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A Tiny Screw Shows Why iPhones Won't Be 'Assembled in USA' (nytimes.com)

An anonymous reader shares a report: Despite a trade war between the United States and China and past admonishments from President Trump "to start building their damn computers and things in this country," Apple is unlikely to bring its manufacturing closer to home. A tiny screw illustrates why. [Editor's note: the link may be paywalled; alternative source.]

In 2012, Apple's chief executive, Timothy D. Cook, went on prime-time television to announce that Apple would make a Mac computer in the United States. It would be the first Apple product in years to be manufactured by American workers, and the top-of-the-line Mac Pro would come with an unusual inscription: "Assembled in USA." But when Apple began making the $3,000 computer in Austin, Tex., it struggled to find enough screws, according to three people who worked on the project and spoke on the condition of anonymity because of confidentiality agreements.

In China, Apple relied on factories that can produce vast quantities of custom screws on short notice. In Texas, where they say everything is bigger, it turned out the screw suppliers were not. Tests of new versions of the computer were hamstrung because a 20-employee machine shop that Apple's manufacturing contractor was relying on could produce at most 1,000 screws a day. The screw shortage was one of several problems that postponed sales of the computer for months, the people who worked on the project said. By the time the computer was ready for mass production, Apple had ordered screws from China.

91 of 499 comments (clear)

  1. no one in the usa will work for $2.15/hr 60-80 hou by Joe_Dragon · · Score: 4, Insightful

    no one in the usa will work for $2.15/hr 60-80 hours a week + must live on site.

  2. Re by pele · · Score: 5, Funny

    The article never showed the actual screw, I was hoping I'd see a screw...

    1. Re:Re by MightyYar · · Score: 2

      The fact that the owner of the factory was running them over by hand in 1000-piece batches tells me they weren't planning their supply chain very well. Probably a late change to the design that needed to be produced with zero lead time. I'm sure they had them on a plane from China ASAP.

      --
      W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
    2. Re:Re by jythie · · Score: 4, Insightful

      *nod* I think a major element was they discovered the availability they could take for granted in China all of a sudden became supply chain issues when trying to build the same device in TX.

    3. Re:Re by postbigbang · · Score: 2

      I'm thinking the same thing. If Apple hasn't mastered supply chain qualifications, JIT, and the recipe of doing business in North America, then they should've had backup suppliers from China to fill the gap. 1000pc FedEx is expensive from Shenzen, sure, but you don't see other organizations opening up for business without being able to produce their product from a supply chain that's both ready but also able.

      I'm pretty shocked that they would respond in this media piece in the way that they did. Pretty junior.

      --
      ---- Teach Peace. It's Cheaper Than War.
    4. Re:Re by zferrini · · Score: 2, Informative

      I "WAS" a manufacturing engineer in the 90's. Before the Gov't taxed the companies so high that paying workers and paying taxes needed to find something that could make them competitive. Sadly, that meant moving that part of the business model out of the country. Enter NAFTA, this was the loophole that companies needed to move manufacturing out of the country without paying a huge fine. Once the plant was in Mexico, namely Juarez, they were free to move it overseas without a penalty. That one screw shows how much the US Gov't had a hand in destroying the livelihood of the workers in what they call the "Fly over States. And all of you wonder how Trump got elected, look only as far as the Federal Government. And you thought they were looking out for you, ha ha ha ha ha!

    5. Re:Re by stealth_finger · · Score: 2

      As the article states, Apple kept changing the specifications on the screw on short notice, so they wanted a local manufacturer to avoid delays from shipping and long-distance-communication failures.

      And apple have how much money? If they really wanted they could set up the entire supply chain on their own and then outsource capacity to other manufacturers in the US that need 15,000 2.765mm torx penta secu screws or whatever with zero lead time. Wouldn't that be a turn up for the books.

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    6. Re:Re by MightyYar · · Score: 2

      If you read between the lines, Apple threw their assembler (Flextronics) under the bus and Flextronics has refused to comment on the story.

      --
      W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
    7. Re:Re by Rob+Y. · · Score: 4, Interesting

      Look, there's a chicken-and-egg thing going on here. I'm sure that back when electronic devices were made in the U.S.A., there were plenty of local custom screw manufacturers to support them - or else companies made do without custom screws. Now that the entire supply chain has moved offshore, it's going to be hard to move any of it back.

      But maybe if Apple really wanted to have a "Made in the U.S.A." model, they might have reconsidered using some crazy custom screw in the first place. Sure, in mobile handsets, where every nanometer counts in squeezing stuff in, maybe a custom screw really matters. But on a desktop computer? Really? I'm guessing that even in the good old days when Apple built all of its stuff in the US, they didn't have a practical option to use custom parts for such trivial functions as are performed by a screw. It's a screw, folks. The only reason to customize it is to prevent access to whatever it's holding together without a special tool built for that screw. Make do, Apple. If you really want to build in the US, build what today's supply chain can support. And grow the supply chain - just like you did in China, where there were no custom screw factories either back in the day...

      You don't have crazy man Steve Jobs to answer to any more, so you don't need to "keep changing the specs on short notice" to please him. Get your priorities straight and, if you decided that building in the US is the right thing, figure out what you need to do to make it happen.

      --
      Posted from my Android phone. Oh, I can change this? There, that's better...
    8. Re:Re by Comrade+Ogilvy · · Score: 2

      While all you say definitely has merit, Apple charges a premium for desktops that are optimized in various ways that are dependent on the precise form factor, in a way other electronics companies do not bother.

      That Apple found the American manufacturer harder to work with, given their demanding style, is perfectly believable.

      I am skeptical how very meaningful this lesson is for anyone who is not building a superoptimized premium phone/mobile device or who is not Apple doing what Apple does. As there is explosive growth in tiny devices that talk to our phones, it is a question worth pondering carefully, at least for some companies.

    9. Re:Re by Anonymous Coward · · Score: 2, Informative

      You are wrong because tax rates have decreased both for personal income and corporate taxes. In the 80s and earlier US income taxes included brackets at 70% and higher rates on personal income for 100+ of years previously. Corporate taxes have existed since 1919, and were uniformly required by 1949. In 1951 corporate rates were actually 50.75% and typically 40%+ until 1980 when Reagan reduced them, and they they have since fallen to 20%. The decrease is what caused the problem where workers were shafted since corporates had low tax rates and even lower capital gains tax on dividends allowed for wealth to concentrate rather than be distributed to the workers who created it.

    10. Re:Re by DontBeAMoran · · Score: 4, Funny

      They discovered the availability they could take for granted in China all of a sudden became supply chain issues when trying to build the same device in TX.

      Ah, there's the problem. If they wanted to receive screws, they were supposed to buy them from RX, not TX.

      --
      #DeleteFacebook
    11. Re:Re by postbigbang · · Score: 2

      It speaks to the perceived servility of hungry people in the stories I've read. It also speaks to this being a political move to placate accusations of balance of trade deficits, US labor problems, placating Chinese relationships, and much more.

