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The Fanless Spinning Heatsink

An anonymous reader writes "There's a fundamental flaw with fan-and-heatsink cooling systems: no matter how hard the fan blows, a boundary layer of motionless, highly-insulating air remains on the heatsink. You can increase the size of the heatsink and you can blow more air, but ultimately the boundary layer prevents the system from being efficient. But what if you did away with the fan? What if the heatsink itself rotated? Well, believe it or not, rotating the heat exchanger obliterates the boundary layer, removes the need for a fan, and it's so efficient that it can operate at low and very quiet speeds. That's exactly what the Air Bearing Heat Exchanger, developed by Jeff Koplow of the Sandia National Laboratories, has developed. It's even intrinsically immune to the build up of dust and detritus!"

267 of 380 comments (clear)

  1. Fanless doesn't seem to be an accurate description by Bill_the_Engineer · · Score: 3, Insightful

    I think a better description would be a heatsink that is a fan or probably more accurately an impeller but without the tube enclosure.

    --
    These comments are my own and do not necessarily reflect the views or opinions of my employer or colleagues...
  2. I'm curious... by AngryDeuce · · Score: 1

    Doesn't there still need to be a stationary connection to the rotating heatsink since the CPU is stationary? And if that's the case, how does this help prevent the boundary layer? Seems like one would still be able to form between the CPU surface the the rotating heatsink.

    I'm no scientist, however, so I'm probably making a false assumption. But I am curious how this alleviates that boundary layer...

    1. Re:I'm curious... by Anonymous Coward · · Score: 1

      Doesn't there still need to be a stationary connection to the rotating heatsink since the CPU is stationary? And if that's the case, how does this help prevent the boundary layer? Seems like one would still be able to form between the CPU surface the the rotating heatsink.

      I'm no scientist, however, so I'm probably making a false assumption. But I am curious how this alleviates that boundary layer...

      http://www.extremetech.com/wp-content/uploads/2011/07/cooler3-348x196.jpg

      Stationary base plate marked in photo. Also labeled with 0.001" of air between stationary base plate and moving fan part.

    2. Re:I'm curious... by S.O.B. · · Score: 1

      The article and the PDF will answer all your questions.

      --
      Some of what I say is fact, some is conjecture, the rest I'm just blowing out my ass...you guess.
    3. Re:I'm curious... by AngryDeuce · · Score: 1

      To be fair, the article doesn't address that question at all. Haven't read the PDF, though, as I'm at work and not currently able to. Anyone care to paraphrase, or shall I wait until I get home?

    4. Re:I'm curious... by MightyYar · · Score: 1

      But I am curious how this alleviates that boundary layer...

      Maybe it's a side-effect of using an air bearing? Little rotating concentrated jets of air blowing down on the hot metal plate....

      --
      W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
    5. Re:I'm curious... by Anonymous Coward · · Score: 1

      They leave a sub-millimeter gap of air between the aluminum plate on top of the device being cooled, and the underside of the spinning heat sink. Since this layer of air is violently disturbed by rotation, it conducts heat surprisingly well, rending physical contact needless. Furthermore, it does not require precise bearings to maintain precise separation from the base plate, as hydrodynamic effects stabilize the air gap fairly well.

    6. Re:I'm curious... by Zerth · · Score: 1

      The heat transfers through the air bearing, which is very thin and in the paper is dry nitrogen gas, IIRC.

    7. Re:I'm curious... by Silvanis · · Score: 2

      Essentially, they claim the really thin (~0.03mm) layer of air between the stationary plate and the rotating heatsink is thermally conductive and agitated by the rotation, so no static boundary layer.

    8. Re:I'm curious... by tibit · · Score: 3, Insightful

      Nope, the "connection" is a thin (1E-5m) air gap experiencing high shearing and thus providing very low thermal resistance. The gap's thermal resistance contributes very little (on the order of 10%) to the overall thermal resistance of the cooler. It is a truly revolutionary design, no shit here.

