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Old Electric-Car Batteries Put Into Service For Home Energy Storage

Hugh Pickens writes "Josie Garthwaite writes that old electric car batteries degraded below acceptable performance levels for autos still have enough life to serve the grid for at least ten years with a prototype announced by GM and ABB lashing five Chevy Volt battery packs together in an array with a capacity of 10 kilowatt-hours — enough to provide electricity for three to five average houses for two hours. 'In a car, you want immediate power, and you want a lot of it,' says Alexandra Goodson. 'We're discharging for two hours instead of immediately accelerating. It's not nearly as demanding on the system.'" (Read on, below.) Pickens continues: "Deployed on the grid, community energy storage devices could help utilities integrate highly variable renewables like solar and wind into the power supply, while absorbing spikes in demand from electric-car charging. 'Wind, it's a nightmare for grid operators to manage,' says Britta Gross, director of global energy systems and infrastructure commercialization for GM. 'It's up, down, it doesn't blow for three days. It's very labor-intensive to manage.' The batteries would allow for storage of power during inexpensive periods for use during expensive peak demand, or help make up for gaps in solar, wind or other renewable power generation. One final advantage of re-using electric car batteries is that the battery — the most expensive part of an electric car — remains an asset beyond its useful life in the vehicle. 'If there is a market in stationary power for spent batteries, consumers could recognize this as an increased resale value at end of life, however small,' says Kevin See."

38 of 198 comments (clear)

  1. This will boost the electric car market by i · · Score: 4, Interesting

    If you can reuse parts of your electric car for your household for economic benefit (and maybe as backup for blackouts) it makes these high priced cars more valuable and therefore expand the potential market.

    This will also potenially create a battery market for house backup for blackouts or accomodation to possible day to night price difference.
    Which also will expand the battery market. All this will lower the production unit costs for batteries.
    And here the cycle begin again... :)
     

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    1. Re:This will boost the electric car market by AmiMoJo · · Score: 4, Interesting

      They are already using EVs as whole-house backup power supplies in Japan. A Nissan Leaf, a relatively small car, has a 24KWh battery pack. You can run a typical Japanese house for a few days from that in the event of an emergency.

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    2. Re:This will boost the electric car market by robot256 · · Score: 3, Informative

      You don't even need to take the battery out of the car to use it in an emergency, if you don't mind bolting a few cables under the hood. A 24kWh Nissan LEAF can power a refrigerator for 3 days. http://www.wusa9.com/Sandy/article/227657/474/Charge-It-One-Mans-Solution-To-Power-Outage

    3. Re:This will boost the electric car market by swillden · · Score: 4, Informative

      That's an interesting solution. A Leaf's battery (24kWh at 400V) will actually power a whole house for a couple of days, but that would require getting direct access to the main battery output to sustain whole-house amperages. What he did was to connect his fridge to a small inverter, which he connected in turn to the Leaf's 12V battery. The 12V battery in a Leaf is pretty much an ordinary car battery (a little smaller than most), whose normal use is to power the interior amenities of the car. Like any other 12V car battery, it would be depleted before too long... but the Leaf automatically recharges the 12V battery from the main battery as needed.

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  2. Re:If it's too puny for a car... by feedayeen · · Score: 4, Insightful

    2 hours?! For us, east coasters, 2 hours don't make any difference... for others will be too... soon enough...

    And you can't use it in an off-grid solar setup - there aren't many charge/discharge cycles left...

    It's difficult to read your post and understand what you are trying to convey; but I am assuming that you're talking about Hurricane Sandy based on your reference to the East Coast. This is not for that.

  3. Re:Doesn't add up by SJ · · Score: 5, Informative

    Your house uses more than 10kw? I really have to ask, what the heck are you doing??

    I have a modest 4x2 house, with a stay-at-home wife and 2 kids. Big screen TV, and all the other creature comforts and I wouldn't even come close to use 10Kw.

    In this instance I have to say 'you're doing it wrong'.

  4. Re:Doesn't add up by dimeglio · · Score: 2

    If you turn off heating and air conditioning you should be using a lot less than 10kW.