      For better or worse, Apple (at least to me) ends up looking both stupid and not in control of their supply chain, while placating politicos in the US. They're not usually this stupid, although the perceived hubris is par.

      --
      ---- Teach Peace. It's Cheaper Than War.
  3. Impossible! by Pyramid · · Score: 5, Insightful

    If only it was possible to engineer a product using readily available parts instead of custom items specifically designed to stifle repairs and create vendor lock-in. ...if only it was possible...

    --
    ~Any apparent grammatical or typographic errors are caused by defects in your display device.
    1. Re:Impossible! by omnichad · · Score: 5, Insightful

      Let's not stop there on the excuse train. They could still import the screws and manufacture in the US.

    2. Re:Impossible! by NixieBunny · · Score: 4, Informative

      You must not know much about what goes into a modern electronics product. The phones and tablets and laptops being sold today are too small for off-the-shelf fasteners to be used. I make Nixie tube wristwatches in the USA, and I use the smallest American screw I can get to hold them together. That screw is about twice as big as the average screw in a modern phone.

      --
      The determined Real Programmer can write Fortran programs in any language.
    3. Re:Impossible! by b0s0z0ku · · Score: 2

      Except that phones are a common product these days, and standard screws exist for assembling them. Besides, we're not talking about a phone or smartwatch, but about a desktop computer (Mac Pro).

    4. Re:Impossible! by Vanyle · · Score: 3, Funny

      I got an idea, why not use one of the already custom made screws you have instead of creating a new custom-made screw? ooo, i have an idea. With new modern CNC machines you can simply have a serialized system where each screw needs its own bit, and the repair techs have to 3d print a new driver bit for each individual screw when it comes time to work on them!

    5. Re:Impossible! by hackertourist · · Score: 2

      All those custom screws are pointless anyway. Within a few months, screwdriver manufacturers start adding your custom design to their range, and your custom screw is now as accessible as all the previous attempts. All it does is create an annoyance as people have to update their screwdriver sets.

    6. Re:Impossible! by jythie · · Score: 4, Insightful

      I think part of the issue is that these screws are common in China, but in the US they require special runs. Not enough companies in the US use them to justify their mass market here.

    7. Re:Impossible! by StuartHankins · · Score: 3, Interesting

      Ding ding ding, finally someone who understands the issue.

      If we are to bring back manufacturing to the US, we have to start somewhere. Companies who have large volume and specialty requirements probably won't be the first ones leading this, there are way too many dependencies to make this happen. We need some smaller companies with more mainstream needs to lead the way.

    8. Re:Impossible! by Mashiki · · Score: 4, Informative

      Can I put you in touch with Fastnal? Cause our company uses those tiny ass-as-shit screws that are used in cellphones and laptops in our products. They have no problems getting them to either import or doing batch runs of 2000 units, we use one of their local branch offices and have yet to see a delay or missed shipment.

      --
      Om, nomnomnom...
    9. Re:Impossible! by StuartHankins · · Score: 3, Insightful

      It is a national security issue to have independent manufacturing facilities. We don't want to be dependent on other countries' cooperation even if it's our fault we cause the relationship to be tarnished. As we have discovered it becomes more and more difficult to do this as time progresses and processes become even more intertwined and sophisticated.

      There is no reason we cannot have both nurses and factory workers. Everyone needs to eat, give the available hands another opportunity to earn money and help them succeed in society. We cannot be a complete nation without our blue-collar brothers and sisters, and it is morally wrong to want that.

    10. Re:Impossible! by Austerity+Empowers · · Score: 2

      20 years ago I'd have said no, unions suck. But then I joined the workforce, and learned the score. Generally yes, I would support unions the majority of the time. I am not blind to their faults, but I have absolutely no trust or respect for corporate management at any level, and I am management. The difference is that I can simply quit and get a new job at the snap of my fingers. Not everyone can do that, for them, unions are a must.

  4. Re:$3,000 laptop by SirSlud · · Score: 5, Insightful

    The Mac Pro was not a laptop.

    --
    "Old man yells at systemd"
  5. How the hell can you fund a company... by Anonymous Coward · · Score: 2, Insightful

    ...with 20 employees on 1000 screws a day? Wouldn't that bring in like maybe $10 total daily?

    1. Re:How the hell can you fund a company... by Vanyle · · Score: 3, Informative

      I would guess these are not rolled screws. Precision custom screws like this can easily cost > $1 each. One set that we make costs $10 for a screw that is about .250" long

    2. Re:How the hell can you fund a company... by demonlapin · · Score: 2

      These are custom made, not mass produced, so they won't be cheap. And there's probably only one machine in the shop that can be used to make the screws. One employee, eight hour shift, two screws a minute equals 960 screws a day, so it's in the right ballpark.

  6. It's a chicken and egg problem by Mr.+Droopy+Drawers · · Score: 2

    China didn't start out with multiple vendors to provide the hardware. They grew it over time.

    Manufacturing in the US is sustainable and it doesn't have be for slave wages either. It takes automation and time to ramp up suppliers. But, this can't happen over night. Apple knows that. And those screws? They can get the material from China overnight. The connections are still there. Apple just doesn't know them because they lost connection with their own supply chain.

    --

    To Copy from One is Plagiarism; To Copy from Many is Research.

  7. I've made "not Apples" here. by pecosdave · · Score: 5, Insightful

    Apples can be made here just fine. If they give up on their image mandates and want to just infiltrate the market they're perfectly capable. People who recognize my user name recognize me as being highly critical of Apple. What few know is that my first electronics industry job back in 1996 was related to Apple. I manufactured Mac Clones. Legal, lawful ones under contract from Motorola. They weren't far different from normal PCs of the era, they were little beige boxes with standard PC components, they had an electronically ejected floppy drive instead of the standard mechanical push button of the era, and everything was SCSI instead of IDE, but I must say there was an appeal to using off the shelf components. I lost my job when Steve Jobs got his job back, killing clones was one of the first things he did.

    If Apple was having trouble getting a particular screw in the computer world then it wasn't a normal screw.

    Indeed their reliance on tri-wings and other "don't you dare fix this yourself!" products instead of normal, mass produced, easy to get screws is half their problem.

    What this article leaves out is the United States used to be like China is now when it comes to manufacturing. Our politicians sold us out. We've been financially punished through specific taxes and targeted labor practices from that are designed to keep us from succeeding in the manufacturing world. Most of this was done in the George H.W. Bush era, but it wasn't exclusive to him. Every president between Reagan and Trump, and I'm not so sure about Reagan in his second term, has sold the United States to foreign interest. The reason we aren't setup to do what Apple is bitching we can't do was government sabotage of our own industry.

    #1 Use normal fucking screws
    #2 Stop allowing our politicians to sell us out - flush the toilet occasionally and replace the contents up on the hill
    #3 Educate yourself about what's going on

    --
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    1. Re:I've made "not Apples" here. by Megol · · Score: 2

      No the ones that sold you out are the manufacturers that want to make as much money as possible and the consumers that want to buy products as cheap as possible even if made by slave labor. And don't forget the voters.