      --
      A successful API design takes a mixture of software design and pedagogy.
    9. Re:I'm curious... by canajin56 · · Score: 5, Informative

      Yes, a layer of air does form between the heat spreader base, and the base of the rotating heatsink. This is called an air bearing. It's extremely thin, and for that reason an excellent thermal conductor even though it's conducting heat poorly. You see, it has a surface area of 100 cm squared, but it is less than 0.03 mm thick. So, heat transfer is inefficient, but its so thin as to be negligible.

      And no boundary layer forms (well, it does but it is reduced by a factor of 10) on the fins because they are rotating. The equations for fluid dynamics are quite different between an inertial reference frame and a rotating one. Basically, the fluid cannot settle into little pockets because the (fictional) centripetal force is pushing it outwards along the fin channels.

      --
      ASCII stupid question, get a stupid ANSI
    10. Re:I'm curious... by goofy183 · · Score: 4, Informative

      I had the same question but it is very well addressed in the PDF:

      During operation, these two flat surfaces are a separated by a thin (~0.03 mm) air gap, much like the bottom surface of an air hockey puck and the top surface of an air hockey table. This air gap is a hydrodynamic gas bearing, analogous to those used to support the read/write head of computer disk drive (but with many orders of magnitude looser mechanical tolerances).
      Heat flows from the stationary aluminum base plate to the rotating heat-sink-impeller through this 0.03-mm-thick circular disk of air. As shown later in Figure 18, this air-filled thermal interface has very low thermal resistance and is in no way a limiting factor to device performance; its cross sectional area is large relative to its thickness, and because the air that occupies the gap region is violently sheared between the lower surface (stationary) and the upper surface (rotating at several thousand rpm). The convective mixing provided by this shearing effect provides a several-fold increase in thermal conductivity of the air in the gap region.

      The PDF also goes into how this tech could have serious applications in things like home AC and refrigerator heat exchangers as well.

    11. Re:I'm curious... by mcvos · · Score: 1

      Doesn't that mean that the impeller is actually a fan and not a heatsink? I mean, if it just sucks air over the aluminium plate on top of the CPU, doesn't that mean it's that layer of hot air that's blow away, rather than the heatsink actually getting hot and then blowing the air away?

      I have some trouble grasping how even a really thin layer of air can conduct heat so efficiently from one solid object to another.

    12. Re:I'm curious... by Will+Fisher · · Score: 1

      There is 0.3mm of air between the base plate and the spinning impeller. Because this air gap is thin, wide and sheared (i.e, the top part is spinning and the bottom part isn't - so you get lots of convection), the thermal resistance of the air gap is actually very low.

    13. Re:I'm curious... by chocapix · · Score: 1

      But how do you use a spinning computer if you're not spinning?

      Just spin the whole world in a cold medium and be done with it. 0.0007rpm at 2.7 Kelvin sounds about right, what do you guys think?

    14. Re:I'm curious... by dpilot · · Score: 2

      A 1 micron air gap... Now not only can the heads on our harddrives crash, our heatsinks can crash, too.

      --
      The living have better things to do than to continue hating the dead.
    15. Re:I'm curious... by Anonymous Coward · · Score: 1

      Apparently, someone forgot to tell chip makers about this "Brick Wall". Seriously, sounds like the author is making stuff up with absolutely no idea what he is talking about.

      Contrary to your complete stupidity, the "chip makers", subscribe to his news letter. There are several significant issues with modern CPUs. One of the most prevalent issues is heat dissipation. Thus, accurately described as a "brick wall", as it is effectively preventing the creation of faster, general purpose CPUs.

      Why does slashdot seem to attract so many completely fucking stupid morons who like to pretend they know something when in fact is obvious they known absolutely nothing anything anything. Holy shit you are really fucking stupid.