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    Views expressed do not necessarily reflect those of the author.
  5. Re:Doesn't add up by Anonymous Coward · · Score: 2, Informative

    An 800W microwave, 3kW kettle for heating water, 3kW washing machine, and 3kW electric oven leaves you just enough change from 10kW for your big flatscreen TV. At peak time I would also have the tumble dryer running, my 500W PC running, lighting (only 240W, bargain!).

    In total, it's about 14kW at peak usage (thank heavens the heating is natural gas powered, as are the oven jobs and hot water). Heaven forbid if anyone tried to use a hairdryer at that time as well...

  6. For off-grid homes by crow · · Score: 3, Interesting

    While I agree that this doesn't make much sense for most people--the cost of the electricity to keep them charged isn't worth having a few hours coverage in blackouts for most people, this is quite useful for people with off-grid homes in remote locations. I had friends building in a remote location, and running the power lines to the house would cost as much as a solar array with batteries to last through the night. With used electric car batteries, the cost of such a system would drop significantly.

    The idea isn't to have electric car owners make use of their worn-out batteries, but to create a market for them to sell them.

  7. It is so common to see it in India. by 140Mandak262Jamuna · · Score: 5, Interesting
    The grid goes on the blink for so long in India, almost every (middle and higher class) homes have truck batteries that charge from the grid when the power is on and run fans, lights and TV when it is off. A typical truck battery powers a couple of fluorescent lights, and a couple of ceiling fan for about six hours. But they usually do not run air conditioners or refrigerators on batteries.. yet. Last trip I saw advertisement for "air conditioners specifically designed for inverters". (Inverter converts the DC current from the batteries to AC current for the mains. )

    In USA they do not have much use. For emergencies like Sandy, FEMA should simply develop a plan to send the fuel trucks from the army and drive around the affected neighborhoods and dispense fuel for cars in the drive way of homes. The municipalities can collect the cost of the fuel from the homeowners through utility bills later. And the collected money can be considered emergency grants from the federal govt to the municipalities. Once you have an assured supply of fuel in an emergency, we can use the hundreds of thousands of power plants that are already present in these locations.

    The hundreds of thousands of powerplants are typically four cylinder gasoline engines, and a good portion of them are six and eight cylinders, the automobile engines. Presently the alternator is sized to provide just enough electric power for the car. If we design a generator that runs at the right RPM, and connection kits that will allow it to be coupled to an car engine it would be very helpful. I am thinking of some kind of frame, a new serpentine belt, or some way to work off the belt driving the alternator. If FEMA funds the R&D to create these kits, builds them and stocks them, they can be deployed in an emergency.

    In an emergency so many people would happily stay at home and avoid driving around, if they can. But they are all forced to run around looking for food, gas and water. Municipalities should develop emergency plans where their residents simply text to some known number information like, "running short of water/food/gas", "Medical attention needed", "Number of young children = XX". They should consolidate and send around FEMA trucks to bring food/water/gas to them. If people have the peace of mind, they will stay home and let the roads free for people with real emergencies.

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  8. Living off the grid is different. by SpzToid · · Score: 2

    This development will help a lot of folks who don't have reliable access to power. Just because it doesn't matter where you live doesn't mean this feat of technology does not matter to other people somewhere else.

    http://www.haitianproject.org/updates/2012/9/living-son

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  9. Re:If it's too puny for a car... by Smidge204 · · Score: 5, Insightful

    I'm sure all those houses that burned down in Queens had piles of batteries laying around, that's what caused the fire. I'm also sure it's impossible for a normal car without a HV battery pack to catch fire for any reason, including flooding.

    Meanwhile, two dozen all-electric Nissan LEAFs failed to catch fire after the 2011 tsunami that hit Japan.

    (Maybe the Fisker Karma is just a piece of shit. Don't blame the HV battery.)
    =Smidge=

  10. Re:Doesn't add up by Midnight+Thunder · · Score: 4, Informative

    Anyone who needs emergency power isn't going to be using the inductive cooktop, air conditioner and three oil column heaters. This keeps the fridge, tv, radio, and microwave going.