      Reap what you sow.

    2. Re:I've made "not Apples" here. by pecosdave · · Score: 2

      I'm not blaming foreigners for wanting to make a buck. I'm blaming the ones we've elected to serve us for putting policies in place to ensure that U.S. based companies cannot compete on a fair market. I don't even really believe in protectionism. It makes sense from a logistical perspective to buy something locally instead of from over seas, but there's reasons to buy internationally as well. We don't buy Swiss and French cheeses because they're cheaper. I buy German screw drivers because they're better. I buy American milk an honey because they come from right here and it's readily available. Some things make sense to buy locally, some don't. For policies to be put in place to intentionally manipulate our own companies into failure for the benefit of whoever ponied up a bribe (often China but not always). The absolute best undeniable example I can think of is the steel industry.

      --
      The preceding post was not a Slashvertisement.
  8. Bullshit by DatbeDank · · Score: 2

    The answer then is to go to the machine shop and ask what it will take them to increase their output 2x, 3x,4x, etc and supply the loans neccessary to make it happen.

    This is how every German, Chinese, Japanese, and we'll pretty much every other foreign business works with its domestic suppliers .

    It seems Apple just was looking for an excuse.

    Doubly so, GE and several car manufacture have plants in Texas where they have the pull to get whatever screws they need. Those factories just aren't in hip and cool Austin.

      Maybe if tech companies could lose their hard one for that boring college town, they'd be able to realize the benefits of domestic manufacturing.

    1. Re:Bullshit by Vanyle · · Score: 2

      There is something wrong here, much more than just that. A screw machine should be able to spit a screw out in seconds. They do this in a single pass using a guide bushing to take the heavy cuts and than finish on a secondary spindle. Maybe 5 seconds a part. This type of machine is very common, it is not super expensive (maybe around $150k) They are probably also paying 10x the price for it as well, as screw machines often times are used for lights out operation, meaning no operator other than to load the bar feeder once in a while and can run 24/7.

      i would guess whoever is assembling it in Texas has a buddy nearby and went with them, or only did a search based on proximity. Maybe someone with a secondary agenda or someone getting kickbacks as well?

    2. Re:Bullshit by TJ_Phazerhacki · · Score: 2
      To be fair, Apple has developed a rather shitty reputation in the supply-chain universe for doing just that. Becoming %60+ of a vendor's business for a few quarters (if you are lucky!) just to pull out because someone else can save you $.001 per part is devastating to the supplier unless Apple footed the bill for infrastructure improvements to scale up, and even then, you can put a successful business on life support by disrupting enough of their durable business with your temporary gigantic order.

      You reference Germany, Japan, and China in the same breath, even though they represent 3 vastly different points on the spectrum for this sort of thing. German suppliers are happy to tell you to get bent if you suggest they radically change what is profitable for them just to bump up 2 quarters of revenue (that's a uniquely American perspective, really...) Japan is likely to use a banking environment favorable to domestic business to underwrite it instead of either party actually fronting cash, and China is just going to tell you what to do.

      --
      Physics is nothing like religion. If it was, we'd have an easier time trying to raise money!
  9. Re:how about using standard screws? by b0s0z0ku · · Score: 3, Interesting

    Try screws that look like a Star of David. Standard Torx, less prone to stripping than (+) or (-) screws, yet a set of bits can be bought cheaply. i.e. not "tamperproof" shit.

  10. Maybe invest in US factories? by nycsubway · · Score: 4, Interesting

    Maybe if the US doesn't have enough capacity, Apple could take some of the billions of dollars in cash, and ... invest it in US factories? I'm pretty sure if they invested that money in the US, then they'd be employing more US workers, who could... afford to buy an Apple device. I know it's cliche to suggest that investing in your home country actually benefits the country and your own company, but it's true.

  11. Re:$3,000 laptop by Anonymous Coward · · Score: 3, Funny

    The Mac Pro will not be a laptop.

  12. Crazy low production by Vanyle · · Score: 2

    They chose a really really bad shop, not using the proper equipment for screws. Any good screw machine (swiss machine) should be able to produce screws like crazy, cycle times should be in seconds. Single pass on the main spindle, parting cut then finish machining on secondary spindle. You should be able to run i'd guess 10 screws a minute unless it was something super crazy on one machine, 24-hours a day would be 14k screws / day on a single machine. Granted this would be done on a $150K+ machine, might be a little tough on a 20-man shop.

  13. Apple. by ledow · · Score: 4, Insightful

    I would posit only that this shows that Apple are terrible at sourcing products, especially bespoke non-standard products of their own design.

    This tells you several things about: a) the practicality of their designs, b) their deliberate awkwardness to manufacture, c) their patent portfolio, d) their ability to "think outside the box".

    So you couldn't buy a custom-made screw. And you didn't know that in time for production. And that stymied however-many-million-dollars of product from going into production.

    And we're not talking some aircraft-grade, ultra-thin, super-duper-magical screw. But a screw to hold, say, a motherboard to a case, or a case together (but their Mac cases didn't have screws, did they?). You couldn't have just bought a bunch of M3/M4/M5 screws and drilled appropriate holes?

    This says everything you need to know about Apple, not what Texas can or can't produce. They'd rather create weird shit that serves no purpose that can't be fulfilled with a 1/10th of a cent screw that you can pick up anywhere, and pass that cost down to you, blaming American manufacturing when they own inability to design, source, plan and manufacture a simple fixing shows them up.

  14. Austin is not the place by Jfetjunky · · Score: 2

    Austin is not the place for high quantity fabrication. Yes, there are some machine shops in town, but most of Austin is very similar to the South, in that there is much less manufacturing. Houston has more, but mostly to support oil operations.

    Every day here more industrial and garage type spaces get turned into crossfit gyms and breweries. (not that I'm particularly against either, just a point blank example of what is thriving here).

    Side story. Years ago I spotted an awesome vintage garage for sale/rent. I thought it might have been my chance to have a shop of my own. I talked with the owner. He essentially told me "You don't want to do that". The combination of high taxes and environmental restrictions were essentially why he shut it down in the first place. He flat out told me he was hoping for a trendy tenant. Bar/restaraunt/what have you.

  15. A plant is not an ecosystem by tsstahl · · Score: 4, Insightful

    Manufacturing requires an ecosystem of other manufacturers for mutual support. A single widget machine is not technology; the manufacturing capacity and knowledge along with perpetuation of same _is_ technology.

    Back in the day when off shoring started, the argument was the grunt labor is going overseas, but all the knowledge work is staying here. Obviously stupid on the face, but people fell for it. Manufacturing problems are solved on the plant floor as they occur. Nobody waits for the 'knowledge' to show up from 12 time zones away.

    Heck, even the anecdote in the summary made the natural assumption that the place to get the screw was China, not Pennsylvania, or some other not Texas based US source--because that is where the mature ecosystem now thrives.

    Congratulations, America, you got what you paid for.