    16. Re:I'm curious... by Anonymous Coward · · Score: 1

      Yeah, I was under the assumption that the brick wall was more to do with the fact that were approaching the point where electrons start doing weird shit due to quantum mechanics. Something about them being able to jump from one circuit to the next...not heat dissipation.

    17. Re:I'm curious... by dpilot · · Score: 1

      Oops, that's not a micron, it's only one one-thousandth. Still it's a whole lot more area in near-contact than a hard drive, and I might still worry about a heatsink crash. It might be safer to at least put a wire cage around this whole thing, so that at the very least some cable or wire doesn't come loose and brush against it.

      --
      The living have better things to do than to continue hating the dead.
    18. Re:I'm curious... by AlecC · · Score: 2

      No, the heat is conducted from the CPU to the baseplate, across the 0.03mm airgap, into the baseplate of the "fan", and up into the spiral fan "blades". The heat is actually transferred to the air from the sides of the "blades", ant the warmed air is flung out into the environment.

      --
      Consciousness is an illusion caused by an excess of self consciousness.
    19. Re:I'm curious... by Locutus · · Score: 1

      thx, I didn't get to read the details yet and this explains it. In a conventional system, there's static air on the heatsink which is, static and and so it insulates. They seemed to have moved that static air boundary to the air gap between the rotating heatsink and the surface which is attached to the CPU. The air gap is so small that the friction between the air and the two surfaces moves the air and voila, no static air so no insulating air and better heat transfer. nice.

      LoB

      --
      "Anyone who stands out in the middle of a road looks like roadkill to me." --Linus
    20. Re:I'm curious... by GooberToo · · Score: 2

      A head crash is significant because the magnetized substrate is damaged, frequently destroying the data which was stored on it. Here a minor scratch might occur resulting in a who gives a shit. Its two completely different events.

    21. Re:I'm curious... by jank1887 · · Score: 1

      in addition, page 10:

      "As shown later in Figure 18, this air-filled thermal interface has very low thermal resistance and is in no way a limiting factor to device performance; its cross sectional area is large relative to its thickness, and because the air that occupies the gap region is violently sheared between the lower surface (stationary) and the upper surface (rotating at several thousand rpm). The convective mixing provided by this shearing effect provides a several-fold increase in thermal conductivity of the air in the gap region."

      so, the air gap exists, it doesn't create a significant thermal barrier, and you're stationary on one side and rotating on the other. Done.

    22. Re:I'm curious... by jank1887 · · Score: 1

      your work blocks PDFs from sandia.gov? but you can browse slashdot? or do they just restrict all PDFs?

    23. Re:I'm curious... by Applekid · · Score: 1

      Apparently, someone forgot to tell chip makers about this "Brick Wall". Seriously, sounds like the author is making stuff up with absolutely no idea what he is talking about.

      Contrary to your complete stupidity, the "chip makers", subscribe to his news letter. There are several significant issues with modern CPUs. One of the most prevalent issues is heat dissipation. Thus, accurately described as a "brick wall", as it is effectively preventing the creation of faster, general purpose CPUs.

      Why does slashdot seem to attract so many completely fucking stupid morons who like to pretend they know something when in fact is obvious they known absolutely nothing anything anything. Holy shit you are really fucking stupid.

      It's only to delay the inevitable: the move to liquid cooling. Chip manufacturers have made great strides in technologies to keep waste heat down and still get good performance, but one of these days R&D is going to turn out their pockets and admit they have no tricks left to get better performance on air alone.

      It's a pretty scary thought, though, because liquid cooling brings all sorts of new issues that have never been before: coolant levels, biocides, toxicity, leaking, conductivity, contamination, maintenance, reliability... but I'm sure we'll get through it. After all, my car is liquid cooled and it's about 10 years old with no signs of stopping.

      --
      More Twoson than Cupertino
    24. Re:I'm curious... by Deadstick · · Score: 1

      No, there doesn't need to be a stationary connection.

