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Fewer Heat Shield Dings on Shuttle Discovery

According to NASA, the amount of damage to thermal tiles noted on Discovery was significantly lower after the latest mission. According to the report, there was a 33% reduction in the number of dings on the belly of the orbiter and an almost 50% reduction in the number of hits greater than one inch. This would seem to indicate that the new foam is working better. "The vehicle looked very good," Thomas Ford, a member of NASA's ice-debris inspection team at Kennedy Space Center, said Wednesday. "It's definitely gratifying."

37 of 118 comments (clear)

  1. A flight every 6 weeks by QuantumG · · Score: 3, Insightful

    Wouldn't that be great. I really like this new administrator.

    --
    How we know is more important than what we know.
    1. Re:A flight every 6 weeks by Anonymous Coward · · Score: 2, Informative
      Wouldn't that be great. I really like this new administrator.


      Currently only Russians are able to do that. Shuttles' turn-around time is way too long and even though there's less damage it still takes one person a week per tile to repair.

    2. Re:A flight every 6 weeks by QuantumG · · Score: 3, Insightful

      Nah. The shuttle was a bad idea in the first place. They need to finish the job they promised to do and then scrap it. Then they need to offer prizes and contracts to industry for competing launch services (note: actual products, not bids, not designs) to seperately launch humans and payloads.

      --
      How we know is more important than what we know.
    3. Re:A flight every 6 weeks by Anonymous Coward · · Score: 2, Funny

      Currently only Russians are able to do that. Shuttles' turn-around time is way too long and even though there's less damage it still takes one person a week per tile to repair. It's a good thing that NASA has more than one shuttle, and a good thing also that NASA has more than one employee! :-)

  2. What about... by darkrowan · · Score: 4, Funny

    ... the bleeps, the creeps, and the sweeps?

    --
    AccountKiller
  3. the only explanation by User+956 · · Score: 2, Funny

    According to the report, there was a 33% reduction in the number of dings on the belly of the orbiter and an almost 50% reduction in the number of hits greater than one inch.

    Clearly they didn't let the female astronaut make the return trip. I'm guessing they also didn't find any rubbermaid garbage cans crushed under the rear wheels, right?

    --
    The theory of relativity doesn't work right in Arkansas.
    1. Re:the only explanation by kfg · · Score: 5, Funny

      Yeah, it's true, statistically women put a lot more dings in the vehicle than guys, but I'm afraid the guys blow them up a lot more.

      And it's a cheap shot against women to make fun of them for it. Their notorious inability to judge distances is all the fault of the guys in the first place.

      They keep telling them that this:

      _________________________________________

      . . .is twelve inches.

      KFG

    2. Re:the only explanation by njchick · · Score: 4, Informative

      Actually, a female astronaut commanded the Return to Flight expedition, also aboard Discovery, which was also a very "clean" flight in terms of the tile damage.

  4. One sparrow does not make a spring by malchus842 · · Score: 2, Interesting

    But, we can hope! If they can make the launch every 2 months or so, that's going to be amazing - they have fewer orbiters than before, so it's pretty agressive. The question is, what comes next?

    It looks to me that the Asian countries are going to take over real space exploration. That's both good and bad. China isn't exactly known for sharing information, but at least they are doing it.

    1. Re:One sparrow does not make a spring by EmbeddedJanitor · · Score: 4, Insightful

      "amazing"? NASA was promising this level of launches over 20 years ago.

      --
      Engineering is the art of compromise.
    2. Re:One sparrow does not make a spring by R3d+M3rcury · · Score: 4, Insightful

      Agreed. And in 1985, they had 9 launches in 12 months. Then they had the Challenger Accident and shut things down from about mid 1986 to late 1988. From 1989-2002, they averaged a little over one every two months. Then they had the Columbia Accident that shut things down from early 2003 to mid 2005.

      So I'd say that, barring accidents, NASA has managed to launch one every two months.

    3. Re:One sparrow does not make a spring by awehttam · · Score: 3, Interesting
      It looks to me that the Asian countries are going to take over real space exploration. That's both good and bad. China isn't exactly known for sharing information, but at least they are doing it.

      No, China is known for sharing information with allies.

      Companies from the United States are not well known for sharing their technology. .

      In fact, the United States is known to be susceptible to private interests affecting their "foreign policy".

      No offense, but every Country in the world deserves to be on equal footing. Military might be damned, and don't be surprised if you see some "competition" as a result.

  5. Can we say... by __aaclcg7560 · · Score: 3, Funny

    Better foam, less ding! Coming to you at your local Starbucks!