    Apple, you have the chance to among the first 'on-shorers' to stick with it to reap long term benefits, like your predecessors did 200 some odd quarters ago when they went the other way.

  16. Re:$3,000 laptop by Freischutz · · Score: 2

    Seriously, who spends $3,000 on a laptop anymore?

    Seriously, who spends $300,000 on a car anymore?
    Answer: Those who can afford it and to whom it makes sense to do so.

    ... and the Mac Pro is a desktop computer.

  17. Simple solution by CptLoRes · · Score: 2

    Apple just needs to be less Apple and use standard screws instead.

  18. Am I missing something? by pi_rules · · Score: 4, Interesting

    A 20 man shop producing 1,000 screws a day?

    Figure an average hourly wage of $20/hr that's $400 in labor per hour over an 8 hour shift that's $3200 cost in labor per day. At least. I'm skipping land leases, building lease/rent, material cost, etc.

    If you're kicking out 1000 screws and it takes you $3200 in labor that's $3.20 cents per screw.

    I"m either missing something, the article is full of crap, or this place was kicking out 8" long bolts made out of some really hardened steel with excellent QA looking for defects... and then Apple tried getting them to make tiny tiny screws?

    Nope, nothing makes sense.

  19. Supply chains are difficult by sjbe · · Score: 5, Informative

    Soooo if you don't have enough screws produced locally, you just order more from China... exactly what Apple did.

    When you have to do that often then it makes more sense to just assemble the product in China rather than blowing up your supply chain and incurring huge freight and logistics costs and hassles.

    That kind of basic part seems like it should be easy enough to predict need of ahead of time, and cheap enough that pre-ordering a rough amount of material you might need would not cost much.

    It's just an example of the sorts of difficulties that happen when you try to manufacture something physically far away from the bulk the supply chain. It's not just one component for one product - the screw is just an understandable example of the bigger problem. There are hundreds to thousands of components in the bill of materials for a typical computer and new products are being made all the time. These components are very often not made in the US because they have a high labor content so US firms aren't cost competitive on those parts. My day job is general manager of a small electronics assembly company. I deal with this every day. I don't think you even begin appreciate the problems with ordering stuff from halfway around the world for manufacturing.

    It seems like lessons learned will mean that Apple will have been more careful about what they can produce locally vs. what they still need to order from China in order to assemble computers in the U.S. I'm pretty sure that is still a big goal for them.

    Ordering from China isn't nearly as easy as you make it sound. I do this for a living. First off you immediately incur a 6-14 weeks of additional lead time (no they aren't going to ship it by airplane except in emergency - that costs a fortune) because it takes that long to make the product and send it on a boat across the ocean. So you end up stocking a lot of unnecessary inventory to guard against supply chain disruptions. Second, you have to have people working closely with your supplier in the foreign country or else you get serious quality and delivery problems. This adds a lot of cost and hassle. Yes there are plenty of Chinese suppliers who would think nothing of screwing even mighty Apple and Apple knows this. Third, you are grossly underestimating the advantage of having your engineers and supply chain people close to the suppliers. Problems happen and fixing them from half a world away is never easy. Fourth, when you cannot get components locally you incur a lot of currency risk. Fifth, a big part of the reason China produces so much of the world's electronics is because nearly the entire supply chain is nearby. This reduces costs tremendously.

    I could keep going. If it were economically practical to assemble electronics in the US (even ignoring the labor price disparity), companies would be doing it. US companies would love to be able to buy their stuff locally but it's just not economic. I've bid on jobs where the target sale price was less than my cost of materials because the supply chain in China for electronics is that advantageous. Getting the supply chain back to this side of the pond will take decades to happen.

    1. Re:Supply chains are difficult by Radical+Moderate · · Score: 3, Insightful

      Yep. Manufacturing takes an ecosystem, it's almost impossible to do everything in house. Hell, Ford sub'd parts for the Model T. I have a friend who used to own several businesses, including a machine shop. As his clients moved their manufacturing overseas, his machining business dried up and he eventually had to shut it down.

      Revitalizing a manufacturing sector isn't trivial, one company, even Apple, can't do it overnight.

      --
      Never let a lack of data get in the way of a good rant.
    2. Re:Supply chains are difficult by bluefoxlucid · · Score: 2

      When you have to do that often then it makes more sense to just assemble the product in China rather than blowing up your supply chain and incurring huge freight and logistics costs and hassles.

      It costs less than $2,000 to import a 40-foot shipping container. When I ran the math in 2015, it was $1,300, making the shipping cost of a pair of men's cotton trousers from China to the dock at the US six cents.

      You know how we make clothes in China? Well, those clothes are made of cotton grown in Egypt or the United States, shipped to Indonesia for processing and spinning, shipped to the United States again for weaving, shipped to India for dying, shipped to China for manufacture into clothing, and then shipped to America for selling.

      It's cheaper and more-efficient to do that than to make American jeans from American cotton spun and dyed in America.

  20. It's called the big picture. by sunking2 · · Score: 2

    It's not about Apple making products in the US. The point is for the supply chain to develop to support it, which in the end creates far more jobs than a single Apple plant that does final assembly.

  21. It's called "Supply Chain Logistics" by bobbied · · Score: 3, Funny

    It doesn't matter WHERE you build stuff, you have unique supply chain logistics to work out.

    What do you bet that if Apple has a need for screws in Austin and is willing to pay enough, some bright business person will set up a screw manufacturing business that's closer and sell what Apple needs? That's what supply and demand will do in a free market system. This means that IF you can pull manufacturing back into the USA, you will also pull the parts supply chain back to the USA as a secondary effect.

    So I see Apple's trouble with it's supply chain being a good thing. There are a lot of places in the USA where they used to make screws, but now don't as this moved off shore. Now there is a chance of puling those jobs back, shortening the logistics supply chain, lowering transportation costs and making inventory management less difficult. In the mean time, Apple just needs to manage their supply chain a bit better so they don't run out of parts.

    --
    "File to fit, pound to insert, paint to match" - Aircraft Maintenance 101
    1. Re:It's called "Supply Chain Logistics" by thomn8r · · Score: 2

      This means that IF you can pull manufacturing back into the USA, you will also pull the parts supply chain back to the USA as a secondary effect.

      So I see Apple's trouble with it's supply chain being a good thing. There are a lot of places in the USA where they used to make screws, but now don't as this moved off shore.

      They won't. This will be the reason they cite for keeping everything offshore. Like companies that lay off all the American employees, then claim they need H1-B's because they don't have enough locals.

    2. Re:It's called "Supply Chain Logistics" by bobbied · · Score: 2

      They used to make things like screws in and around Rockford IL. There are a pile of unemployed folks with experience as machinists just sitting there waiting for work and I'll bet there are empty factory buildings just ready to go back into production too. IL may not be your state of choice for such an operation, but Madison WI is very close to Rockford and is generally open for business if you want to leave the tax pit of IL.

      So I believe they will, assuming that the total price for such US made parts is competitive. Of course, it's really hard to compete with the labor rates in the back woods of China, even with the transportation costs involved.