    In addition, if you are wanting to go solar or off-grid, then power supply is only half of the equation. The other half being how to reduce consumption. For example getting a LED based TV instead of a plasma based one or putting stuff into standby (or off) when not bring used.

    As for 10KW per hour, that is huge. What is consuming that much? An industrial level hair dryer?

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  11. Re:Sounds like bullshit. by Smidge204 · · Score: 5, Informative

    This is for grid-level storage, not in-your-home backup. Space and weight are a distant concern compared to cost.

    There is an important concept called demand (or load) leveling. How much electricity the grid demands changes significantly over the course of the day, so you much design your power plants and infrastructure to handle the peak load. However the peak load is only experienced a small fraction of the time, meaning you are considerably overbuilt for maybe 16 to 18 hours of the day - especially late at night when most people sleep. The problem is so severe that many utility providers offer Time-Of-Use rates where electricity during off-peak hours is considerably cheaper (and on-peak considerably more expensive) to encourage people and businesses to use less during the day and more at night.

    Batteries connect to the grid though a charge controlling inverter - a single piece of equipment. During the off-peak hours they absorb excess energy by charging, meaning the generation equipment runs more efficiently and more economically. During peak hours they release the energy decreasing the demand on the system so it doesn't have to be so overbuilt and therefore less expensive to maintain and operate.

    The process of shifting load from peak to off-peak is sometimes referred to "filling the bathtub" and utility providers love it since it makes their lives much easier. Battery storage is a great way to achieve this at the grid level and anyone who manages to develop a cost effective solution stands to make a LOT of money selling and installing such systems.
    =Smidge=

  12. Hybrid Batteries by Sponge+Bath · · Score: 2

    I looked up the capacity of Prius batteries in case anyone is interested: Normal = 1.31kWh (MH), Plug-in = 4.4hWh (LI).

  13. Re:Doesn't add up by hrvatska · · Score: 3, Informative

    Apparently you are not the target market that this is being considered for. Often times solutions are not a good fit for many, but still work for enough people that they are worth marketing. For some people a subcompact car is totally inadequate, for others it's more than enough. Just because you have a need for more than 10kW doesn't mean that this isn't a good solution for millions of others. Many of us do not have air conditioning, electric stoves, electric dryers, or massive flat screened TVs. Our needs are considerably less than yours. I live in a household of 3 people that used 296 kWH of electricity in October. Two of us work from home. My immediate neighbors are probably not using much more electricity than we are. I don't see why a 10 kWH battery couldn't supply us with several hours of emergency power. Why are you so dismissive of a solution that would be perfectly adequate for many others?

  14. Got backup? by SternisheFan · · Score: 2

    In Long Island, N.Y., my buddy's area lost power for almost a week from Sandy, but by using backup battery power he and his family had the only lights in his neighborhood. (He works for a company that provides backup power for office buildings, cellphone towers, phone/computer systems,...) The neighbors all wondered why he had power when they didn't. It's simply because he is prepared for outages when they occur.

  15. Re:Doesn't add up by CohibaVancouver · · Score: 3, Insightful

    That'll work as long as power outages occur only during California weather conditions

    Living without AC is unpleasant but doable. Many millions did it in the 19th and first half of the 20th century. Heat is more important, but in emergency situations you really only need to heat one or two rooms, not your whole house. In the 1998 ice storm, when many Quebecers were without power for many days, people moved into their living room and slept around the fireplace.

  16. Re:Doesn't add up by MtHuurne · · Score: 2

    2000 W is quite typical for an electric kettle, so 3 kW is not crazy. Of course the kettle runs for only a few minutes, so while you can certainly get over 10 kW peak usage, 10 kW sustained is still enormous.

  17. Catching up to Nissan by drinkypoo · · Score: 3, Insightful

    This plan has been built into the Nissan LEAF program since the beginning. The recycling plan for their batteries is to build power storage substations, not just for a few houses. This is a better plan because it keeps the batteries out of people's houses and off their block, for the most part, while not moving them so far away that they won't do any good.

