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Toshiba Develops World's Smallest Fuel Cells

An anonymous reader writes "When you think of Toshiba, you might think of notebooks, but fuel cells? Never. Well, at least not until up to now. Toshiba claims to have made the world's smallest fuel cell to date. The direct methanol fuel cell can fit inside of the smallest of gadgets, ranging from MP3 Players to portal DVD Players. Most fuel cells require a pump that can mix the methanol and water, and a fan to help cool the pump. This makes installing fuel cells in smaller items out of the question. However, Toshiba's new fuel cell does not require a fan or a pump to operate, which means it's much smaller in size, and can be installed in almost any small device."

35 of 323 comments (clear)

  1. Not smallest by Oculus+Habent · · Score: 5, Informative

    Motorola designed this sort of thing in 2000, and it's smaller.

    --
    That what was all this school was for... to teach us how to solve our own problems. -- janeowit
  2. Up next: the fuel cell powered vibrator by drinkypoo · · Score: 4, Funny

    Hours of runtime, and portable, which makes it better than a shower massage. Carpe technology...

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  3. More effecient? by Peterl · · Score: 5, Insightful

    One would think that the lack of a pump and fan would improve the effeciency, as well.

    1. Re:More effecient? by djtripp · · Score: 4, Insightful

      And less moving parts, means less heat, less burned legs, and less chance of the cell exploding on your lap.

      --
      "This is you left and that's your left. This is your right and that's your right. You're gonna die!
  4. What we really need... by NIK282000 · · Score: 5, Funny

    ...Is a fule cell that produces 2 things, electricity for our gear and as a byproduct of the energy it makes some form of caffienated beverage.

    --
    Dear aunt, let's set so double the killer delete select all
  5. EE Times article by morcheeba · · Score: 4, Informative

    More info from . If that link doesn't work (it has a session ID I couldn't remove), try looking at the EE Times front page

    One third of the volume of the device is fuel; if you doubled the volume, you'd get 4x the life.
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    TOKYO -- Toshiba Corp. has developed a matchbox-sized direct methanol fuel cell (DMFC) with no moving parts.

    The prototype measures 22 x 56 mm with a thickness of 4.5 mm and includes a 2-cc capacity fuel tank. The fuel cell weighs 8.5 grams, and has an output power of 100 mW. Using a 99.5-percent concentration of methanol, the fuel cell can power low-power consumption devices such as MP3 audio players for about 20 hours, Toshiba said. Toshiba divides its DMFC development into two types, "active" and "passive." The new passive fuel cell aims for higher power -- more than 10 W at 10-20V generated by active systems, which use a pump and fan to feed methanol and oxygen into a cell stack where oxygen reacts with the methanol to produce electricity.

    Toshiba unveiled an active prototype to power notePCs last spring, and plans to introduce a product later this year.

    The passive model features a simpler structure, making use of the concentration gradient to feed methanol and oxygen to the cell stack. "We eliminated mechanical components such as a fan and fuel pump used in active-type DMFCs. Instead, we devised a way to supply fuel and air uniformly," said Fumio Ueno, a technology executive at Toshiba Display Device & Components Control Center.

    Toshiba engineers reduced catalyst particles nanometer size. The electrodes measure 2 x 3 cm, but deliver the same output power as Toshiba's conventional DMFC using electrodes five times larger.

    Toshiba plans to introduce the small DMFC with an output power of about 100 mW sometime next year.

    Toshiba engineers said the fuel cell can power some portable devices such audio players. "We'll work on improving the output, then the fuel cell can power cellular phones," said Kazunori Fukuma, managing director of Toshiba Display Devices & Components Control Center.

    For cellphone applications, Toshiba is targeting an output level of 2W at 4V. "More functions are implemented in a cellular phone, such as TV reception. This will increase the need for fuel cells," Fukuma said.

    Initially, it will be difficult to replace current lithium ion batteries with DMFCs, and a hybrid configuration may make the most sense. The fuel cell could charge the lithium ion battery when the phone is idle.

  6. Re:Also of note by iacyclone · · Score: 4, Funny

    But I am sure it would only be a small explosion. ;)

  7. this may give a push to harddrive mp3 players by porky_pig_jr · · Score: 4, Interesting

    since the battery is their weakest link.

    Wonder how long it takes when we see iPod or iRiver or other hard-drive based players with cell inside.

  8. Picture of fuel cell by Anonymous Coward · · Score: 5, Informative

    DPReview has a pic of it.

    http://www.dpreview.com/news/0406/04062401toshib af uel.asp

  9. What About Refills? by artlu · · Score: 5, Insightful

    If the items are so small then how much energy can they realistically generate? Sure, I may get an extra five hours of my iPod, but if I have to go though the trouble of refilling the damn thing instead of just plugging it in, then I don't see the point.

    I like portable fuel cells for laptop use because you can get about 18 hours out of one cell, which is great for flights to India, but when else do you really need that much battery life?

    GroupShares Inc. - An Interactive Stock Market Community

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    artlu.net
    1. Re:What About Refills? by FreeLinux · · Score: 5, Informative

      Perhaps a RTFA is in order.