      --
      "File to fit, pound to insert, paint to match" - Aircraft Maintenance 101
  22. It's not about the specific screw by sjbe · · Score: 3, Informative

    Couldn't they have just ordered the custom screws air-shipped from a Chinese factory or redesigned the thing to use a more ordinary screw?

    Possibly but then they are adding cost to the product. You are missing the point. It isn't just ordering some specific screws. The screws are just an example of the broader problem. There are literally thousands of components with the same problems because the supply chain for them in the US has withered and it takes a long time to build it back up even when it is even possible. For high labor content work it's just not economic to make the stuff in a high wage country like the US. I do this for a living so I know. The problem is that the supply chain in China already has all this stuff figured out and engineers can easily get what they need locally over there.

    Believe me if it were easy and economic to build this stuff in the US, companies would be doing it. NOBODY who does this stuff for a living (and I do) wants to deal with ordering components from halfway around the world if they don't have to.

    I wonder what's so special about that particular screw. Is it a "tamper proof head" like Apple's 5-point "Torx" security screws to keep mere plebs from opening the hardware?

    Don't fixate on the screw. The screw is just an example of a problem they will face over and over again. The point is that the supply chain just isn't robust for electronics manufacturing in the US like it is in China. Fixing this problem will not be easy or quick.

  23. The Expected Result by fuzznutz · · Score: 5, Insightful

    This is what happens when you ship all your manufacturing overseas for 40 years and suddenly expect manufacturing to ramp up overnight after 40 years of neglect.

    1. Re:The Expected Result by Moof123 · · Score: 5, Interesting

      +1.
      The best and brightest would have to be completely foolish to go into manufacturing in the USA today. Similarly since most remaining manufacturing left behind is of niche nature, don't expect that the supply chain will all be here waiting for your order to show up.

      Apple in particular is a VERY demanding customer, and will pull shit like expecting tens of thousands of sample chips built to their oddball specification, for free, just to be considered for an eventual slot in their designs. Their vendors have to go WAAAAY out on a limb by pre-purchasing materials and equipment on the hope that they win. Fail to compete? Bankruptcy. Fail to win? Bankruptcy.

      One of the more obvious ones was the sapphire manufacturer that tooled up to be a phone glass supplier, and was driven out of business when they only got a fraction of the expected business. Many more cases of critically wounded companies abound without the same headlines.

      So I have no sympathy for Apple in particular when they don't have manufacturers lining up to produce some artisinal screw on demand.

    2. Re:The Expected Result by bjdevil66 · · Score: 2

      FTA: “In the U.S., you could have a meeting of tooling engineers and I’m not sure we could fill the room,” he said. “In China, you could fill multiple football fields.”

      But we have an ass-ton of college graduates. That's what matters...

    3. Re:The Expected Result by Anubis+IV · · Score: 5, Interesting

      One of the more obvious ones was the sapphire manufacturer that tooled up to be a phone glass supplier, and was driven out of business when they only got a fraction of the expected business.

      While I don't disagree with your overarching point, the way you describe it is not what happened. That sapphire manufacturer bankrupted itself by overpromising and underdelivering on a contract that they bet the company on. Simple as that. Apple not only upheld its end of the agreement with that manufacturer, it went above and beyond what was contractually required. It was only after months of missed deadlines and delays that Apple finally refused to fund the failed initiative any further, which ended up being a lose-lose for everyone involved, since the manufacturer went bankrupt and Apple only got back a small fraction of what they put in.

      More or less, Apple wanted sapphires that could be used for iPhone displays, presumably for the following year's iPhone. They went to the manufacturer and offered to front the manufacturer a large sum of money (for the capital expense involved with buying furnaces and other equipment) if the manufacturer agreed to ramp up production according to a rather aggressive timetable, with additional funding coming in stages as the manufacturer hit various milestones. Pretty standard stuff. As a nice bonus, there was the promise of a massive purchase order if the manufacturer succeeded in fully ramping up.

      After the manufacturer failed to produce just one sapphire boule to spec by the original deadline, Apple could have pulled out, but they didn't. Instead, the timetable was renegotiated and Apple agreed to fund the next stage of development. The manufacturer eventually produced a boule to spec, but then they couldn't hit the yield levels they had promised with the revised timetable. Once again, Apple could have pulled out, but they didn't. They negotiated a revised-revised timetable and funded the next stage of development, though there was apparently a rather stern warning this time (the manufacturer is quoted in bankruptcy court proceedings as claiming that an Apple exec told them it was "time to put on your big boy pants"). After the manufacturer failed to meet yield milestones according to the revised-revised timetable, Apple refused to fund it any further. There was no hope that production could ramp up in time for their uses, so they put the final nail in the coffin.

      At that point, the manufacturer was sunk. They had bet the company on receiving the purchase order so that they could repay the money that Apple had fronted them. Without the purchase order, they had no hope of repaying Apple, so the company went bankrupt and Apple ended up being the owner of a large building (which they turned into a data center) and a lot of sapphire furnaces that they didn't have a clue how to use. Again, it was a lose-lose for everyone involved, despite Apple going above and beyond what they had originally agreed to do. If the original timetable was too aggressive, the manufacturer could have simply said "no" and the whole situation could have been avoided, but instead they bet the company on something that they couldn't deliver.

      While Apple is a very demanding customer, and they do indeed make insane demands, the only ones obligated to accede to insane demands are the ones who agreed to fulfill those insane demands. No one is forcing companies to get into bed with Apple, and if yours is the only one in the world with the know-how to do what's being asked, you shouldn't agree to terms that you can't keep, and you certainly shouldn't bet the company on it. That's just bad business.

  24. Re: no one in the usa will work for $2.15/hr 60-80 by Anonymous Coward · · Score: 4, Insightful

    I'm pretty sure the screw factory is fully automated C&C... Otherwise you can't produce tens of thousands of screws a day. Even with Chinese work efficiency.

  25. Re:no one in the usa will work for $2.15/hr 60-80 by jellomizer · · Score: 4, Insightful

    Believe it or not, labor costs are rarely the biggest factor.
    The issue is with a global supply chain is there are some things that some countries can just do better then what others can for a wide range of reasons.
    Now China has an infrastructure that is better designed at making screws then there is at the US. Getting the right form of metal, to the places that can manufacture them, who have enough customers to make such verity profitable to mass produce. So this screw is made for US based Apple, and also Korea based Samsung, and LG...

    For a company to manufacture such screws in America, they will need to find a place where there is a workforce ready to do such work, setup machinery and get a customer base for their products. American Manufacturing is good at making Big Things, Small things Asia seems to be better equip for.

    As we moved away from Industrial Economy to Technology. The demand for small item manufacturing came into play.

    --
    If something is so important that you feel the need to post it on the internet... It probably isn't that important.
  26. Supply Chain by oh_my_080980980 · · Score: 2

    This is a non-story. Thank you New York Times for your bullshit reporting.