  6. no liner? by MoFoQ · · Score: 2, Interesting

    I still don't see why they can't put like a protective liner or coating on top of the fragile graphite/ceramic tiles to protect it.....of course, the coating will harmlessly burn away on re-entry (I was thinking LineX...as they advertise it as being really strong and I think it was Dateline or 60minutes where they showed a concrete cinder block that was coated that survived a 2 story drop)....maybe even make a coating that when it does burn, it leaves a thin carbon film for added heat protection (and fills any micro-cracks in the heatshield).

    Or add a second layer of the super-light tiles that are half the total thickness (not half the protective black but of the backing material).

    o well...maybe it's a cost thing...but I would think the cost of lives far outweighs the cost of the materials, not to mention the cost of the shuttle itself that is saved.

    1. Re:no liner? by Jboost · · Score: 5, Informative

      The heat shields are shaped so the hot regions of the gas are kept away from the shield.

      The problem isn't the heat, but the pressure (that causes this heat as a side effect).
      During re-entry, the shuttle travels supersonic thereby preventing the air to get out of the way fast enough.

    2. Re:no liner? by evanbd · · Score: 2, Informative
      That would be called an ablative heat shield. It's been done quite successfully -- Apollo, Soyuz, and almost every reentry vehicle except the shuttle.

      That said, ablatives aren't easy, especially if you want aerodynamic control as you come in -- it's exceedingly difficult to get them to ablate evenly, which results in weird and unpredictable forces on the lifting and control surfaces.

      If the shuttle had been a capsule reentry system, ablatives would have been fairly obvious. With wings, it's much less clear. What is clear is that it's cheaper to replace the damaged tiles than it would be to do the R&D to give the shuttle an ablative heat shield. And you can't just retrofit it on with an extra layer.

      BTW, I think the choice of a winged orbiter was a mistake in the first place, and that a capsule and ablatives would have been better.

    3. Re:no liner? by prisoner-of-enigma · · Score: 3, Insightful

      I still don't see why they can't put like a protective liner or coating on top of the fragile graphite/ceramic tiles to protect it.

      I can think of one amazingly obvious reason why they don't do it: weight (or, more precisely, mass). Every pound of stuff you put on the tiles to protect them is a pound less the shuttle can carry into orbit. It already can't carry very much (compared to unmanned rockets that are far less expensive to operate), so slapping a few hundred (or perhaps thousand) pounds of stuff on the tiles to protect them is not going to work.

      Now perhaps you'll say that such a coating wouldn't have to weigh much because it could be thin. I will remind you that the foam that brought down Columbia slammed into the wing at about 550mph relative to the shuttle's speed. Any coating that's going to do any good would have to be able to withstand such an impact or it's not worth the weight of the coating. I think you should now realize that any protective coating would have to be (a) very thick and (b) very heavy in order to do any good, which would therefore (c) make the shuttle's cargo-carrying capacity more pathetic than it already is.

      It's a bad design. You can keep applying band-aids all you want, but having the heat tiles exposed to debris damage during ascent is a fundamentally bad design than can't readily be corrected. Ever see a Saturn V launch? Tons of ice shed from the ascent stages, crashing all over the place, yet no Apollo mission was ever in any danger whatsoever because of it. The "valuable" part of the stack was at the top, away from debris, and the heat shield itself was tucked away inside the stack. Until we come up with a way to launch things without cryogenic propellants, this is going to be the preferred arrangement for getting stuff into space.

      --
      In the end they will lay their freedom at our feet and say to us, Make us your slaves, but feed us. - Fyodor Dostoyevsky
  7. 50% less bits of foam falling off!!! by Ant+P. · · Score: 2, Insightful

    Does any other country's space program have a farce^Wproblem like this, and if so why aren't we getting 10 articles a month about them too?

    1. Re:50% less bits of foam falling off!!! by PitaBred · · Score: 2, Insightful

      No other country has a machine capable of what the shuttle can do, though. Nothing has the sheer payload capacity of the shuttle, not to mention the manipulation capabilities once it's in orbit.

    2. Re:50% less bits of foam falling off!!! by ToasterofDOOM · · Score: 2, Informative

      Exactly. The more complex anything is, the more likely it is to be susceptible to many complex problems. We happen to have, for better or worse, a more complex space program than pretty much anyone else. Also, the more complex the support infrastructure that is needed, the more opportunities there are to screw up royally. While we should move on from the shuttle, It should by no means be dead yet. As the late Guss Grissom said, "If we die, do not mourn for us. This is a risky business we're in, and we accept those risks. The space program is too valuable to this country to be halted for too long if a disaster should ever happen." While this is adifferent time, his words still are as true and pertinent today as they were almost a half-century ago.

      --
      I am Spartacus
  8. Shields up by Andrew+Kismet · · Score: 2, Interesting

    Can anyone explain to me how, as the article suggests, less heat shield dings = better foam? I understand that foam falls off and CAUSES these problems, but surely, in orbit, there are a lot of other small things flying around? Like that spatula?