    --
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  18. Re:Doesn't add up by guruevi · · Score: 2

    Your on-demand water heater uses ~100A (@220V which is line power in the US) continuously? That is my entire house's electricity supply (100A breaker) and would cost me about $3-4/hour, that is half a minimum wage in the US.

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  19. Re:Doesn't add up by Miamicanes · · Score: 3, Interesting

    A 10kW generator is *barely* enough to run 2 or 3 10,000BTU window air conditioners. I believe you need ~24kW of 220v capacity to start a normal 2-3 ton central air conditioner.

    It's a shame companies like Carrier, Rheem, etc can't put a little effort into designing central ac units that are "generator friendly" & can start with less inrush current. Like, maybe some kind of transmission that would allow the compressor to spin up slowly, instead of just soaking up 20+ kW for 3 seconds before settling down to half that amount. Or logic to start up the compressor, THEN the blower fan, instead of both at once.

  20. Re:Doesn't add up by ColdWetDog · · Score: 4, Informative

    Geez. My house never hits 10 kW peak. Period. I suppose if my wife were baking something, we had the dryer on AND I was running the welder we might hit that.

    I use a 2.5 kW generator for the house - works great except the electric stove and the dryer. If we are on generator because of a power outage, we can avoid baking, use the propane grill and just air dry clothes. That leaves the computers, lights and miscellaneous bits of civilization to work just spiffily.

    I can't even imagine what he uses 10 kW for....

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  21. Re:Doesn't add up by ColdWetDog · · Score: 4, Informative

    Yo' space ....

    I monitor my power consumption using a Current Cost system (don't necessarily suggest this device, it's a bit wonky, but it works). I get 6 kW running the oven AND the dryer. The hot water heater fires a few minutes every hour during the day. I cannot see a sustained 10 kW load. Ever.

    YMMV but if you're really pulling down that many amps, either you have a bunch of very, very clean people in your household.

    Or you're doing it wrong.

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    Faster! Faster! Faster would be better!
  22. Re:Doesn't add up by budgenator · · Score: 2

    If your 10KW generator doesn't run your whole house, either your generator needs load testing, or you have some really hellacious electric bills. Perhaps a Kill-A-Watt could help you figure out why your electric meter is spinning like a top. For planning purposes electric utillities assume a household uses 1.6KW, your claiming your using 6 1/4 times the typical.

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  23. Re:Doesn't add up by Anonymous Coward · · Score: 5, Interesting

    They do. Newer units are starting to use inverter-driven compressor motors for variable speed. The actual reason to use them is higher efficiency while operating, but a very nice side-effect is virtually no inrush.

    I spend time on several off-grid / renewable-energy forums, and one of the biggest changes for off-grid homes recently is that you can buy inverter-driven mini-split AC units that can cool a (small) home from solar / battery banks without any issue. Several people set the unit to "low" in the morning, and let it run all day, draws only 300W. Won't keep the house cold, in fact the temp slowly climbs through the day, but only to 78 instead of 85-90.

    I have a portable AC unit (roll-around, with the flex hose to exhaust hot air out the window) that uses an inverter. 9000 BTU, draws 1200W or so while running, starts just fine with a little Honda EU2000i generator (1600W continuous, 2000W peak). The 9000 BTU mini-split (standard compressor) in my server closet won't even try to start, the generator just bogs down.

  24. Re:Doesn't add up by PPH · · Score: 3, Funny

    Your house uses more than 10kw? I really have to ask, what the heck are you doing??

    Grow lamps, dude!

    --
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  25. Desulfate lead acid batteries instead by bjs555 · · Score: 4, Interesting

    The FA talks about Li-ion batteries but I've read about people buying dead car batteries real cheap and bringing them back to life by desulfating them with a simple circuit based on a 555 timer. The idea is to pulse the battery at its resonant frequency of about 4 MHz with high voltage pulses to break up the lead sulfate crystals that often cause a battery to fail. Car batteries might be a cheaper alternative to Li-ion batteries for a home system. Here's a link to the circuit:
    http://www.reuk.co.uk/Battery-Desulfation.htm

  26. Re:Questions! by TheGavster · · Score: 3, Informative

    This is a concept study, sponsored in part by GM. The batteries they have are the ones for a Volt, so those are the ones that were used. I'm also going to go out on a limb and guess that they don't have a warehouse full of these setups ready to sell at Home Depot, but that they had some batteries that were used during development of the Volt and have a lot more miles on them then the average consumer-owned car.