    This is about supply chain. Standard for any business. Apple knows their supply chain requirements. They know what steps need to be taken in order for the supply chain to work in the US. The fact that Apple did not take those steps - and worse that NYT did not grill Apple about - shows a complete management failure on Apple's part.

    As mysidia pointed out:

    "The problem is not large volume screw production... its large volume custom screw production with very short notice given.
    Don't expect to go to a factory with a custom product design and expect to have a huge volume of them manufactured for reasonable cost without any lead time."

    This is easily fixed and a non-story.

  27. Re:$3,000 laptop by ranton · · Score: 4, Insightful

    While a half dozen people have already pointed out the Mac Pro is not a laptop, no one mentioned there are still reasons to buy a $3k laptop. Laptops which act more like mobile workstations than a laptop often have very powerful processors, large high resolution screens, lots of RAM, large SSD hard drives, powerful video cards, and large batteries. I use a similar machine at work (closer to $2k because I don't need a good video card), and while my company could save $500 or more by getting me a desktop having a mobile work computer provides a lot of freedom. I can bring my computer to meetings, work from home (compliance requires I use a work machine at home), and work while on work trips.

    When you have employees costing the company $100k-$200k per year, a 1% productivity enhancement from a better machine can pay for a $1k more expensive laptop in under a year.

    Just because most people can do their jobs on 13" ultra slim laptops, doesn't mean everyone can.

    --
    -- All that is necessary for the triumph of evil is that good men do nothing. -- Edmund Burke
  28. People need to RTFA by sbrown123 · · Score: 2

    So, this tiny screw problems is this:

    "20-employee machine shop that Apple’s manufacturing contractor was relying on could produce at most 1,000 screws a day."

    That sounds like a sourcing problem if a shop you try to go through can't produce more than 1K screws a day. That shop should have been producing a hundred times that per day. For 20 people that is 50 screws per day. For an eight hour work day that means, per employee, each screw took close to 10 minutes to make. Were they hand crafting these things?! At half the staff, figuring not everyone is actually producing screws, that is still 5 minutes per screw.

  29. Re:no one in the usa will work for $2.15/hr 60-80 by dryeo · · Score: 2

    I saw something on Chinese automotive factories. The price of labour is actually pretty high as all the workers have to be highly trained robot technicians. Seems lots of their factories are very modern.

    --
    https://en.wikipedia.org/wiki/Inverted_totalitarianism
  30. America Did Not Outsource Manufacturing by sycodon · · Score: 4, Informative

    America Outsourced:

    Pollution
    Low wages
    Poor working conditions
    Dangerous working conditions
    Pollution
    Government Subsidies.

    --
    When Fascism comes to America, it will call itself Anti-Fascism, and tell you to give up your guns.
    1. Re:America Did Not Outsource Manufacturing by Dracos · · Score: 3, Interesting

      We absolutely did outsource manufacturing.

      And in 15 years, China will be outsourcing all those things to Africa.

    2. Re:America Did Not Outsource Manufacturing by caseih · · Score: 5, Insightful

      Except that the American manufacturing sector is doing just fine, better than it ever was. See https://www.forbes.com/sites/t... . But the nature of manufacturing has changed over the years and involves fewer jobs before. And the things that are manufactured tend to not be consumer goods but big ticket items. For example agricultural equipment is still made in the US and exported all over the world. China imports this equipment. There are cottage industries in the US making all sorts of goods (with a lot of Chinese components). All told, American industry is quite healthy despite what some folk say loudly.

      As was said earlier, labor is not really a part of the equation when it comes to overseas outsourcing. It's the supply chain that draws companies to China. For example this company making pinball machines in China: https://www.youtube.com/watch?...

      Attempts to start a trade war with china do nothing to help American industry. In fact it hurts it by cutting off the supply chain we need to make cool things here at home.

  31. Comment removed by account_deleted · · Score: 2

    Comment removed based on user account deletion

  32. We're missing a bunch! by dfenstrate · · Score: 2

    A 20 man shop producing 1,000 screws a day?

    Figure an average hourly wage of $20/hr that's $400 in labor per hour over an 8 hour shift that's $3200 cost in labor per day. At least. I'm skipping land leases, building lease/rent, material cost, etc.

    If you're kicking out 1000 screws and it takes you $3200 in labor that's $3.20 cents per screw.

    I"m either missing something, the article is full of crap, or this place was kicking out 8" long bolts made out of some really hardened steel with excellent QA looking for defects... and then Apple tried getting them to make tiny tiny screws?

    Nope, nothing makes sense.

    My thoughts exactly. A single screw-making line ought to pump out 1,000 screws an hour- or more- and they should have several of these machines! Apple chose a shop that wasn't up to the task, and the shop took a job from apple that they weren't competent to execute.

    --
    Alcohol, Tobacco and Firearms should be the name of a store, not a government agency.
  33. Anti-tariff propaganda by fortythirteen · · Score: 2

    The only think this highlights is that Apple hasn't gotten their North America supply chains set up. If they need a certain size screw there's somebody in the western hemisphere willing to make it, they just have to give them the time to ramp up for demand. The fact that we've gutted our own manufacturing industry isn't a sign of the hyperbolic statement that an iPhone never could be build here.

  34. MOD PARENT UP by damn_registrars · · Score: 4, Insightful

    Believe it or not, labor costs are rarely the biggest factor.

    It always surprises me how many people have a hard time grasping this simple fact. It is especially true when we are talking about something like a screw that is produced in batches that reach - at least - into the range of 100s of pieces per hour. Nobody is spending a significant amount of time per unit on this; not in design, not in manufacturing, not in QC. It is all automated. Often these end up being produced overseas not because the cost savings is significant but because the buyers didn't bother looking for a supplier in this country and potential manufacturers in this country didn't know there was a demand for this particular component. In the case of this particular screw, regulations are not a huge impact either (in comparison to say screws for medical, military, or space applications).

    --
    Damn_registrars has no butt-hole. Damn_registrars has no use for a butt-hole.
    1. Re:MOD PARENT UP by rjstanford · · Score: 2

      They're the same people who don't understand that increasing the minimum wage of someone making 100 hamburgers an hour by $1 won't increase the cost of each hamburger by $1.

      --
      You're special forces then? That's great! I just love your olympics!
  35. Re: no one in the usa will work for $2.15/hr 60-80 by Thud457 · · Score: 5, Funny

    For want of a screw the computer was lost.
    For want of a computer the contract was lost.
    For want of a contract the worker was lost.
    For want of a worker the taxes was lost.
    For want of the taxes the infrastructure was lost.
    For want of the infrastructure the country was lost.
    And all for the want of a miniature screw.

    --

    the preceding comment is my own and in no way reflects the opinion of the Joint Chiefs of Staff

  36. Re:no one in the usa will work for $2.15/hr 60-80 by ElizabethGreene · · Score: 5, Interesting

    This is correct. Americans commonly have a mental picture of illiterate workers toiling on dirt floors making "cheap Chinese goods". That is not modern Chinese manufacturing and the preconception is one of our big blind spots.

    Here's an example.

    https://www.youtube.com/watch?...

