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The House Building Machine

thelastguardian writes "With 400,000 American construction workers injured each year, and a typical American house takeing at least six months to complete, house building had been the same tiring gritty job for 20,000 years. For this problem, Behrokh Khoshnevis has a solution: A Robotic House Builder. An eight feet tall and six feet wide phototype house building machine, with ceramic mixing ability/computer control back-end, is currently building solid walls inside University of Southern California. To add to the excitement, even NASA is evaluating the machine as a builder on Moon using moondust- Who said moondust is useless?"

55 of 357 comments (clear)

  1. A neight feet tall and six feet wide phototype... by MutantHamster · · Score: 5, Funny

    That's amazing! It makes me feel naight beeg doow wop wohah!

    --
    My Greatest Heist - Muisc partly inspired by the unbeatable Qwantz
  2. USC by DarkHelmet · · Score: 2, Funny
    is currently building solid walls inside University of Southern California.

    USC is in a poor part of town. I imagine in time they'll want to use these robots to fortify the walls of the campus to keep everyone else out...

    Too funny.

    --
    /^[A-Z0-9._%+-]+@[A-Z0-9.-]+\.[A-Z]{2,4}$/i
    1. Re:USC by plankers · · Score: 2, Interesting

      Too funny? I'm not sure how much more insulting you could get. It isn't like all poor people are violent. Maybe they're just that way to you (and I really don't wonder why). Go back to your gated community.

      It'd be cooler if they'd find some people in that part of town who could beta-test the whole process, and live in a few of these houses. Like an automated Habitat for Humanity or something.

    2. Re:USC by DarkHelmet · · Score: 2, Interesting

      Haha! I'm laughing at the fact that people would think that way at all and live in gated communities period.

      Having attended SC, it's a little surreal, and a little too elitist for my taste.

      Nice misinterpretation though.

      --
      /^[A-Z0-9._%+-]+@[A-Z0-9.-]+\.[A-Z]{2,4}$/i
    3. Re:USC by AHumbleOpinion · · Score: 4, Insightful

      It'd be cooler if they'd find some people in that part of town who could beta-test the whole process, and live in a few of these houses. Like an automated Habitat for Humanity or something.

      Your heart may be in the right place but like many ideas inspired by emotion it's not a good one. Keep the robots building walls on campus that are not used for anything, that can fail without endangering anyone. Don't beta test the robots building load bearing walls that may collapse on a family in the middle of the night.

  3. First steps to a Von Neumann Engine by Anonymous Coward · · Score: 5, Interesting

    Now if we can get machines to mine automated and then use them to construct factories that can create mining machines, our potential is incredible. Exponential growth by automated mining/construction is the future of space colonization.

    1. Re:First steps to a Von Neumann Engine by Thomas+Miconi · · Score: 2, Funny

      Slashdotter n.: a person who sincerely believes that a robot that can produce blocks of amorphous material is a "first step" towards a self-replicating machine, or that building an elevator to climb an average-size building on a campus is a "first step" towards a space elevator.

      Thomas-

  4. Neight feet tall! by thegoofeedude · · Score: 4, Funny

    Man, Neight feet tall, that's humongous! Almost ine feet!

  5. one-piece houses by fr1kk · · Score: 4, Interesting

    In my hometown, we have a corporation called Hobart. Back in the day (1930s-1950s) they made steel houses. They were all one piece as the left the shop, and were set up on site. Theres still about 15 of them left. It was the first time we ever got international headlines. These were no trailer homes either... think two story three bedroom / kitchen / living room. The only problem is once you get a crappy owner they can start to rust, and then you have to side it. It should be illegal.

    --
    sig: Playfully doing something difficult, whether useful or not
    1. Re:one-piece houses by Anonymous Coward · · Score: 2, Interesting

      It should be illegal.

      What? Rust?

      Who are you to subvert the laws of physics (and chemistry)?

      CSR 10 Chapter 3 section 4 states in part "The entropy of the Universe will always increase unless time is reversed. Unauthorized time reversal is a class B felony. Failure to allow entropy to increase in a home/residence is a class C felony."

    2. Re:one-piece houses by Rei · · Score: 3, Interesting

      So, you instead use aluminium. Easy solution there ;) A bit expensive back then, but no rust problems.

