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The World's Tiniest Power Supply Unit

An anonymous reader writes "This year at CES members of the press got to grab a glimpse of the world's tiniest power supply. Well actually it is the world's tiniest 12V snap-in ATX DC-to-DC power supply, but you get the idea. This unit produces 120W of power and is about the size of two AA batteries. It is specifically designed for use with Mini-ITX motherboards, but can be used in many other applications."

28 of 176 comments (clear)

  1. Will this work off of a car 12V? Some other links by dada21 · · Score: 3, Informative

    For years I worked on a viable PC-for-the-car. This is before Microsoft had their operating system (failure) for car stereos, and before the CarPC was even a thought by the designer. My biggest problem was finding a cheap, small and capable 12DC-DC power supply. Even a few years ago they were basically impossible to find.

    I'm glad to see there is now a market for these power supplies (although I'm sure this isn't for car applications). I wonder how efficient it is -- and how much heat it gives off. The article was a bit...sparse.

    I miss my old car PC -- 8 years ago it could do so much more than anything else I've seen. Considering how much time I wasted, I wish I kept all the software and code.

    A couple more links to the picoPSU:

    http://www.mini-box.com/s.nl/sc.8/category.13/it.A /id.417/.f

    http://www.bit-tech.net/news/2006/01/07/pico_psu/

    http://www.epiacenter.com/modules.php?name=News&fi le=article&sid=718

    http://www.realtechnews.com/page/2/

    And, of course: http://www.digg.com/hardware/World_s_smallest_powe r_supply_-_the_picoPSU

  2. $50 + S&H Each & Manual Link by eldavojohn · · Score: 5, Informative

    They sell them here for $50 if you're interested in putting one in your mod or computer.

    You may also be interested in the pdf guide for the picoPSU-120.

    --
    My work here is dung.
  3. DC-DC, so don't get excited by chriss · · Score: 2, Interesting

    Very nice, very small, but only converts DC to DC, so there will still be another brick doing AC-DC conversion beneath your super tiny designer micro case or nanomac. Nice nonetheless, maybe one could fit those to work with existing DC networks for household appliance, so we can finally have a network of toasters, smart Japanese toilets, mirco ovens, light switches and artificial pets. Or maybe we'll just build more efficient computers that run by power over ethernet.

    Chriss

    --
    memomo.net - brush up your German, French, Spanish or Italian - online and free

    1. Re:DC-DC, so don't get excited by bluelip · · Score: 5, Insightful

      >>Very nice, very small, but only converts DC to DC.....

      That's the point for many ITX boxes. Devices running on 12 Vdc are wonderful for vehicles. This is a much cleaner solution for the PC in my vehicle.

      --

      Yep, I never spell check.
      More incorrect spellings can be found he
  4. What input range does it take? by nweaver · · Score: 2, Insightful

    What input range does it take? Is it suitable for automotive use?

    --
    Test your net with Netalyzr
    1. Re:What input range does it take? by Animats · · Score: 2, Informative
      Is it suitable for automotive use?

      Probably not. The data sheet says it's only intended for use with the manufacturer's matching 12V supply. Automotive power is very noisy, drops to around 6V during starting and can show big inductive spikes well above 12V. There are automotive power supplies which handle that just fine, but this isn't one of them.

  5. External power brick not shown.... by Kenja · · Score: 4, Insightful

    " it will have to be used with an external AC-to-DC power converter"So this is just like all the other mini itx adaptors in that it requires an external brick to provide the juice. Who cares how small the internal part is?

    --

    "Have you ever thought about just turning off the TV, sitting down with your kids, and hitting them?"
    1. Re:External power brick not shown.... by un1xl0ser · · Score: 2, Insightful

      Lots of the people using this would be putting this in their car, or running it off of batteries.

      They probably don't ship with a transformer.

      --
      v4sw6PU$hw6ln6pr4F$ck 4/6$ma3+6u7LNS$w2m4l7U$i2e4+7en6a2X h
    2. Re:External power brick not shown.... by TigerNut · · Score: 2, Informative

      The function of the DC-DC converter is to take the 12V (+/- some tolerance) input, and turn it into regulated 1.8V, 3.3V, 5V, and -12 Volts (or whatever) at much higher current levels. Since it's 96% efficient at doing that, you'll only generate about 5 watts of heat even when you're pumping 115 watts into the CPU, hard drive, and motherboard. Finding or building a 115VAC to 12VDC power brick is pretty easy by comparison, and it's also subject to a lot of regulatory requirements that the DC to DC converter itself isn't. There is a lot of merit to separating out the two parts of the problem, especially since cars and RV's (for example) don't need the 115VAC to 12V step in the first place.
      My only question would be, as others have already asked... is the 12V input tolerant of the automotive environment? SAE has a standard (J1211? Can't remember...) that specifies the typical extremes for voltage spikes due to boosting screwups, alternator load dump, and various motor load transients. If this module was designed to survive that stuff, then that would be great.