      Here's the problem the boundary layer presents: The air in the boundary layer, by definition, has zero velocity relative to the solid surface, so the only way for heat to leave the surface is by conduction across the boundary layer. (Well, I'm ignoring radiation here, but I don't think that's very much.) The thermal conductivity of air is low, so it presents a substantial thermal resistance.

      The effect of the Sandia device is not to eliminate the boundary layer, as the article says, but to make it much thinner, as the PDF says. The thermal resistance of the boundary layer is approximately proportional to its thickness, so the heat transfer goes up by the same ratio. That moves the heat into the air between the impeller fins, which then proceeds to carry it overboard.

      You could think of the air bearing as a layer of very slippery Arctic Silver...

      Boundary layers aren't confined to air: liquid heat exchangers have them too -- but they just don't present much of a problem, because liquids have much higher thermal conductivities than air, and the heat just happily trucks on through.

      rj

    25. Re:I'm curious... by AngryDeuce · · Score: 1

      Of all the times to be without mod points...

      Of course, now everyone in the cubes around me wants to know what I'm chuckling about.

    26. Re:I'm curious... by kybred · · Score: 2

      Basically, the fluid cannot settle into little pockets because the (fictional) centripetal force is pushing it outwards along the fin channels.

      Oblig XKCD

    27. Re:I'm curious... by Marc+Madness · · Score: 1

      Oops, that's not a micron, it's only one one-thousandth. Still it's a whole lot more area in near-contact than a hard drive, and I might still worry about a heatsink crash. It might be safer to at least put a wire cage around this whole thing, so that at the very least some cable or wire doesn't come loose and brush against it.

      Actually it would 0.0254mm since it's 0.001 of an inch. Didn't NASA make a similar mistake once?

    28. Re:I'm curious... by Anrego · · Score: 1

      I use liquid cooling on my desktop, and while it does a better than a traditional fan, the hassle of setting it up and the larger number of "things that can go wrong" would to make this a hard sell for consumer PCs or even business servers.

      Submerged systems are even worse. I build one that submerged a reasonably powerful computer in (21 gallons) of mineral oil .. and it was very effective. It was also heavy, hard to move, even harder to do maintenence on, and was full of fun surprises (turns out oil will wick up through cables... ). I can actually see this maybe catching on in the high-end server market however, because you could probably have an extreme density of servers in the oil (or probably something better like that expensive 3M stuff) and maybe even refrigerate the oil some how (no condensation == no problem!).

    29. Re:I'm curious... by Anrego · · Score: 1

      Assuming the head sink recovers before you get thermal damage.

      But yeah, I imagine this would be a non-issue.

    30. Re:I'm curious... by doublebackslash · · Score: 1

      Nope, no jets. In the production version there will be some air pumped into the bearing area to keep it "inflated" but the layer of air is about 0.003" thick and sitting between a plate rotating at 2K+ rpms and a non-moving plate. Imagine twisting your hand over dough, it does two things: moves out and curls on itself. It is this twisting radial motion that keeps the air and therefor heat moving vigorously from the hot plate to the spinning cooling fins.

      Simple and clever, obvious once you see it and it works WELL. The best kind of solution to a problem.

      --
      md5sum /boot/vmlinuz
      d41d8cd98f00b204e9800998ecf8427e /boot/vmlinuz
    31. Re:I'm curious... by Amouth · · Score: 1

      it's material fatigue associated with high frequency and high current & yes heat is a factor

      factors are:
      Material used
      Frequency
      Current
      Heat

      by allowing more heat to be produced because it can be easily disparate it allows the other factors to get larger, without passing the barrier.

      currently we know how to make things faster - problem is the obvious and easy ways (increase clock rate and voltage and current) produce too much heat. so to make things faster we have to redesign them to work differently (the getting more work done per cycle). having a way to remove more heat efficiently will allow a quick jump in performance by boosting the obvious methods as heat will be less of an issue (till we move back to the barrier). The other is it allows for a reduction in the power consumed t move the heat away, allowing us to have current performance with a significant energy savings.

