into space with the Russians in 2001, and Mark Shuttleworth went in 2002. Of course, this cost them tens of millions of dollars, but they were tourists none the less. In addition, there's another tourist, an American, scheduled to fly later this year.

    Now, admittedly these have all been based on national programs taking on a "charity" case now and again either for a few bucks, or for the attention that it gives them, but I'd say it's only a matter of time before a private company starts really marketing these trips to the extremely wealthy. If you can bring the price down to a million dollars a trip, you'll have your self a line of people out the door ready and willing to go. This is the ultimate in conspicuous consumption, Thorsten Veblen would be proud.

  24. Design the rocket factory, not the rocket by G4from128k · · Score: 4, Insightful

    The key to lowering the cost of launches is mass production and that means emphasizing manufacturing design, rather than rocket design. Yes, you must build something that will fly. But if you don't do a good job building the systems (the factory) that build the systems (the rockets), you will be stuck forever in a high-cost hell of precision, one-off, hand-assembled, hand-tweaked machines. This means using standaridzed parts, designing custom parts that can be mass-produced at low cost, and design easy-to-assemble, easy-to-lauch rockets.

    It also means having enough volume that you can afford to invest in factory. This is the real chicken-and-egg problem. Without a high volume of launches, you can't justify the invetsment in a multi-billion dollar rocket factory and streamlined launch process. And without the rocket factory, you can't get the launch price low enough to create the launch volume. I do hope that some of the remaining wealthy internet entrepeneurs invest their collective billions in this endevour.

    --
    Two wrongs don't make a right, but three lefts do.
    1. Re:Design the rocket factory, not the rocket by AJWM · · Score: 2, Interesting

      The key to lowering the cost of launches is mass production and that means emphasizing manufacturing design, rather than rocket design.

      That might be one approach -- but the Lockheed Martin (then Martin Marietta) factory south of Denver, when it was built in the early 1960s, was capable of rolling out a Titan II every week (actually the peak was closer to 6/month). Back then, aside from their role in the Gemini program, they were also our ICBM of choice.

      You're still left with the problem of guaranteeing that something (the rocket you just built) you haven't tested under operational conditions will work correctly the first time. Would you be willing to book a ticket for a trans-Pacific flight aboard a 747 that just rolled off of Boeing's assembly line? (No shakedown flight, no place for an emergency landing, just load and go.)

      That's fine for low-value payloads where you don't mind if you lose one every once in a while, or for ammunition, but carrying people is going to require an order of magnitude better reliability, which is either very expensive (you can't really inspect-in quality) or we need to come up with vehicles that can be test-flown, reflown, and have reasonable emergency abort provisions.

      (And you're right about the chicken and egg problem. My wife used to be a manufacturing engineer for Martin, involved in a lot of studies on how to streamline and automate the production process for various real and projected launch vehicles. Low volume demand nearly always meant it was cheaper to just stick with the old methods (a lot of hand labor) than invest in new equipment and processes.)

      --
      -- Alastair
  25. Re:The lowest bidder by cmowire · · Score: 4, Interesting

    Well, first, it's a huge business risk. People *have* tried to step in, but nobody has managed to do so successfully. Check out astronautix.com and browse their database for a whole load of things that were promised to be cheaper but weren't. Garry Hudson has tried several times, in fact.

    Second, because NASA has done much to discourage competition. Like the point in the 80s where they were trying to shut down Atlas, Delta, and Titan so that everything would launch on the shuttle.

  26. Elon Musk Lecture notes, Stanford 10/08/03 by amigoro · · Score: 5, Informative

    Quick overview of his old companies: Zip2, Paypal

    Zip2 - print-media-to-web software, clients included KnightRidder, etc, sold for $300,000,000 in cash to Compaq

    PayPal - started as idea for one web site for all a person's financial needs. Email-money-to-someone feature was a quicky add-on feature, took one day of initial development, "classic viral marketting", 1 million customers at start of 2nd year of operations, went public in 2002, sold in june to Ebay for 4.5 billion in stocks, now worth 3billion.

    Was doing background space research in '01-02, why did we stumble after Apollo? Computing analogy, mainframes filling rooms in 1970s, etc.