      --

      Less is more.

  6. Re:Will this work off of a car 12V? Some other lin by craigmarshall · · Score: 4, Informative

    > I'm glad to see there is now a market for these power
    > supplies (although I'm sure this isn't for car applications).
    > I wonder how efficient it is -- and how much heat it gives
    > off. The article was a bit...sparse.

    From the article:

    "The pico-PSU boasts an over 96% efficiency rating"

    and:

    "No enclosure or cooling is needed."

    Craig

  7. Perfect for IBM by digitaldc · · Score: 3, Interesting

    IBM can incorporate this into the World's Smallest Computer.

    --
    He who knows best knows how little he knows. - Thomas Jefferson
  8. I wouldn't call it a supply exactly by Weaselmancer · · Score: 3, Insightful

    It takes dc and supplies dc. Doesn't that make it more of a converter?

    And if so, it's no big deal. You can buy decent switched cap converters at Digi-key for a couple of bucks. I bought one not too long ago to step 14v down to 5 and supply 4 or so amps, and it was about the same size. The small footprint at 120w is fairly nifty, but otherwise I don't see the big deal.

    --
    Weaselmancer
    rediculous.
    1. Re:I wouldn't call it a supply exactly by thebdj · · Score: 2, Informative

      Technically that makes it a power supply. The word power supply actually encompasses a few things and is mostly meant to be used to avoid having to explain to those who are not tech literate was an inverter, converter, or a rectifier...well I think most EE's I know even call rectifiers (AC-DC conversion), AC to DC converters, but then again most of us hated power courses.

      Yes, this device boils down to be nothing more then a DC-DC voltage converter, but it is a power supply since its job is to take the input voltage and properly convert it to supply the right voltage to the rights lines. Well that is enough talk about power for one day...

      --
      "Some days you just can't get rid of a bomb."
  9. Re:Will this work off of a car 12V? Some other lin by AndroidCat · · Score: 5, Funny

    Never mind that! How many trees will I have to tap to power my server?

    --
    One line blog. I hear that they're called Twitters now.
  10. Please by guillebot · · Score: 2, Informative

    To the editors: Don't let the words "produce" and "power" be together. You cannot produce power. You can deliver, provide, etc. But definitely you don't produce power in a power supply.

  11. Re:Will this work off of a car 12V? Some other lin by kfg · · Score: 2

    How many trees will I have to tap to power my server?

    All of them.

    KFG

  12. Re:Cluster by AKAImBatman · · Score: 2, Informative

    Unfortunately, the answer is that the brick is exactly big and noisy as your existing 480W power supply

    I have a laptop sitting next to me that disagrees with you.

  13. Smallest by Nom+du+Keyboard · · Score: 3, Informative
    This unit produces 120W of power

    That wouldn't even power my video card.

    --
    "It's the height of ridiculousness to say for those 9 lines you get hundreds of millions."
  14. Re:Will this work off of a car 12V? No it won't ! by Anonymous Coward · · Score: 2, Interesting

    Will this work off of a car 12V?

    No it won't - at least not very long ;-)

    Modern computers need most of the power on the 12V Rail.

    This powersupply is not a 120W unit as advertised, but a 40W(sustained) or 60W(peak) power supply for 3V3 and 5V.

    The 12V rail is just switched through from the input source (specified as +7..+22V).

    If you supply +22V to your Motherboards 12V-Input, or to drives, you will likely fry them. Most would be specified at 12V +/- 10%.

    However, even if the device you connected to this supply needs only 3V3 and 5V, I still wouldnt want to connect the powersupply to a car battery while the engine is running.

    A car battery usually supplies between 11 and 12 Volts when the motor is off. When the motor is running, the alternator generates 14.1V and the battery is loaded from this constant voltage source.

    Automotive electronics ist usually specified for a +60V "load dump", which means a powerhungry device like a solenoid is switched off and then the alternator takes tens of ms to adjust to the sudden reduction in power consumption.

    If the battery cannot absorb the resulting excess current surge (because it is either bad, empty(e.g. after a jump-start), or the terminals disconnect momentarily), this power supply will see up to 60V at its inputs, or has to clip dozens of amps.

    There is no space for the neccessary large surge arrestors on the board, so this will probably blow the input caps and the mosfets of the switcher.

    But still, even a 40W power supply is impressive in this form-factor.

  15. I would wait by RickPartin · · Score: 2, Insightful

    Every time a new device comes out, especially consumer electronics like the PSP and iPod I give people the same advice: wait. The early adopters are beta testers. Wait a year or so for people's computers to blow up from this new power supply and then buy your bug-free version for cheaper.