      --
      '...if only "Jumping to a Conclusion" was an event in the Olympics.'
    32. Re:I'm curious... by Amouth · · Score: 2

      also in the pdf they say that the air bearing effect on this is self regulating and allows for precision without the tight mechanical tolerances a hdd requires.

      --
      '...if only "Jumping to a Conclusion" was an event in the Olympics.'
    33. Re:I'm curious... by Surt · · Score: 2

      The obvious solution would be to cause the spin to force air into the gap, so that the device is self lifting when operating. Use magnetic induction to do the spin and it pretty much can't fail. (Or at least, would be less prone to failure than existing designs, which should be all anyone cares about).

      --
      "Who is the Journal of Quantum Physics going to believe?" --Stephen Hawking
    34. Re:I'm curious... by ceoyoyo · · Score: 1

      I think you mean centrifugal. Centripetal force is always a real force. Centrifugal force is fictional sometimes, depending on your reference frame. And the other guy beat me to the XKCD reference while I was logging in.

    35. Re:I'm curious... by wagnerrp · · Score: 1

      It's only to delay the inevitable: the move to liquid cooling.

      Why is liquid cooling inevitable? Unless you're literally pumping cold water from the mains straight through your PC, liquid is nothing more than a transport mechanism, just one more step to go through in getting heat into the surrounding air. Water just gets the heat to a remote heatsink, at which point you still suffer the same boundary layer issues the researcher claims to have fixed.

      Unless you're going to run water lines into your office and pipe the heat into another room, or at least have a big radiator independent of your computer case, you're just moving the heat to a different location inside your case. Within the confines of a case, there is no reason to use water over heatpipes. Laptops have been doing this for ages. I can open up my 10yr old P3 Thinkpad to find heatpipes running from my CCFL inverter and graphics card into a central heatsink over my CPU. Motherboards started using them around five years ago, to allow the southbridge to scavenge airflow from the CPU fan, rather than requiring its own. Water cooling may be easier for your average home enthusiast to pull off, but there is absolutely no reason why a custom manufacturer or OEM couldn't start using them in their pre-configured systems. Move the power supply over top the CPU, and in its place, run a cooling channel and big heatsink along the top of the case, run all the heat from the system up there through heatpipes. Nearly identical to a water cooled setup, better performance since its phase change rather than convective, and no chance of leaks.

    36. Re:I'm curious... by MightyYar · · Score: 1

      I just saw the 4 ports in the PDF drawing and called then jets. Don't have time to read the whole paper, but the charts and heat model seem reasonable.

      --
      W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
    37. Re:I'm curious... by arth1 · · Score: 1

      They leave a sub-millimeter gap of air between the aluminum plate on top of the device being cooled, and the underside of the spinning heat sink. Since this layer of air is violently disturbed by rotation, it conducts heat surprisingly well, rending physical contact needless. Furthermore, it does not require precise bearings to maintain precise separation from the base plate, as hydrodynamic effects stabilize the air gap fairly well.

      If a thin layer of violently moving air is so conductive, wouldn't it make more sense to have a thin slot on top of the CPU shield and blow air through it, rather than rotate the heatsink to get the effect?
      That way you could have a small fanless stationary heatsink on top, and a turbine (or two if you both suck and blow) far away from the CPU itself.
      I mean, a heatsink is heavy. Rotating it has a very high startup cost, as well as rotating heavy objects causing coriolis effects, gyroscopic effects, and other potential issues (what if it came loose?).

    38. Re:I'm curious... by element-o.p. · · Score: 1

      Why does slashdot seem to attract so many completely...stupid morons who like to pretend they know something when in fact is obvious they known absolutely nothing anything anything... you are really...stupid.