      The problem with "factory built" homes, at least old-style, is that they were all the same model, and tended to be a bit... antiseptic. I like the methods I read about for using the methods used in shipbuilding - automatic fabrication of custom components by machines - to build custom houses out of conventional materials (or metal frame with conventional exteriors) as components that can simply be hooked together on-site.

      --
      sed "s/SJW.*$/... never mind. I was about to say something stupid, and also, I'm a troglodyte./Ig"
    3. Re:one-piece houses by pegr · · Score: 3, Funny

      In my hometown, we have a corporation called Hobart. Back in the day (1930s-1950s) they made steel houses. They were all one piece as the left the shop, and were set up on site.

      Excellent! Now I don't have to worry about the security configuration of my wireless gear!

  6. yawn by Anonymous Coward · · Score: 3, Funny

    Wake me up when we've got robots who can stand in line for us at the unemployment agency.

  7. In Japan... by Anonymous Coward · · Score: 2, Funny

    This think looks like a giant plotter, I bet if they did something like this in Japan it would involve 50 foot Mecha. At the very least it could have looked like that mover off Aliens.

  8. Countour Crafting ... by foobsr · · Score: 5, Interesting

    ... with animations ... (up o 49MB :)

    Quote:
    Contour Crafting is a fabrication process by which large-scale parts can be fabricated quickly in a layer-by-layer fashion. The chief advantages of the Contour Crafting process over existing technologies are the superior surface finish that is realized and the greatly enhanced speed of fabrication. The success of the technology stems from the automated use of age-old tools normally wielded by hand, combined with conventional robotics and an innovative approach to building three-dimensional objects that allows rapid fabrication times. Actual scale civil structures such as houses may be built by CC. Contour Crafting has been under development under support from National Science Foundation and Office of Naval Research.

    CC.

    --
    TaijiQuan (Huang, 5 loosenings)
  9. Re:This is new? by maxzilla · · Score: 2, Insightful

    I could see it all being done by robot. Prefab houses are not new, they have been around since the Levitt towns of the 1940's the houses might be assembled on production line in a factory then shipped to the site, then an assembly bot would work from there. the robot would just need to place all the components, probably on a predetermined foundation. as long as the peramiters dont shift much the bot shouldn't have too much trouble.

  10. Not to be pedantic... by dcclark · · Score: 5, Funny

    ... but, wow:

    ... and a typical American house takeing at least six months to complete...
    A neight feet tall and six feet wide phototype house building machine...


    That's some amazing editing!

    1. Re:Not to be pedantic... by YrWrstNtmr · · Score: 4, Funny
      Honestly, are 5yr olds now submitting to slashdot?

      Yes. This is an improvement from the 4 yr olds we had last year.

    2. Re:Not to be pedantic... by ozbird · · Score: 4, Funny

      Yes. This is an improvement from the 4 yr olds we had last year.

      They probably are last year's 4 yr olds.

  11. I don't like the sound of this by mrRay720 · · Score: 2, Interesting

    What if someone hacks into it and I wake up in the morning to find everything walled up? Computer controlled robots building stuff all over the place sounds scary.

    Still, with the help of a few gold blocks those unemployeed builders could have a great career as Lode Runners, destroying all the bad walls for us.

  12. Re:I wonder how long... by Anonymous Coward · · Score: 3, Interesting

    No, once automation takes over there will be no supply part in the supply vs. demand equations. The economy will shrink while the quality of living increases. The only thing of value will be ideas. Computer programmers, CAD developers, engineers, etc. will be the ones who control the world. They will put their ideas into a computer and the machines will make it so. Anyone who cannot contribute in this way will live a life of comfortable squalor (if you think that having almost any material possession that you want but not being able to do anything useful with your life is squalor).

  13. Typical Scientist by fsh · · Score: 4, Insightful
    So what we really have is a robot that can excrete layers of concrete, making a single wall.

    From TFA: A wall alone does not make a house. A contour crafter would also need to insert plumbing pipes, electrical wiring, and ventilation ducts in walls as it builds them. The prototype can't do that, but Khoshnevis sees that as a trivial problem

    Yeah, it'll be trivial to take an 8' tall by 6' wide robot that lays concrete, and fix it up to dig and lay a foundation, run cable, wire, dry-wall, plaster, hang windows & doors, install carpet, install cabinets, etc. etc. A robotic housebuilder would essentially require a superstructure encompassing the house. The self-building cranes they use for high-rises are just for the I-beams - everything else is done by hand, and the frame for a house is the easy part - it goes up in a day or two for even the largest houses.