      The tiny fuel cell uses 2cc of concentrated methanol to provide 20 hours of power at 100 milliwatts, max.

      With regard to refilling. This will be done with a can of compressed methanol. Simply plug the can into the cell for a few seconds and you're good to go for another 20 hours. This process will be very similar to the way that butane cigarette lighters are refilled and have been for more than 30 years. Just for the record, butane is much more flamable/explosive than methanol. Yet, when last did you read of a can of butane or a refillable cigarette lighter exploding?

    2. Re:What About Refills? by Jtheletter · · Score: 5, Funny
      Sure, I may get an extra five hours of my iPod, but if I have to go though the trouble of refilling the damn thing instead of just plugging it in, then I don't see the point.

      Ok, here's how you get the point. Both of us go camping in Maine with our iPods. We each rock out to our very hip playlists for a day or two until the batteries die. I will reach into my backpack and take out a 2 oz bottle of methanol that will last me for a week, while you attempt to plug your iPod into a tree.

      It may seem like outlets are ubiquitous, but they're not. The idea is that you can take a number of "recharges" with you and it takes up minimal space. Refilling the cell is also not going to be like pouring oil in your car with a funnel, it's more like refilling a butane lighter by pressing the spout of the fuel can up to the fuel port for a few seconds.

      OTOH though, I work with Methanol at my job, and it is some nasty shit. I'm not so sure how consumer friendly this particular fuel cell will be, in general it's a bad idea to be carrying around any amount of methanol. I'll wait for the cells that run off plain old alcohol so my iPod can booze up with me at the bar.

      "Bartender! Another round for me, and one for my little friend here!"

      --
      -- I'm not a pessimist, I'm a realist. It's not my fault that life sucks so much. --
  10. If you feel comfortable ... by burgburgburg · · Score: 4, Funny
    putting a methanol powered device in that vicinity (especially without a cooling fan), more power to you.

    Or is that an entendre?

    1. Re:If you feel comfortable ... by Grant29 · · Score: 5, Funny

      Yeah, any word on the safety of something like this? I'd hate to have an explosion in my pants.

      --
      12 Gmail invitations availiable

    2. Re:If you feel comfortable ... by drinkypoo · · Score: 5, Funny

      "Now we're cooking with gas!"

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    3. Re:If you feel comfortable ... by Bob+McCown · · Score: 5, Funny
      I'd hate to have an explosion in my pants.

      This guy can help with that.

    4. Re:If you feel comfortable ... by drinkypoo · · Score: 4, Funny

      If you'd hate to have an explosion in your pants, perhaps you should take them off before using a vibrator.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
    5. Re:If you feel comfortable ... by msmikkol · · Score: 4, Informative

      Explosions are not a real hazard. Methanol is a liquid and the container is not pressurized. Making lightweight liquid-proof containers is not extremely challenging and furthermore, the amount of methanol can't be very large in a device that small. The worst-case scenario I can think of is that you might be able to break the methanol container and start a small fire.


      --
      The aim of science is not to open the door to infinite wisdom, but to set a limit to infinite error.
      -Bertolt Brecht
    6. Re:If you feel comfortable ... by homer_ca · · Score: 5, Interesting

      People freak out when you talk about methanol fuel cells, but then forget the mini bottles of liquor on the airplane's drink cart have just an much alcohol. Those people probably wouldn't think twice about carrying around 1L bottles of 151 proof rum or 190 proof grain alcohol.

    7. Re:If you feel comfortable ... by iabervon · · Score: 4, Funny

      What I want is a fuel cell system that runs on those little bottles. Sure, they're not as cheap as methanol, but they come conveniently packaged in manageable sizes and can be bought on airplanes.

  11. Re:A loud bang followed by death? by JesseL · · Score: 5, Insightful

    What, you think normal chemical batteries are safe? Between the highly caustic acids or alkalines, the heavy metals, lack of short circuit detection, propensity for exploding or shooting flames when overcharged, ordianary batteries are death machines if that's your way of thinking.

    I don't worry about it much.

    --
    "Prefiero morir de pie que vivir siempre arrodillado!"
  12. Portal DVD player? by Armarius · · Score: 4, Funny

    From the post:

    "ranging from MP3 Players to portal DVD Players"

    What's a portal DVD player? Is that like a Stargate? :-)

  13. Re:do they smell by proxima · · Score: 4, Informative

    They do after all emit co2. I wonder if you can smell them?

    "Carbon dioxide is a colourless odourless gas"

    http://www.ucc.ie/ucc/depts/chem/dolchem/html/co mp /co2.html

    --
    "The universe seems neither benign nor hostile, merely indifferent." --Carl Sagan
  14. Re:A loud bang followed by death? by mangu · · Score: 4, Informative

    It should makes you more than a little uncomfortable to know that many types of batteries have highly combustible and/or toxic and/or corrosive materials in them. Try opening a lithium-ion battery and putting the contents in a glass of water to see what happens... No, I just remembered, this is Slashdot so maybe someone will try this. Do NOT open any batteries, ever. The contents in most of them is more dangerous than methanol.