      Probably for the same reason that /. attracts so many exceedingly foul-mouthed, holier-than-thou*, arrogant whiners who like to smugly comment about how idiotic everyone else is while completing failing to proofread their own comments for spelling, grammatical and syntactical errors, thus looking like completely stupid morons themselves, perhaps? Is civility really that obsolete?

      *Yes, I realize that by submitting this post, I'm coming dangerously close to being one myself.

      --
      MCSE? No, sir...I don't do Windows. Yes, I am an idealist. What's your point?
    39. Re:I'm curious... by itsdapead · · Score: 1

      Neither of them is fictional. Which one you observe depends on your frame of reference and relativity tells us that there is no "one, true frame of reference."

      --
      In a survey of 100 programmers, 111111 thought that duck-typing was a good idea.
    40. Re:I'm curious... by nabsltd · · Score: 1

      There are several significant issues with modern CPUs. One of the most prevalent issues is heat dissipation. Thus, accurately described as a "brick wall", as it is effectively preventing the creation of faster, general purpose CPUs.

      Not really. Faster CPUs are easy if they are more energy efficient, like the new Sandy Bridge chips from Intel.

      The real issue is that with a CPU that uses over about 125W, you can't get rid of the heat fast enough and quietly enough for use in a general-purpose computer. For servers, it's pretty easy to put a 95W CPU in a 1U box with a 60mm fan and still keep it cool, and even a 125W CPU can be cooled with a reasonably small heatsink and no more than a 92mm fan. These fans will generate 60dB or more noise at 1 meter, but nobody cares because the box is in the server room, not beside a CEO's desk.

      But, with Sandy Bridge, you can easily run them at 4.5GHz with less than 110W of generated heat, which can be kept cool enough with a fairly inexpensive heat sink.

    41. Re:I'm curious... by nabsltd · · Score: 1

      You see, it has a surface area of 100 cm squared, but it is less than 0.03 mm thick.

      No matter how I interpret this, it just can't be correct.

      You can't mean a 100cm x 100cm plate as that's a meter on each side, and I don't know of any computer case that big.

      But, even if you meant 100 square centimeters, that's 10cm x 10cm, which is about 4" on each side. That's a pretty big base plate, and although it could work, it would leave about 1" hanging over the edge of the CPU, and you'd trap hot air below this plate, somewhat negating the whole purpose of this style of heatsink.

    42. Re:I'm curious... by radtea · · Score: 1

      And no boundary layer forms (well, it does but it is reduced by a factor of 10) on the fins because they are rotating. The equations for fluid dynamics are quite different between an inertial reference frame and a rotating one.

      That sounds almost plausible, although of course the thickness of the boundary layer is the same no matter what reference frame you happen to solve the equations in, as it is parallel to the axis of the rotating frame. I assume what you are saying is that the rotational forces are 10 times greater than the inertial forces you'd normally get from a fan. This is sort of plausible, too.

      The problem is that TFS sounds like complete bullshit, as everyone knows that there is always a boundary layer, because zero relative motion is the physically correct boundary condition for the Navier-Stokes equation for flow over any solid surface of any fluid with non-zero viscosity. Anything else would imply infinite shear forces.

      --
      Blasphemy is a human right. Blasphemophobia kills.
    43. Re:I'm curious... by c6gunner · · Score: 1

      Use magnetic induction to do the spin and it pretty much can't fail. (Or at least, would be less prone to failure than existing designs, which should be all anyone cares about).

      A magnet on top of your CPU? Sounds fun. Good way to relive your last LSD trip.

    44. Re:I'm curious... by Surt · · Score: 1

      http://electronics.howstuffworks.com/motor1.htm

      If you think there isn't a magnet inside your existing cpu cooler, you are in for a surprise.