    What about the small stuff? How is the robot going to keep the first wall plum while it starts on the second?

    I think Dr. Khoshnevis needs to watch a few episodes of This Old House before calling anything trivial.

    --
    fsh
    1. Re:Typical Scientist by svoid · · Score: 2, Informative

      Actually, if you watch the videos, he does have some trivial ideas for dealing with electrical, plumbing and reinforcement.

      http://www-rcf.usc.edu/~khoshnev/RP/CC/Utilities.w mv

    2. Re:Typical Scientist by RipTides9x · · Score: 4, Informative

      A simple concrete poured house (single-story on pre-poured slab), or poured wall foundations can be done in a weeks time easy. The most time consuming part is laying the forms, and having all outside wall pipes, conduit, etc. in place before the pouring. The actual pouring takes about a day. takes 48-72 hours to set depending on weather, and will take a lifetime to cure. Insides are still stick framed, and roofing are engineered trusses.

      Brick walls?? A brick house these days is just brick siding covering up the stick frame. Theres actually an airgap in between the bricks and framing, the bricks don't even help in the support of the house, and the house doesn't help in the support of the bricks. Brick siding can take up to a week to complete and is usually close to one of the last things done on a home during the finish phase. BTW in hurricane areas, there are usually reinforcing straps worked into the brick walls for obivious reasons.

      A stick frame house, or wooden as you call it, can go from a slab/already set basement to finish rough in about a week or less. The point the grandparent poster was trying to make, and that you missed, is that "the roughing in period" when the frame of a structure goes up is usually the quickest part of the build. The final phase of the building or finishing out part is the MOST time consuming part of the build, period.

  14. This solution will not be feasible... by HungWeiLo · · Score: 3, Informative

    ...because most likely a majority of the "400,000 Americans" injured in home construction projects are illegals / migrant workers. My fiancee, who works in a Walgreens, sees Hispanic construction workers coming in all time because they can't go to the hospital in fear of money or deportation or whatever. They would come in with nails in their hands and eyeballs, and would do all they can to try to get back to work as quickly as possible, because they know they can be replaced with other migrants with the snap of a finger.

    So while construction conglomerates have a ready supply of migrant workers, there's little incentive to invest in robots to replace them. (Unless you're talking about making manufactured homes or something like that, then robots may make more sense).

    --
    There are a huge number of yeast infections in this county. Probably because we're downriver from the bread factory.
  15. Re:This is new? by jcr · · Score: 4, Informative

    There is much more to a house than 4 bare concrete walls.

    You didn't RTFA, did you?

    This machine doesn't just make "four bare concrete walls". It lays concrete in any shape that can be described by the CAD/CAM software driving it. For foundations, you lay the concrete in a wider pattern than you do for the walls. For service conduits, you leave channels to run them through.

    -jcr

    --
    The only title of honor that a tyrant can grant is "Enemy of the State."
  16. Re:I wonder how long... by ispepalocacoc · · Score: 3, Interesting

    I'm hoping the day when humans have no jobs is soon. It's not like we're all going to go poor or something... If no one has a job then no one has money... but theoretically we also wouldn't have to pay for anything since robots would be doing all the work.

    --
    I Love Alberta Beef
  17. Re:what about windows by Anonymous Coward · · Score: 2, Funny

    Using a Blue Print of Death.

  18. There are other versions of this invention around by Profound · · Score: 2, Informative

    The TV show The New Inventors featured a wall building robot last month:

    http://www.abc.net.au/newinventors/txt/s1300261. ht m

  19. Zonked? by Anonymous Coward · · Score: 4, Funny

    Gets omes leepZ onk!

  20. Re:Sounds like an interesting idea, BUT by LiquidRaptor · · Score: 2, Interesting

    Cept they are destroying the economy by taking those jobs. It's difficult to afford to pay reasonable salries when all your competitors fired their legal workers and now pay less than minimum wage to illegals, and when noone is hiring you unless you're an illegal it makes it damn difficult to get a job.

  21. Re:More identical boxes by jcr · · Score: 5, Informative

    This is just what the suburbs needed, more identical boxes.