    This company makes beautiful multi-color silk-screened multi-layer through-hole plated PCBs for cheaper than I can buy bare copper plate board to etch them myself.

    When I want to go to production I can have the boards shipped directly to an assembler there and I get finished machine assembled, soldered, and tested boards for less than the cost of shipping everything here and assembling it myself.

  37. Re:Chinese slaves.. by Oswald+McWeany · · Score: 2, Informative

    have little teensy hands, being children. That's the secret sauce. That, along with paying them dirt wages and forcing them into shoddy dorms. #Chinapitalism.

    China may have been late to the party taking steps to ban child labour; but in truth, although some companies may still use child labour it is illegal in China and highly punishable. There are other countries that are far worse offenders than China.

    You can blame China for a lot of things they do wrong; but they do punish people for using child labour... now.

    --
    "That's the way to do it" - Punch
  38. Re:$3,000 laptop by rjstanford · · Score: 4, Insightful

    Same goes for coders that think they need mobile laptops when in reality they can either share an RDS session host or have their own VMs

    Completely missing the OP's point. Back when my last company hired developers, we paid them between $500-1000 each and every day that they worked. If spending an extra $1000 on a laptop, or a really good monitor, got us an extra 10 minutes of work a day, it more than paid for itself. Hiring a replacement employee costs tens of thousands of dollars in lost productivity alone - if an extra $1000 on a laptop keeps them around for a few more months because you've created a nicer work environment it pays for itself again.

    Being penny-wise and pound-foolish on the main interface between a developer and the company is common, but that doesn't make it sensible.

    --
    You're special forces then? That's great! I just love your olympics!
  39. Re:$3,000 laptop by Strider- · · Score: 3, Interesting

    Add to this that cheap laptops are often unmaintainable pieces of shit...

    I work with a non-profit, and while we don't buy $3k laptops, we will only buy "Business Grade" laptops for our operations. They last longer, are easier to maintain, and are consistent making the job of our IT department that much easier. Basically for each generation of laptop I have in circulation, I have one software build for them (including drivers etc...). Instead of costing $500 per unit, they cost us $1500 or so, but over the 4 or 5 year lifespan of the laptop, it's worth it.

    --
    ...si hoc legere nimium eruditionis habes...
  40. Re:no one in the usa will work for $2.15/hr 60-80 by ElizabethGreene · · Score: 2

    It's not hopeless, it's just a matter of priorities.

  41. Re: no one in the usa will work for $2.15/hr 60-80 by jellomizer · · Score: 2

    Or because screws will be hard to find, device makers will switch to glue, and will create products of lower quality and less competitive to their foreign counterparts.
    If you are not selling to the rest of the world, selling to one customer is very risky, especially Apple. There are many cases of big companies getting seriously burned with making custom components for Apple.

    The biggest problem with the economy isn't business needing more money, but more customers. Even if Apple is willing to spend 10x for the screws, chances are not too many companies will jump on the bandwagon to start up such a business, because of the risk, because they woudn't have enough customers.

    The only game changer would be if there is some advancement in mass production, that will allow a company to mass produce and item and change its specs on a whim. Currently general use robotics are not good for mass production, they can the custom requirements but not sell 100,000 units in a week after the specs were given. Then the next week produce a different product.

    As stated before the US economy is good with Big things, because big things have less tolerances, so we can build far more generic parts, and build a lot of them. We sell these big parts to a lot of customers.

    --
    If something is so important that you feel the need to post it on the internet... It probably isn't that important.
  42. Re:$3,000 laptop by sremick · · Score: 2, Interesting

    there are still reasons to buy a $3k laptop

    Not really.

    I recently had one of our users ask for a Macbook that, with the specs they were requesting, was over $3000.

    I then quoted her a Dell Precision Mobile that had better specs, including a more-powerful video card. It also had room for additional hard-drives (or replacement of the existing standard M.2 NVMe drive), removable/expandable RAM, a higher-resolution 4K display ("Retina" isn't 4K) and all the ports she'd need so no dongle-hell. Oh, and she could get an OEM docking station for $140.

    She could spend more, get an even MORE powerful CPU, more RAM, more SSD, whatever, and STILL be well below the ridiculous $3K luxury cost of the over-priced and under-powered MacBook.

    The demanding apps she uses are available on Windows, and would run better on the more-powerful hardware. The only reason for over-spending +$2K for the MacBook would be a stubborn refusal to learn the radically different process how to move the mouse and click on the Adobe Premiere icon in Windows vs. on a Mac.

    I'm hardly a Windows fanboy (I use Linux), but pragmatically the Dells are far superior options. Mac computers are over-priced status-symbol luxury items that have no place in a business or enterprise. They don't play well with corporate networks, they are virtually unserviceable, totally non-upgradeable now, have built-in 2-3 year obsolescence due to the glued-in batteries, and on the whole are a stupid waste of money. It never ceases to amaze me how many mindless Apple zealots will stubbornly defend the abhorrent company who continuously screws them over more and more with each generation, and can't make a quality product without serious manufacturing flaws to save their life (there's the anti-reflective coating issue on the displays, the recent SSD recall on 13" Macbook Pros, the only computer ever to have a systemic HDD cable failure, the GPU failures in pretty much every generation of their products going back years, SMD chips not being properly soldered to the motherboard requiring a rubber shim so the case presses them against the motherboard harder, the failing keyboard that we're getting flooded with, and so on).

  43. Apple already assembles some things in US by SuperKendall · · Score: 2

    Apple already has many, many people working closely with China as far as suppliers of everything goes. They already have a shipping pipeline so I seriously doubt for Apple it's going to take 6-14 weeks to get parts... I'm sure they would of course have some buffer of supplies, but Apple can more than afford to build up a base of supply on hand.

    The real surprise to me is that Apple ever ran into this problem to begin with, as one thing they know how to deal with really well is supply chain issues. That's why I don't think it will be much of an issue going forward because the problem they had in the past was an aberration compared to Apple's usually very apt handling of supply chain management.

    It's not like everything has to come from China - Apple spend $60 billion last year American suppliers... No reason that cannot grow, as long as Apple is willing to let some component costs raise - which I'm sure they are for a Mac Pro.

    I could keep going. If it were economically practical to assemble electronics in the US (even ignoring the labor price disparity), companies would be doing it.

    Apple does exactly that with the old Mac Pro, and presumably the new one.

    --
    "There is more worth loving than we have strength to love." - Brian Jay Stanley
  44. Re:$3,000 laptop by ranton · · Score: 3, Insightful

    My laptop is a Lenovo running Windows, and it is over $2k. Macbooks are pretty expensive, but they also use top quality parts throughout. The same goes for other flagship machines such as Surface Pro/Book laptops and the Thinkpad P52 (what I have). I am having trouble finding configurations for a 17" 4k Dell with H series processors and all the other bells and whistles, but I bet it would be over $2k as well.

    The Mac tax on laptops is not that high. Comparable Windows laptops are almost as much, as long as you are really looking at comparable machines. I still built my own desktop though since you can easily save $1-2k on a top of the line build. I can't build my own laptop though.