      --
      "Who is the Journal of Quantum Physics going to believe?" --Stephen Hawking
    45. Re:I'm curious... by jbengt · · Score: 1

      Except that now you have a very thin boundary layer between the CPU's stationary plate and the rotating heatsink/fan, and you still have the boundary layer between the rotating heatsink/fan and the air being drawn into it. I think the key is the 5,000 RPM at which they rotate the heatsink/fan combo, reducing that boundary layer thickness. That high speed could also be the problem, though, as that may be too fast for comfort.
      They might be on to something, but both TFA and the .pdf are full of hype. like saying the boundary layer "problem" has never been solved before, as if over 100 years of scientific investigation into fluid dynamics and heat transfer has never figured out to cope with boundary layers. (Hints: make the surface area bigger; increase the velocities; use non-continuous surfaces; add turbulence and eddies with rough surfaces, twists, turns and transitions.)

    46. Re:I'm curious... by c6gunner · · Score: 1

      There's a wee bit of a difference between a magnet that's several inches away from your CPU, and one that's less than an inch away.

    47. Re:I'm curious... by Jonner · · Score: 1

      The whole article smells like BS to me. FTFA:

      The Sandia Cooler may also be the technology that smashes down the “Thermal Brick Wall” that is preventing computer chips from moving beyond 3GHz.

      Apparently, someone forgot to tell chip makers about this "Brick Wall". Seriously, sounds like the author is making stuff up with absolutely no idea what he is talking about.

      So, why aren't 4GHz CPUs common yet? If TFA is making stuff up about the cooling problems, they sure put a lot of work into the report to convince us.

    48. Re:I'm curious... by geekoid · · Score: 1

      While funny, XKCD is hardly a good source for information. IT's is often biased and incomplete and/or incorrect.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    49. Re:I'm curious... by canajin56 · · Score: 1

      It's a 10 cm diameter circle. So my bad, that's not 100 cm^2, it's about 80, I rounded (OK, so 80 is still rounded off but not by as much). But at any rate, no, 100 cm^2 means 100 (cm^2) not (100 cm)^2. It's basic order of operations. (Well, not that basic, since you square both the centi and the meter part of the unit, I guess). I don't know about Imperial units, but "centimeters squared" is an acceptable SI pronunciation. It's certainly consistent with pronouncing math equations. (Area of a circle I have always said and heard said as "Pi R squared" not "Pi square R").

      As for whether that's too big for a CPU, who cares, it's a prototype. And I don't think a bit hanging over the CPU matters at all.

      --
      ASCII stupid question, get a stupid ANSI
    50. Re:I'm curious... by geekoid · · Score: 1

      It tells us no such thing.

      An inertial force is also called "fictitious" force, because it is.

      Finally, the reference change needed to make the GP statement true would make no sense in the context of this discussion. In this case, you are being the overzealous fanatic trying to make a point that doesn't belong in this discussion.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    51. Re:I'm curious... by geekoid · · Score: 1

      Maybe it's neatly folded~

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    52. Re:I'm curious... by canajin56 · · Score: 1

      That sounds almost plausible, although of course the thickness of the boundary layer is the same no matter what reference frame you happen to solve the equations in, as it is parallel to the axis of the rotating frame. I assume what you are saying is that the rotational forces are 10 times greater than the inertial forces you'd normally get from a fan. This is sort of plausible, too.

      Yes, that's what I'm trying to say (trying to paraphrase, rather). The paper makes this claim with a citation to a paper from 1956, so I don't think it's a new train of thought, exactly. They also mention something about differing speeds at different distances resulting in "violent sheering" to ensure highly turbulent air, and thus superior heat transfer, too. But I think that mostly applies to the air bearing underneath, not the impeller fins on top.

      --
      ASCII stupid question, get a stupid ANSI
    53. Re:I'm curious... by marcosdumay · · Score: 1

      You'll still have to create some mechanism to insulate the gap from the surrounding dust filled air.

    54. Re:I'm curious... by marcosdumay · · Score: 1

      A 100cm x 100cm plate has an area of 10,000cm^2. A 10cm x 10cm plate has an area of 100cm^2.