  9. The REAL Test by nmb3000 · · Score: 4, Funny

    ...blah blah blah this new stuff works great...

    I paraphrased a little there, but the REAL test of this stuff would be to park the shuttle in Walmart's parking lot for a few hours. See how it looks after that.

    --
    "What do you despise? By this are you truly known." --Princess Irulan, Manual of Muad'Dib
    /)
  10. How is this significant? by msauve · · Score: 4, Insightful
    They're comparing the most recent flight against a (the) single previous flight.

    Where's the data on all flights prior to that one? What are the maxima/minima and standard deviation? A 33 or 50% variation might be expected.

    --
    "National Security is the chief cause of national insecurity." - Celine's First Law
  11. Hmm by cheese-cube · · Score: 4, Funny
    ...number of dings on the belly of the orbiter...
    Dings? That's a tad un-technical. Just imagine what things must be like in the control room.
    Can we please have a report on the landing wheelie thingos? I think there was a ding on one of the balancy thingamajigs.
  12. UFO during Shuttle launch STS-114 by Chemkook · · Score: 2, Interesting



    Check out the UFO on the latest shuttle launch ... ( 1 min 20 sec )

    It's not much, but it's another one NASA missed.

    http://video.google.ca/videoplay?docid=-91074674 70463643727& q=ufo+sts

  13. Re:A sad sign of the times.. by belligerent0001 · · Score: 2, Interesting

    I know a guy who is a subcontracter at one of the research centers. He is an IT technician. I get to hear all sorts of stories about these so call 'brilliant rocket scientists'...stuff like "what do you mean I shouldn't store my email in the deleted items folder?" or "my laptop doesn't work when I hit the power button" meaning the power button on the monitor that isn't even connected to the laptop. He also relayed a story of a conversation that happened around the lunch table, they were talking about the mission to Mars. After some debate about "they could do this or that" he had this to say "You know the engineers and scientist that we work with? You do realize that THEY are the ones working on this stuff? Having worked with most of them...you can have my seat on that rocket...". Remember that these are also the people that 'forgot' to convert metric to standard messurements once. It's one thing to 'forget' to do laundry but to forget to translate metric or forget to even include it in the checklist?!?! Until space travel/exploration becomes a private venture there will be slow progress. NASA doesn't get sued when it's human cargo get vaporized, a private company...will.

    --
    "...a civilian some of the time, a soldier part of the time and a patriot all of the time." -Brig. Gen. James Drain
  14. so we could have reduced cost a long time ago by TwoFarWest · · Score: 2, Interesting

    So the foam has been damaging tile for a long time. Would we have had better turn arounds with fewer tile repairs if we had fixed the foam a long time ago? And saved lots of $$$ in the mean time?

    1. Re:so we could have reduced cost a long time ago by ebvwfbw · · Score: 2, Interesting
      So the foam has been damaging tile for a long time. Would we have had better turn arounds with fewer tile repairs if we had fixed the foam a long time ago? And saved lots of $$$ in the mean time?

      The foam has been damaging tiles since they switched away from CFCs to make it in an effort to appease the environmentalists that swore the ozone was being depleted as a result of CFCs. Clearly they compromised safty. Can read about it here - http://flyawaysimulation.com/article1564.html .

  15. Space by Mark_MF-WN · · Score: 2, Interesting

    I think maybe what we're going to see is a rather serious shift in how we think about space travel. I'll bet China is going to come up with some very innovative ideas as they develop their space program. There's the vast amounts of existing expertise available in NASA, the ESA, and what's left of the Russian space program. The ESA and NASA are still pumping out cool new ideas. And now we have the private sector trying to get its foot in the door. With all of this knowlege, skill, imagination, and toil, the dam is probably getting close to bursting, ushering a new age of space exploration and technology. History has shown rather clearly that when you get this much competition (or cooperation -- in science, they're basically the same thing) going on, big stuff happens.

  16. Fixing by Mark_MF-WN · · Score: 4, Insightful

    Thinking of fixing, there was a famous incident in WW2 where a supposedly ruined American aircraft carrier was repaired to battle-worthiness in three days. Its presence in a subsequent engagement created enough confusion among the Japanese commanders to cost them the battle. And you know, America really did once have a reputation for precisely this kind of engineering awesomeness, which helped build America into the industrial giant it is. Could America ever regain this prestige? Maybe... if they'd ditch their hero worship of illiterate business school and start celebrating their genius Scientists and Engineers again, if they tried to be the kind of Country that Einstein immigrated to, rather than the kind of country he emigrated from, if the very idea of someone having a degree other than an MBA didn't make the average American vomit with an intense anti-illectualist rage.

  17. How about they use the old coolant by Racine · · Score: 3, Insightful

    This was never a problem until NASA had to change to a non-freon coolant in the 90s, in order to comply with EPA regulations. Can't NASA get an exemption from this? Is freon that so bad that we can't even afford to allow the Shuttle to use it, at the expense of a kludgy workaround that has, to date, claimed 7 lives?