    --
    -- All that is necessary for the triumph of evil is that good men do nothing. -- Edmund Burke
  45. Re:no one in the usa will work for $2.15/hr 60-80 by ShanghaiBill · · Score: 3, Insightful

    I don't know that the employees of the various foxconn factories are required to live on site

    They are not. Some factories still have dormitories, but most workers don't live in them, and those that do usually transition to outside housing when they can afford to.

    many of those factories are in the middle of bumfuck nowhere

    Foxconn's biggest factories are in Shenzhen, an enormous metropolis of 20 million people and one of the fastest growing cities in the world.

  46. Re:$3,000 laptop by cayenne8 · · Score: 2

    The only reason for over-spending +$2K for the MacBook would be a stubborn refusal to learn the radically different process how to move the mouse and click on the Adobe Premiere icon in Windows vs. on a Mac.

    Well, then there's OS that could be considered too?

    OSX vs Win10?

    And, this was awhile back, I think I saw some tests using Adobe Premier on OSX (iMac Pro) vs Win10 (windows PS equivalent hardware), and I believe they had much faster throughput on the Mac, seems there was some threading limiting factor on the Win machine that wasn't there for the Mac.

    This was awhile back, granted....but something that might have to be considered?

    I too work mostly with Linux, but for my art needs (photography, PS, Premier, LRand now their substitutes of Affinity Photo, FCPX or Davinci Resolve, and On1 RAW.....I do prefer to do those on my mac, and my OLD MacBook pro still stacks up pretty well, although I am now waiting to see what the new Mac Pro looks like and either get that or a loaded up iMac Pro.

    But one does need to research how best the apps work on the hardware/OS combo...as that saved time there matters too if you are a fairly high paid worker.

    --
    Light travels faster than sound. This is why some people appear bright until you hear them speak.........
  47. Re: no one in the usa will work for $2.15/hr 60-80 by ranton · · Score: 4, Insightful

    You're ignorant comments at the end hid an insightful post in the beginning.

    For decades our economy (and environment) benefited from moving entire sectors of the manufacturing industry overseas. The USA has remained a manufacturing giant overall (in 2005 China was 20% of global manufacturing while USA was 18%) but this article illustrates the USA lost key capabilities in many sectors of manufacturing. This is not necessarily a bad thing since we gain significantly from our partnership with developing countries, but it is certainly a concern we should address.

    About 10 years ago, as the economy was recovering from the financial crisis, manufacturing jobs starting "reshoring" back to the US. We went from 11.4 million manufacturing jobs in 2010 to 12.4 million jobs in 2016, and is now at about 12.8 million. The trend line for the past 8 years is pretty constant except for a bad year in 2016.

    Unfortunately now we have a President who cares more about his talking points than actual progress. Creating artificial reasons to reshore manufacturing (like the trade war) instead of real market-based reasons only damages our economy overall while other developed economies take advantage of our foolishness. Being economically inefficient on purpose is not a great strategy.

    --
    -- All that is necessary for the triumph of evil is that good men do nothing. -- Edmund Burke
  48. Re: Apple doesn't WANT to make stuff in the U.S. by Rhipf · · Score: 3, Insightful

    China logistic is far better then USA because all the factories are already there. This is a well known issue. USA factories can't afford to keep mfg capabilities on reserve, ie not producing stuff, so things you orders have a much longer delivery time since they have to be scheduled. It's also not easy for a us factory to ramp up or down their labor force as needed which also as to the issues. In comparison, in China, all the materials are there already and there are so many factories that is fairly easily to get orders out quickly. You could argue that they could order parts from China which many do in advance and assemble in the us but that's us assembled, not made. Most companies don't bother since there not enough advantage.

    Apple wasn't marketing these Macs as "Made in America" any way. They were just labeling them as "Assembled in America" so ordering the screws from China and screwing them into cases in Texas wouldn't have affected the labeling at all.

  49. Re:$3,000 laptop by MachineShedFred · · Score: 2

    Much of your criticism is spot on, but how does a Mac not "play well" with corporate networks? They talk the same IP everything else does, they support 802.1x authentication, etc. There's even built-in support for Active Directory authentication and Kerberos, though it could use some work (or just complete replacement with the free Centrify agent).

    Seriously, the rest of what you said is hard to argue with, but this particular point isn't true in my experience, and I've been working with Macs on enterprise networks for over 15 years.

    --
    Slashdot still doesnâ(TM)t support Unicode after it was added to the HTML standard in 1997.
  50. Re:no one in the usa will work for $2.15/hr 60-80 by ElizabethGreene · · Score: 4, Insightful

    Yes it costs more, but if you want 100 the Chinese are unlikely to return your emails.

    This is incorrect. I've ordered 500 boards from them in a single run before. The shipping costs more because its too heavy for e-packet delivery, but I wanted it via DHL for faster service anyway.

    I've yet to find a US based fab shop that can ship an unmasked single layer board for the price of a nice board from JLC.

    That's not the only gap. When I'm working on a piece of kit at 2:00 a.m. I don't want to have to call for a quote, email a gerber file, and wait for a salesperson. This is 2019. Online quoting and ordering should be a thing.

  51. Re: no one in the usa will work for $2.15/hr 60-80 by fat+man's+underwear · · Score: 5, Funny

    "C&C"

    Oh like a music factory?

  52. Re:no one in the usa will work for $2.15/hr 60-80 by Areyoukiddingme · · Score: 2

    That's not the only gap. When I'm working on a piece of kit at 2:00 a.m. I don't want to have to call for a quote, email a gerber file, and wait for a salesperson. This is 2019. Online quoting and ordering should be a thing.

    So much this.

    American manufacturing can and should be just as automated as Chinese manufacturing. But for some reason American manufacturers feel obliged to maintain these parasitic, slow, inefficient, error prone, redundant, and worst and most importantly expensive sales monkeys in the middle of a process that practically never benefits from their presence. The number of times that the sales droid knows his own company's products well enough to offer a correction to a possible mistaken order is so slim that it's not worth having them in the way of all the many many times they gum up the works, screw up the order themselves, and cost far far too much. Their sole purpose seems to be to obfuscate prices in some misguided attempt to maximize profits by haggling over every fucking sale. It's borderline dishonest and it's definitely obnoxious.

  53. Re: no one in the usa will work for $2.15/hr 60-80 by DNS-and-BIND · · Score: 2

    The benefits of keeping jobs in our own country fall disproportionately on our working class. Screw efficiency, we're talking about people's lives here.

    --
    Shutting down free speech with violence isn't fighting fascism. It IS fascism!
  54. Re:no one in the usa will work for $2.15/hr 60-80 by jareth-0205 · · Score: 2

    Careful, you're dangerously close to suggesting that other countries might be legitimately better at some things than the States, and that the USA isn't the best country evarrrr in all possible measures.

    The wages argument really comes with this ugly inference that the *only* reason other countries can do things is because they are poorer.