  15. Portable Methane by platypibri · · Score: 5, Funny

    If you want true portable methane power, find a way to harness the awesome effects of my award winning Split Pea Soup! A small hose could be ran from the "back end" of the methane converter to a meriad of electronic devices. My wife can vouch for the consistent power output.

    --
    Yeah, I guess I'm funny like that.
  16. Only 100 mW by G4from128k · · Score: 4, Informative

    Another article reports that the power output is only 100 milliwatts for the 8.5 gm device. This suggests that a 1/2 kg version of the thing would only put out 5.9 watts - not enough to power a laptop. It looks like an interesting powersource for low-power devices, but anything with a backlit display or modern mobile processor is probably not feasible with this tiny unit.

    --
    Two wrongs don't make a right, but three lefts do.
  17. Toshiba is a really big company . . . by StateOfTheUnion · · Score: 4, Insightful
    When you think of Toshiba, you might think of notebooks, but fuel cells? Never.

    When I think of Toshiba, I think of plastics, bulk chemicals, PLC's, motors, instrumentation, batteries, X-ray machines, and I'm not sure that they still do this, but they used to even be into heavy machinery . . . as well as computers, semiconductors and consumer electronics. Are fuel cells really a stretch?

    Does the author of the topic really think that /. readers are that naive?

  18. Re:A loud bang followed by death? by stienman · · Score: 4, Informative

    I assume these things are perfectly safe to use?

    Perfectly safe? Sorry bubble boy, but even a padded chamber isn't perfectly safe.

    These are reasonably safe, though. For any oxygen combustable fuel to flame you need the fuel in a gaseous or vaporized form within a sufficiently (but not too high) oxygen rich environment.

    The small amount of fuel that's in this device would have to turn to gas and flame in the air. You wouldn't be able to fit enough air inside the canister and enable the methanol to turn to gas to cause an explosion. However the space is small enough that it isn't feasable until the canister is empty (only vapor remains). Even then oxygen isn't allowed in the canister. Even then they have overpressure vents which would, at most, cause this device to "vent with flame," as most manufacturers claim LI-ION device may due in the worst cases.

    So - reasonably safe yes, perfectly safe, no. Safe enough to prevent multi-mullion dollar liability suits? You bet.

    It's all about the bottom line.... Heh, heh, heh.

    -Adam

  19. Fuel Cell Today - Good source of Fuel Cell news by MazTaim · · Score: 5, Informative

    Along with yet another article regarding Toshiba's new fuel cell, Fuel Cell Today has some other interesting news items regarding Fuel Cell technology worth reading.

  20. Re:do they smell by stienman · · Score: 4, Funny

    You can't smell CO2, which is why it's so deadly in concentration. CO is a poison - it's not just the lack of oxygen that will kill you.

    Of course, pretty soon every laptop will also contain a micro-bonsai tree to cleanse the CO2.

    And my micro bonsai will be overclocked.

    -Adam

  21. Mitochondria by Anonymous Coward · · Score: 4, Insightful

    "Toshiba Develops World's Smallest Fuel Cells"

    Actually no. Your cells have the world's smallest fuel cell. And they were first.

  22. Re:Amazing Summary by Rei · · Score: 4, Interesting

    It's already 8.5 grams for 100 mw and lasts 20 hours? 235Wh/kg - that's already better than some of the best batteries out there (say, Zinc-air, at 200). I'm impressed. Of course, the power density (11.7 W/kg) leaves something to be desired... (even your weakest chemical batteries will give you at least 80 W/kg (say, Zinc bromide)). Here's to them getting better. :)

    Only 2cc (ml) of methanol in that? That means that only 1.58 grams of it are the methanol. All I can say is, "wow". If you were to double the mass of this fuel cell by adding only a fuel tank (assuming the weight of the tank is negligable), you should be able to get 139 hours (1.635 kWh/kg) out of it (!). I could live with that ;)

    --
    I just invaded Grammar Czechoslovakia and duped Grammar Neville Chamberlain; now it's on to Grammar Poland.
  23. Take that warning seriously! by Kiyooka · · Score: 5, Informative

    For the curious: don't try it. I used to work for a battery manufacturer. Suffice it to say that if one of the chemical tanks were to rupture, they would have had to evacuate most of that city immediately because of the toxic gas. And that's just one ingredient.

    Trust me, it's not worth it, even if you're curious. You might regret it for the rest of your (short?) life!

  24. FUD? by Doc+Ruby · · Score: 5, Insightful

    Every time a fuelcell announcement is posted to Slashdot (and elsewhere), there are immediately panicked replies about fires and explosions. Of course prudence requires caution with any new, unprecedented technology. But have you ever noticed an *actual* fire or explosion problem with *any* fuelcell, at least in the last 5 years?

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    make install -not war

    1. Re:FUD? by Doc+Ruby · · Score: 4, Informative

      You might not have noticed, but fuelcells have been deployed in larger sizes for several years. And last year a small one was certified for airplane travel. So where does this persistent panic come from? Seems purely imaginary.

      BTW, the Slashdot Oracle at page bottom-right currently sez:
      "Imagination is the one weapon in the war against reality. -- Jules de Gaultier"

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      make install -not war