    Of, for crying out loud! Why do moderators mark someone "insightful" when they obviously couldn't be bothered to RTFA?

    This machine is like a stereolithography machine that works in concrete. If you don't want an identical box, then use a different design! It will extrude a concrete structure in any shape that the concrete can support.

    With this technology, fully custom housing becomes affordable.

    -jcr

    --
    The only title of honor that a tyrant can grant is "Enemy of the State."
  22. What about the finishing? by csirac · · Score: 2, Insightful

    Surely this is one area where humans are cheaper than robots...

    I just moved into a new block of houses (renting) a couple of months ago. 6 months sounds like a *very* long time - I've been here about 7 weeks and the brick homes that were just being started when I moved in are "almost" finished.

    It would seem that the finishing is what takes the longest, though... fittings, wiring, plumbing, windows, tiles, carpeting, cabinets, kitchen, etc.

    IIRC the frames went up in just days, roof/walls in a few weeks. A big new house was built next to my parents place; being a "kit home" it looked like a mostly finished house on the outside in less than a month...

    1. Re:What about the finishing? by atavus · · Score: 3, Insightful

      Having worked construction myself, a few years ago the "on time" schedule for a house was 90 days. These were LARGE houses, 3k-5k sq ft. And the super is always trying to finish quicker, and schedules have gone down, but I don't know what they are now. As other posters noted, this only does a rough equivalent to a frame (how's it do windows?) and that usually takes a small fraction of the time (10-20%). One job I was on had a crew (4 guys) that framed up 21 houses in 6 weeks. It was amazing.

      So, yeah 6mo is at least double reality.

  23. Re:Sounds like an interesting idea, BUT by Adult+film+producer · · Score: 2, Interesting

    But how would you afford the mortgage if the price of the house was inflated 20% because they use only legal union workers ?

    I'm not really trying to argue this way is right or that way is wrong but just point out how complex this situation is. On top of all of that is the fear mongering about the "Al Queda" infiltrating their way into America through the Mexican/U.S. border..

    We enjoying a great housing market because of cheap migrant labour, should we not take advantage of it while it's there ?

  24. Re:Lame Point in Article by jcr · · Score: 4, Insightful

    Would it be better for those workers to be out of work, than to sustain injuries a couple of times in their lifetime?

    Do a google search for "Broken Window Fallacy". The less labor needed for housing contruction (or any other particular task), the more people are available to do other work (net effect: more wealth in the economy).

    -jcr

    --
    The only title of honor that a tyrant can grant is "Enemy of the State."
  25. Re:400,000+ UNEMPLOYED construction workers the go by jcr · · Score: 5, Insightful

    More like, he wants to make it possible for more people to afford houses at all, and for people to afford better houses than they can with conventional construction methods today: Houses built by people whose job changes from risking life and limb, to supervising machinery that builds a better product faster.

    Man, I can't believe all the luddites chiming in on this discussion.

    -jcr

    --
    The only title of honor that a tyrant can grant is "Enemy of the State."
  26. Concrete - back to the past?? by pecko666 · · Score: 2, Insightful

    Who the hell wants his house walls built only from concrete ?? It is the worst material - bad thermo isolation, heavy, and you can NOT tear down your house easily after its lifespan (do not lauhg, this IS often big problem!). Not to mention you are unable to do some small changes inside of your won house after 5 years, because IT IS ALL ONE BIG BLOCK OF CONCRETE !!

    1. Re:Concrete - back to the past?? by Detritus · · Score: 3, Informative

      It has one big advantage, noise. A friend owned a condo that had concrete floors and walls. You never heard your neighbors and you could listen to music as loud as you liked without fear of annoying your neighbors.

      --
      Mea navis aericumbens anguillis abundat
  27. Re:I wonder how long... by l0ungeb0y · · Score: 4, Funny

    "If no one has a job then no one has money... but theoretically we also wouldn't have to pay for anything since robots would be doing all the work.

    And that's where you are wrong, you see, I am currently developing a means to utilize the unused processing cycles of the human brain (and for the average slashdotter like yourself, that's quite a few) to allow for unimaginably parralel computing power. This massively distributed neural computing network will in turn assist in the development of a new form of energy procurement which will allow for a cheap and infinitely renewable energy supply allowing the exponential expansion of our robot workforce and robot armies.