    The idea he settled into would generate public interest, advance both science and engineering and be privately funded. It was a $10-20million Mars lander. The lander would carry seeds and nutrients, a miniature greenhouse, it would attempt to grow plants, the furthest life would have travelled. Went to Moscow looking for rockets, "We don't buy Russian cars, kitchen appliances or computers. Why can the Russians build such reliable, low cost launch vehicles?"

    friends with group of aero-engineers from Mercury onward, put together a feasibility study. This happened at the same time he was selling PayPal, at this point he settled on "doing space" as his next business enterprise.

    Space now - US govt. spaceflight in bad shape, quick recap of Shuttle status, losses, expenses, dangerous.

    Slide - problems of Shuttle - kind of standard complaints.

    Slide - OSP/Orbital Space Plane - "Pretty Darn Expensive" -
    $300-400million/flight, Delta-IV Heavy is $200mil alone.

    Between NASA and the industrial partners, things have traditionally not been under budget and under time.

    Soyuz has a good (safety) record, and only costs about $60mil/flight.

    Russian economy is size of Belgian economy.

    China's program is only current effort that could spur any new government space programs, be it NASA, ESA, etc

    Slide - dawn of a new era of space exploration like DARPA, NASA could support entrepreneurs. Burt Rutan, Scaled, Jeff Bezos, SpaceX could all benefit from NASA as enabling customer.

    Slide - Armadillo Aerospace

    Slide - Bezos' Blue Origin

    Slide - SpaceX -

    Falcon is a 2-stage orbital rocket, initial target is satelite launch business small commsats- revenue base long-term aim is human spaceflight super-heavy lift, Apollo-class rocket for Moon, Mars, SpaceX "Holy Grail"

    Video - Merlin main engine test
    Video - Upper stage engine test

    First flight will be from SpaceX's pad at Vandenburg AFB, aiming for March 2004, a Navy satelite


    QA -
    comparison of Zip2, PayPal

    PP had 30 fulltime engineers, both were made of small teams, software-based products flat hierarchy, best idea wins, everyone in each company was an equity stakeholder on development, pick a path, do it instead of vacilating on design decisions both companies were very product focused.

    q- biggest stumbling blocks for space entrepreneurs?

    a - stifling regulation, jumping through regulator's hoops. Rockets are still munitions, lack of regulations on software encouraged development, Silicon Valley as "Libertarian Paradise"

    Falcon has been the fastest development time ever for an orbital vehicle.

    (basic rocket/space questions)

    Rocket development, "What makes space expensive?" - Low launch rates, 2/% of rocket's mass to orbit low cost launch suffers from chicken-and-egg problem, need cheaper flights to get a bigger volume of flights, need volume for cheaper flights. (he doesn't say this, but Internet entrepreneurs like him
    have the resources to solve the chicken-egg problem)

    Compares Falcon to Pegasus, costs of $6 vs $25 million/flight

    Q - XPrize - will it succeed in brining CATS, How did SpaceX get Navy contract?

    A- likes the XPrize, compares Carmac, etc, a very good thing. Mentions that

    --


    Nothing to see here
  27. BAD Idea Boeing is actually well armed by greywar · · Score: 5, Funny

    "The SpaceX Falcon rocket project will specifically target Boeing..." BAD Idea Boeing is actually well armed.

  28. Re:Well, it had better be significantly cheaper .. by hattig · · Score: 2, Informative

    Hmm, if you have a small device to launch, an Ariane-4 ASAP looks to be the best option. If I am reading http://centaur.sstl.co.uk/SSHP/launcher/launch_asa p.html correctly, you can put a 50kg object into orbit for $1.2m (actually up to 4 50kg objects into orbit). Looks like excess capacity in scheduled launches is utilised.

    An Ariane 5 launch will be expensive though ... they have to recoup $8b in development costs, although the rocket is powerful enough to launch space planes (The Hermes, cancelled). I don't see a launch under $100m for this launcher, of course they would be for massive devices anyway, 1000kg - 10000kg, or dual-launch of smaller devices. http://www.friends-partners.org/partners/mwade/lvs /ariane5.htm ah, $180m a launch ... or $120m a launch http://www.jwst.nasa.gov/project/launchers/ariane/ ariane.html

    http://www.friends-partners.org/partners/mwade/l vf am/ariane.htm

    Ariane 44P apparently can launch at a cost of $10m and do 3000kg devices ... that must be a mistype, the other Ariane 4 launches are around $80m a flight.