    This does show what a technical challenge electric car batteries are: these were charged and discharged beyond the point where they could deliver useful, sustained power to a car, but are still more than capable of handling the lower current, long duration needs of a house. If the nuclear industry could figure out a cool application of their discarded (but still quite energetic) fuel, maybe we could get off of coal ...

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  27. Re:Doesn't add up by imsabbel · · Score: 2

    I strongly suspect you are a retard, or do not know how to use units.

    9kWh per day means that this battery could power your house for over 1 day. That would be a lot more than 2 hours for 5 houses of equal resonse.

    9kW continuous power draw (what you seem to imply by ignorance) would mean that you would burn >$500 in electricity per months, even at extremely low american prices.

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  28. Re:Doesn't add up by drgould · · Score: 5, Insightful

    Here's a wild idea I'll just throw out.

    Don't use the microwave, kettle, washing machine, electric oven, flatscreen TV, tumble dryer and PC at the same time when you're running your generator.

    Crazy I know, but it might work.

  29. Re:Doesn't add up by drgould · · Score: 2

    Lets see, my 10kW generator doesn't even power my whole house, ...

    You don't seem willing to cutback your power consumption during a power outage, but you are willing to sit around in the dark and twiddle your thumbs.

  30. Re:Math by budgenator · · Score: 2

    Why five houses for two hours? Does it not power one house for ten hours? I would prefer the latter...

    Because it's not being designed for homeowners, it's being designed for renewable energy generators to smooth out power swings inherent in renewable power sources; like when a 1.5 MW wind turbine blow a gearbox and catches on fire.

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  31. Re:Doesn't add up by plover · · Score: 2

    In other words, you can always put on more clothes, but there's a limit to what you can take off.

    --
    John
  32. Re:Doesn't add up by MattskEE · · Score: 3, Informative

    As for 10KW per hour, that is huge. What is consuming that much? An industrial level hair dryer?

    It's 10 kilowatt hours not kilowatts per hour. A kilowatt hour is a unit of energy which could supply a 1kW load for 10 hours, or equivalently a 10kW load for one hour, or any other load at power P [kW] for a time t [hours] where t=E/P where E is the energy in kilowatt hours. Power is the rate of consumption of energy, where a watt is 1 joule per second, and energy is what's actually needed to do a given unit of work.

    kW/h is basically a nonsense unit which means 10,000 joules per second per hour. This would be a power "acceleration" unit if you actually wanted to use it. Calling kWh kilowatts per hour is a pretty common misunderstanding that you see a lot in the news so as a EE I feel compelled to clarify when possible.

  33. Re:Doesn't add up by nick1austin · · Score: 2

    In the UK every socket outlet can deliver 3kw (13 amps @ 230 volts). 3kw is normal for kettles which can boil one cup of water in about 90 seconds from cold. OTOH hair dryers don't need that much power because it would be ridiculously hot. For the same reason tumble dryers are usually only 1kw.

  34. 2005 GM Hybrid pick-up truck by calidoscope · · Score: 2

    The 2005 vintage GM (Chevy, GMC) hybrid pick-up tracks had a 120V/20A duplex receptacle n the and a 120V/20A duplex receptacle in the bed. GM had thought contractors might like it as they could run power tools on a remote job site. I was giving some thought to one of these trucks for camping, but ended up going the Duramax route.

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  35. Re:If it's too puny for a car... by Mal-2 · · Score: 3, Funny

    I think he's trying to say that taking two hours to deliver the power necessary to accelerate a car is not only acceptable but commonplace where he lives. If nobody around you is moving, you don't need to be able to react very quickly either.

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