    This will culminate in a new society where the average citizen will no longer physically work, but instead recieve e-credits for computing cycles performed in the comfort of our many power-station multiplex theatres.

  28. Soon, houses that will be robots! by Man+in+Spandex · · Score: 2, Funny

    Robots building houses? That's swell but even better would be robots building houses who are actual robots!

    Then Professor Frink's plan will be a reality:

    Professor Frink: Well, as you can see, when the burglar trips the alarm, the house raises from it's foundations and runs down the street, round the corner to safety... *house burns*

  29. Re:I wonder how long... by ispepalocacoc · · Score: 2, Interesting

    If I understand you correctly (I may not since I'm an "average slashdotter" as you put it), then they new society you invision terrifies me.

    According to your plan, the more brain cycles you provide the richer you get... Unfortunately, it will be the stupid people getting richer, the unimaginative dull minded people... and since money gets you power, it will be these people in power... controlling the robot armies. As we all know, stupid people leading large armies is not a good thing.

    --
    I Love Alberta Beef
  30. Re:Perhaps not useless, but.... by Rei · · Score: 2, Informative

    Moon dust is really interesting stuff - so unlike anything we've got on earth. For one thing, it has iron in it - not iron oxide, but pure iron metal. It's sparse, but present. And it's already in a fine powder - you run the dust across a magnetic plate, and you've got a perfect material for powder metallurgy with almost no effort. Powder metallurgy takes very little infrastructure compared to, say, setting up an aluminum or titanium part production plant that takes in raw oxides. Powder-produced objects generally aren't as strong as cast objects, but you don't need as much strength on the moon, and you have a lot more freedom of what shapes you can produce with powder metallurgy.

    And, of course, moon dust naturally does the "basics" - radiation shielding, thermal insulation, etc, if you pile enough of it on top of your buildings. There's also a lot of theoretical, but almost certain to work things that you can do with it. For example, you can ship epoxy or plastic powders for use as a cement for a moon dust "concrete", so that you send relatively little weight and get a lot of structural material out of it.

    --
    sed "s/SJW.*$/... never mind. I was about to say something stupid, and also, I'm a troglodyte./Ig"
  31. Re:Lame Point in Article by gabba_gabba_hey · · Score: 3, Insightful

    Hmm, that would seem to depend upon the state of the economy. If those 400,000 are only able find other work at walmart or mcdonald's, I don't really see how this is a net gain. The same amount of wealth may be circulating in the economy, but the overall standard of living has been reduced.

    If they are able to retrain and find work in a skilled field that pays as well as their prior position did then, yes, there is a gain.

  32. Re:This is new? by Darkman,+Walkin+Dude · · Score: 2, Informative

    No, you didn't RTFA...

    A wall alone does not make a house. A contour crafter would also need to insert plumbing pipes, electrical wiring, and ventilation ducts in walls as it builds them. The prototype can't do that, but Khoshnevis sees that as a trivial problem: "The second hand on your watch was placed robotically on a tiny shaft. Modern robotics can achieve tight tolerances and very high speeds. So having segments of tubing robotically inserted, put atop one another, and welded together as the wall goes up is really a no-brainer."

    Or if you did, you didn't understand it....

  33. Re:More identical boxes by DerekLyons · · Score: 4, Insightful
    Of, for crying out loud! Why do moderators mark someone "insightful" when they obviously couldn't be bothered to RTFA?
    Because that someone bothered to think about the issue.
    This machine is like a stereolithography machine that works in concrete. If you don't want an identical box, then use a different design! It will extrude a concrete structure in any shape that the concrete can support.
    Ok, so who pays for the new design and it's translation into a form the machine can understand? The humans that currently build houses can build to any shape the material can support - yet they rarely do. Why? Because a design costs money, serious money, to create from scratch. (Figure U$4-8k for a set of custom plans.) Because of this, subdivisions tend to be built to a few nearly identical designs. (Doing this also allows a savings by purchasing windows, doors, etc... straight from the manufacturers catalogs and in bulk.)
    With this technology, fully custom housing becomes affordable.
    Considering that 60-75% of the material and labor costs of a house come from the things this machine does not do... (I.E. interior finish work.) I seriously doubt it. If your house is significantly custom (I.E. cabinetry and windows), that percentage goes up steeply.
  34. Re:This is new? by CyberDave · · Score: 2, Insightful

    The walls are the easy part.