    I'd bet the insurance on an untested launch vehicle with so-far 50% failure rate would be a fair portion of the cost of the launch+device! Insurance appears to take up a large portion of space-launch costs.

  29. Cost by tsotha · · Score: 3, Insightful
    What a lot of people are missing here is the "virtuous spiral" of the cost.

    When launch costs are lower you don't need satellites that last 15 years and tested to the nines. If I use the shuttle to launch it costs half a billion dollars to get my bird up (although a lot of that is picked up by the taxpayers), so I need something that's guarenteed to work. That means lots of expensive parts, and lots of expensive testing.

    If I can launch cheaply I can afford to make cheaper satellites, since the cost of failure is lower. So now I need one less decimal place in my reliability, which means one less decimal place in the price. And I don't need the darned thing to work forever - a five year life might make more sense if I can replace it cheaply.

    This makes the number of launches go up. Which makes the cost of the launch go down. Which makes the price of satellites go down. Take this loop a couple of times and you'll get closer to the actual production cost of the rocket, which is very low, in the grand scheme of things.

    1. Re:Cost by DerekLyons · · Score: 3, Insightful
      What a lot of people are missing here is the "virtuous spiral" of the cost.
      When launch costs are lower you don't need satellites that last 15 years and tested to the nines. If I use the shuttle to launch it costs half a billion dollars to get my bird up (although a lot of that is picked up by the taxpayers), so I need something that's guarenteed to work. That means lots of expensive parts, and lots of expensive testing.
      No. Satellites are expensive because they are almost always mission critical hardware for their function. That dicates the extensive testing, expensive parts, etc. The repeaters on undersea cables cost almost three times a pound as much as current satellites, even though the cost of placing them is far lower per pound. Why? Because the loss of a repeater means the loss of millions of dollars in revenue until it can be raised and replaced or repaired.

      The cost of launching a GEO bird could drop to $10/lb next Monday, and a commsat would still cost tens or hundreds of millions of dollars, because the cost of an outage because of a failed bird remains the same. And it would still take weeks to months to replace the bird. They aren't built on an assembly line and never will be, there simply isn't a need for that many, nor is their space in GEO for them.

  30. Layers by blogboy · · Score: 2, Interesting

    I can totally see this working. Start a company from scratch, instead of using the contracting behemoths. Contracting costs are largely sheer bloat and bureaucracy (hmm...70-80% of the total cost?) A new company (SpaceX) could be lean mean rocket-making machine.

  31. Re:Well, it had better be significantly cheaper .. by GileadGreene · · Score: 3, Insightful
    Falcon is not competing against Ariane - they are in completely different markets (at least for now). Falcon is competing against the likes of OSC's Pegasus, and they are significantly cheaper than Pegasus (~1/4 of the cost).

    The only potential clash with Ariane is, as another poster has pointed out, the ASAP ring that Ariane uses to launch small payloads. Falcon is more expensive than an ASAP launch. However, Falcon has a larger payload capacity than an ASAP slot. More importantly, a Falcon payload launches as the primary, rather than as a secondary. That means launching when you want, and to the orbit that you want. For many payloads that makes it worth paying a little more than an ASAP launch.

  32. Pressure fed systems by amightywind · · Score: 3, Informative

    The most interesting thing about the Falcon X second stage is that it is pressure fed. This simplifies the rocket design at the expense of increasing its size. Check out this old but interesting article which discusses many ideas which the folks at FalconX seemed to have taken to heart.

    --
    an ill wind that blows no good
    1. Re:Pressure fed systems by mrright · · Score: 4, Informative

      The second stage is quite cool in other aspects too:

      -It does not use liquid hydrogen, so the propellants can be stored for a few weeks.

      -It uses heated helium for propellant settling and gimballing and dual redundant torch igniters for ignition, so it can be restarted basically indefinitely as long as there is some propellant left.

      -As a pressure fed stage it is extremely rugged, so the empty stage could be reused as the hull of a space station. That would make most sense for the falcon V, since the falcon I upper stage is not big enough.

      --
      Private property is the central institution of a free society (David Friedman)
  33. Launch info by Rorschach1 · · Score: 2, Informative
    I've been following SpaceX for awhile. Whenever they do get around to launching, I plan to go climb up on the roof and watch. The pad's a few miles from here.