    --
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    1. Re:How about they use the old coolant by grozzie2 · · Score: 3, Informative

      Actually, this has been a problem since the first launch. Maybe you are to young to remember, but there was a lot of tension for the first shuttle re-entry, because there were tiles missing, apparently lost/damaged during launch. It all worked out ok, so, the attitude became 'oh, lose a few is no big deal'. Eventually it became a big deal.

    2. Re:How about they use the old coolant by ebvwfbw · · Score: 3, Insightful
      Actually, this has been a problem since the first launch. Maybe you are to young to remember, but there was a lot of tension for the first shuttle re-entry, because there were tiles missing, apparently lost/damaged during launch. It all worked out ok, so, the attitude became 'oh, lose a few is no big deal'. Eventually it became a big deal.

      Actually loosing a tile or two doesn't matter. Actually when they switched, tile damage went up dramatically. Read about it here - http://www.capmag.com/article.asp?ID=4448 .

      Environmentalists have lied to us for years. Here is a link to the founder of Greenpeace exposing what he has put us through - http://www.washingtonpost.com/wp-dyn/content/artic le/2006/04/14/AR2006041401209.html . I admire his courage for coming clean in such a public manner. Unfortunately there are still a lot of anti-nuke nuts out there. Looking at my electric bill, I wish they would go away.

      Envoronmentalists have also helped us a great deal. For example eliminating Tetra-ethyl-lead ( http://en.wikipedia.org/wiki/Tetra-ethyl_lead )- a catalyst used to slow down the raction of gasoline burning (a catalyst either speeds up or slows down a reaction by definition). They have also done a lot of other good like taking CO (carbon monoxide) out of the atmosphere from gasoline engines. They said convert it into harmless CO2, a gas that plants need, a gas that promotes life. A "greenhouse" gas and that is a good thing. Plant trees too. Now they are telling us that CO2 causes global warming and it must be eliminated or we all die!

      So the real trick is knowing if they are lying to us or they have something to what they are saying. Take a stand, ban di-hydrogen monoxide! See http://www.snopes.com/science/dhmo.asp

  18. Yet, I couldn't believe by rbanffy · · Score: 2, Insightful

    Yet, I couldn't believe they never inspected the orbiter fully while still in orbit until after they lost Columbia.

    I always imagined someone did a spacewalk (even as spacewalks are dangerous) during one of the first flights to inspect the spaceship for damage done during lift-off. This is not the way to do engineering - building something extremely complex and expensive and not learn every tiny bit it has to teach.

    The sad part is that lives could have been saved.

  19. Build a space bus. by arthurpaliden · · Score: 2, Insightful

    NASA needs to scrap the shuttle. Then scrap the CEV. Then with the freed up money build a 'true space exploration vessel' that will be docked and serviced at the ISS. You use the current crop of heavy lifters to get the parts and supplies up there and the Soyuz to transport the people up and down. Why wast money reinventing what we have already.

  20. Generalization by Mark_MF-WN · · Score: 2, Insightful

    Everyone generalizes all the time. If you didn't generalize about absolutely everything, you'd be incapable of any action or thought whatsoever. Generalizing about the majority, of course, is particularly appropriate, since the majority is precisely the group about which generalizations are accurate. And reality is that Americans are an extraordinarily anti-intellectual people. Not at the nearly the same level as the totalitarian regimes of the 30s and 40s (where intellectuals were sometimes jailed or killed) or modern Islamic states (where intellectuals are consistently jailed or killed), but definitely far worse than other modern industrialized western nations. Some nations actually put scientists on their currency. I think Fermi would look quite smashing on a $50 bill, don't you? Edison could be on $100, Tesla could go on dollar coins (heh). Feynman, being an accomplished safecracker as well as a scientific genius and brillian teacher, could get the $1000 bill. It makes a lot more sense to celebrate these people that actually improved the world in a very real way, rather a bunch of jackasses whose only redeeming quality is that their lies were relatively consistent and easy to fall for.

  21. New Foam? Not. by LooseChanj · · Score: 3, Interesting

    This would seem to indicate that the new foam is working better.

    The foam itself hasn't changed at all, so that comment is misleading. What's been changed is where the foam is applied.

    Oh, and there's two types of foam btw. There's the stuff that gets sprayed on the acreage areas of the tank (which is applied by machine), and there's the foam that's hand applied to stuff that needs a bit more precision. The acreage foam is the new environmentally friendly stuff you hear blamed for the Columbia accident. Which is ironic, because it's the other foam, the hand applied variety, they've had so much trouble with. And guess what? It's the older, non "evironment friendly" type, and it's also the type that caused Columbia's disaster.

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