    I dunno, I'd suspect the walls are the hard part. I think of it like this: if you're building, say, a moon base, you send up a robot to build the raw structure and seal it all in. Then your astronauts can go up there and find a pre-built habitat waiting for them. All they need to do is add a little bit of wiring and plumbing and artificial atmosphere, but that'll be easy since they're already protected from the lack of atmosphere and whatnot. Or something like that.

  35. Pre-fab is more likely to work by xixax · · Score: 2, Informative

    Thanks to CAD, new "factory" homes are very customisable. All the roof truss shops in our town use CAD, the broad design is done and the software does all the fiddly stuff and spews out a cutting list which gets fed to automated cutting and assembly equipment). My uncle (who works in construction) hates it because the designs get more and more complex each year, and he sometimes thinks that the designers are "playing video games" rather making simple, solid weather proof roofs.

    As for walls, he's more impressed with the lightweight foam modules. Rather than lugging and lifting heavy, potentially dangerous stuff around, you build something from large foam blocks and then pump it full of concrete.

    Both methods will (for a long while I'll bet) be more practical and of higher quality than on-site methods like the wall builder: Builder assemble light weight foam foundations that are then filled with concrete (pumped in), then an automated crane (think those log harvesters) lifts in and secures prefab sections.

    Xix.

    --
    "Everything is adjustable, provided you have the right tools"
  36. Re:More identical boxes by jay-be-em · · Score: 2, Insightful

    "Of, for crying out loud! Why do moderators mark someone "insightful" when they obviously couldn't be bothered to RTFA?"

    Because the moderators don't RTFA.

    --
    "Orthodoxy means not thinking--not needing to think. Orthodoxy is unconsciousness." --Eric Blair
  37. Re:I wonder how long... by Anonymous Coward · · Score: 2, Interesting

    Weren't we all meant to be wondering what to do with all our spare time and excess money now, according to the happy predictions of the 1950's?

    Comfortable squalor may well beat being on call all the time and always striving for cheaper & faster...

  38. Re:I wonder how long... by RicktheBrick · · Score: 2, Insightful

    We should not even consider this as a solution to our building problems. We should be building underground. We have the technology to build houses that will last for hundreds of years and use a fraction of the energy we use today. When a hurrican or a tornado hits where we live we would only have to stay indoors that day. Total cost of ownership divided by the several generations that would live in the house would be alot less than what people pay today for their houses. Today there is no way we can spread the cost of a building over several generations. No one is willing to invest in a building with return of investment being over a hundred years. There is only one way and that is for the government to build these houses and charge rent on how well the house is maintained by the people renting it.

  39. Thomas Edison's Concrete Homes by westlake · · Score: 2, Interesting

    Edison was building "pre-fab" concrete homes in 1907. But his ultimate design was singularly ugly and dispiriting even as low-income housing. The simplest of household repairs and remodeling were a nightmare. Why Dolores Chumsky Hates Thomas Edison

  40. Re:A neight feet tall and six feet wide phototype. by lezerno · · Score: 2, Insightful

    The thing about this is that it doesn't really do anything. Building a house is not just building a wall. This is like pouring a concrete wall that only takes two days out of the 90 day process. This machine will have to be setup, fed materials, cleaned, taken down, and transported to the next site. It does absolutely nothing new, it only does it in a more complex way.

  41. house "kit" via US mail by peter303 · · Score: 2, Interesting

    In the early 1900's the Sears Catalog used to sell build-it-yourself houses for around $2000. A lot of them are still inhabited.

  42. Re:Lame Point in Article by Anonymous Coward · · Score: 3, Insightful

    To paraphrase:
    "Yeah, we should really ban tractors because they put all those farmers out of work! Now the farmers will have to try and find a job at Walmart or McDonalds!"

    "Yeah, we should ban nail guns because they put all the hand nailing carpenters out of work!"

    Repeat ad infinitum ...

    You don't see how this is a net gain? See, new wealth is created by more efficient use of resources and labor, which leads to the overall standard of living increasing.

    Improvements that put people out of work and force them to use their labor in more valuable ways is why we don't still all live in one room huts with an outhouse or ditch.

    Go read a book about Basic Economics before you ever comment on anything economics related again!