    The Vandenberg AFB launch schedule currently shows the launch as 'indefinite'. Until it's got a scheduled launch date it'll stay down at the bottom of the page.

    Yeah, I know there aren't any exact dates listed for the launches. Hopefully Public Affairs will let me change that soon... it's been that way since 9/11. Until then, Google is your friend.

  34. Re:Well, it had better be significantly cheaper .. by GileadGreene · · Score: 2, Informative
    Or will they just upgrade ASAP (300kg per payload on Ariane 5) to allow bigger devices?

    That still doesn't change the fact that ASAP launches are constrained to go when and where the primary payload wants to go, while Falcon launches are not.

    Can you make a fully functional useful satellite in 300kg? Imagine launching 4 at the same time and then being able to offer a few hundred digital TV channels off your own satellite network ... heh!

    Yes. Globalstar satellites were ~300 kg. They were launched multiply-manifested (up to 8 at a time IIRC) on a variety of launch vehicles. However Globalstar was a LEO constellation. GEO sats tend to be much bigger, because they either need a lot more power, or a much larger antenna aperture, than a LEO sat in order to be able to offset the greater RF propagation loss that results from their greater distance from the Earth. That's why there was so much excitement about LEO constellations a few years back - the sats could be much smaller and cheaper. You need a lot more of them of course, but if you build enough (ala Iridium or Globalstar) you can realize economies of scale not available to one-off GEO comm birds.

  35. Re:good by ArsSineArtificio · · Score: 4, Insightful
    Yes, because there are all those millionaires who just couldn't afford spend $20 million on a trip, but think $5 million is a much better deal...

    There are a lot of millionaires who can't afford $20 million but do think that $5 million is a good deal. The former trip is four times as expensive as the latter. You are falling victim to the common fallacy that "the rich" are a nebulous, homogenous group. Some people can afford $20 million for a thrill. Some can afford $5 million. Some can afford $100K. Some can afford $10K. Some can afford $100. There isn't any fixed line between "the rich" and "everybody else".

    --
    All employees must wash hands before seeking equitable relief.
  36. Attribution! Re:Elon Musk Lecture notes, Stanford by J05H · · Score: 4, Informative
    Dude! How about some attribution on that file? You copied my notes!! Obviously, putting them on sci.space.policy puts them in the public domain, but how about a shout-out for a couple hour's worth of transcription and editting?

    Jon Goff pointed me toward the lecture video a couple months ago. I saw your notes and gosh do they look familiar:

    My sci.space.policy lecture notes, posted 14.12.2003 titled Elon Musk Lecture notes, Stanford 10/08/03

    That said, Elon rocks! Falcon will be cheap enough that new businesses beyond comm sats may become viable. Entrpreneurs have postulated a "sweet spot" in pricing where widely available tourism, water mining, maybe Space Solar Power become viable. Russian Dnepr rockets almost hit that spot (offered @ $700/lb in late 90s), but we Americans have to pay significantly more for them, a rule to keep home-grown rocket companies "competitive". Yeah, free market and all. Anyway, the Falcon looks to be about to completely shake up the launch market. Imagine Falcon flying from the SeaLaunch platform?

    Now, can you please give me a little credit, Amigoro? And you forgot to include my intro paragraph.

    Josh

    --
    gigantino.tv - Heavy but weighs nothing.
  37. Re:Zero G nookie by MachDelta · · Score: 3, Funny
    Hmm.... perhaps 'step 2' is selling weightless sex trips?
    Pfft. Only chicks would need an expensive and exotic item (like a rocket) to get off. All guys need is a 747 on one of them parabolic flight paths. 30 seconds of weightlessness? Thats plenty of time!
  38. Launching lunch by Latent+Heat · · Score: 2, Insightful
    While there are some things that you launch because they are high value, some things only become valuable because you put them in orbit. For example, lunch is only a couple of bucks worth of food, but at current rates it costs $5000-$15,000 per meal to bring it to the Space Station. This thing promises to bring lunch down to about $1000.

    Now supposes lunch blows up on the pad. Well, the seagulls are going to have to fight over some hamburger fried in rocket fuel. I am thinking a low-reliable low-cost launcher is OK for humping supplies into orbit. On the other hand, the upper stage needs to be reliable because we don't want those things smashing into the Space Station after what happened with Mir.

  39. payment by nazsco · · Score: 2, Funny

    Can i pay my satelite launch trhu PayPal?