    Please note I have never used this power supply before and have no idea how well it's made. I'm just making a general statement on electronics.

  16. The world's largest power supply by sbirnie · · Score: 2, Funny

    The XBox 360's.

  17. W00T for me! by temojen · · Score: 3, Interesting

    Now I can build a single box cluster without needing multiple AC-DC power supplies. They can all be run off HDD connectors from the main PSU.

  18. Re:Cluster by jandrese · · Score: 2, Informative

    You have a laptop that draws 480 watts? Are your legs charred black or has it melted to the table yet?

    The big difference with laptop power supplies is that they only have to supply 10-60 watts (depending on the laptop in question) and can get by with just passive cooling (although some laptops heat their bricks up a lot). There are also super-quiet power supplies for desktops, but none of them can supply 480 watts. At current efficencies that is just too much power for a reasonably sized passive device to dissipate.

    --

    I read the internet for the articles.
  19. DC/DC Converter not a Power Supply by Wansu · · Score: 2, Informative



    This is a DC-to-DC Converter, not a Power Supply. Nonetheless, the power density is impressive. Point of load regulation is better anyway. You can get by with a single output power supply and simpify the wiring. Just use converters where you need the lower voltage.

    --
    Wansu, th' chinese sailor
  20. Re:Will this work off of a car 12V? Some other lin by Brain_Recall · · Score: 4, Informative
    My guess this will not be well suited for automotive applications. Car alternators actually produce more like 13.8 volts while running, since lead-acid batteries require a higher voltage source to charge. Also, automotive electrical systems can swing wildly when kicking on power-draining devices such as headlights and air conditioners (the auto industry is starting to setup a 40V spec to help power these systems while keeping the voltage stable).

    I believe current auto computers have a hefty filtering package to work under these varying conditions. The Pico-PSU doesn't seem to have enough filtering to be directly plugged in. However, a smaller external voltage regulator to handle the spikes/drops would probably do wonders for it.

  21. Nice Nice by jrmiller84 · · Score: 2, Informative

    It's nice to see these start getting some more attention. I've been a long fan of the works of the people over at http://www.mp3car.com/ and they use these quite extensively. Any tech savy person will love the things these people are doing. It's quite amazing. Needless to say when Im out of college this will be one of my first projects.

    --
    I will forever be a student.
  22. Why bother? by futurekill · · Score: 2, Insightful

    Isn't this just a passthrough at this point? If you have to have an external AC->DC converter, then why not just stick the how PSU outside the box...

    --
    The gates in my computer are AND, OR and NOT; they are not Bill.
  23. Re:Why would you need 1? by choprboy · · Score: 2, Insightful

    No, you weren't wrong, just slightly narrow in scope on your definition of a power supply. The purpose of a power supply is take an input power and provide clean output power in the form of AC or DC at one or more voltage levels to an end device. In the case of standard computer supplies that means transforming the 120V AC power coming in (AC being a far more efficient means a long distance power transmission) to a stable 12v/5V/3.3V/-5V DC output for use by the local electronic components.

    A typical switching power supply accomplishes this by: a) Run the 120VAC thru a transformer, down to ~24VAC
    b) Rectifying the output with diodes, filter with bulk capacitors to ~24VDC.
    c) "Chop" the DC voltage into several subvoltages by turning a transistor feeding a buck coil on/off at high frequency (~10kHz).
    d) Filter the resulting subvoltages with bulk and fine capacitors, resulting in a smooth clean output.

    Skips step "a" (and "b"), making it convient to run off an available 12V source (say your car outlet). Telco DC power supplies have long done the same thing off ~48V DC power.

    That being said... Despite the apparent enthusiasm, I have a very hard time believing the claim that this is possibly a 120W power supply for 3 distinct reasons:

    1) If you take the specifications at face value, at full power this would being drawing 10.4 amps (claimed 96% eff.) in the 12V input. Given that the input wires appear to be 18AWG (standard ATX wire gauge), the wires would be cooking at that amperage. Typical transmission current ratings for 18AWG stranded copper is 2.3 amps.

    2) The power connection appears to be a standard phono jack, again not suitable for 10 amps.

    3) I only see 2 coils, 2 capacitors, a handful of diodes, possibly an inductor, and the chopper ciruits are most likely ICs sandwiched between the boards, in the pictures. That means there are only 2 buck transformer circuits, one taking 12V to 5V and one taking 12V to 3.3V, leaving 12V output unfiltered (highly noisy do to switching) and the 5/3.3V very rough under any significant power draw.

    Therefore, given the above... I can;t see this power supply realistically providing more than ~30W at best, being very noisy while doing it....