    55. Re:I'm curious... by Rakishi · · Score: 1

      You've never looked at the cooler on your video card or south/northbridge (if applicable) have you? Or your router or certain low power cpus?

      So yeah, you're wrong, admit it and stop before you shove your foot all the way through your digestive system.

    56. Re:I'm curious... by Rakishi · · Score: 1

      Non-issue for a long time now, on a modern cpu you can pull off the heatsink at full load and it'll survive with no damage. It may even keep working once it's throttled itself low enough.

    57. Re:I'm curious... by Anrego · · Score: 1

      I've got a roasted AMD chip that begs to differ ;p

      The plastic nub dealie the HSF clips on to snapped, and the HSF basically sprung off the CPU .. I was at work when it happened so not sure how long it was like that, but the machine never booted again!

      (I now use Intel chips... I very much appreciate the whole "bolted to the motherboard" thing they've got going).

    58. Re:I'm curious... by djrogers · · Score: 1

      But I am curious how this alleviates that boundary layer

      The exceedingly high shearing force on the thin layer of air that reduces the boundary layer by a significant enough amount that it becomes much less consequential.

      --
      Think outside the... Hey, where'd the friggin' box go?
    59. Re:I'm curious... by c6gunner · · Score: 1

      My video card's fan is well away from the GPU, and non of of my motherboards have a fan anywhere except on the CPU. The last router I took apart used passive cooling for the processor.

      No problem - you go build a full-size spinning metallic heat-sink powered by a magnetic field without a typical electric motor, and I'll gladly admit I was wrong. Until then, I'll stick with my assessment.

    60. Re:I'm curious... by Rakishi · · Score: 1

      Your lack of experience doesn't change reality, expand your horizons and stop assuming you know everything. Plenty of electronics have their fans right next to the processor, as I already said, that is a fact.

      No problem - you go build a full-size spinning metallic heat-sink powered by a magnetic field without a typical electric motor, and I'll gladly admit I was wrong. Until then, I'll stick with my assessment.

      Sorry, changing the topic won't work. You made an idiotic statement about fans and processors, I called you on it, that's all, I never said anything about spinning heatsinks.

      But do go on, watching someone make a fool of themselves is ever amusing.

    61. Re:I'm curious... by c6gunner · · Score: 1

      You made an idiotic statement about fans and processors

      I never mentioned fans until the end there, and then only because you brought them up. Nice try though.

      I never said anything about spinning heatsinks

      Given that the guy you were responding to was talking about a "heat-sink crash", there are only two possibilities:

      1. You're a dimwit who completely misunderstood the topic of discussion.
      2. You're lying.

      I'll give you the benefit of the doubt, and assume you're simply a dimwit. I'd suggest working on your reading-comprehension skills, since you apparently think both I and the original commenter were talking about fans. Let me know if I can help.

      Cheers!

    62. Re:I'm curious... by Rakishi · · Score: 1

      You don't even remember what you posted do you? Or the discussion at hand? How sad. I guess, I have to talk to you like a child, so be it.

      Here is your first post:

      A magnet on top of your CPU? Sounds fun. Good way to relive your last LSD trip.

      To this someone replied the following, obviously alluding to existing cpu fans which contain magnets:

      If you think there isn't a magnet inside your existing cpu cooler, you are in for a surprise.

      You follow up with this, obviously referring to the distance between the magnet in a cpu fan and the processor itself.

      There's a wee bit of a difference between a magnet that's several inches away from your CPU, and one that's less than an inch away.

      The last post is where I come in, my comment being only to point out that your statement was idiotic since many cpu fans (and thus the magnets in them) are right next to the processor.

      So yes, the whole discussion as far as my comment was concerned was about fans. Well, magnets in those fans but they're one and the same in the context of this. You were talking about fans before I posted and that is all I talked about. More specifically the location of fans in existing hardware. Spinning heatsinks don't matter at all to this discussion since it's simply an argument about existing coolers.

      It's cute to see you trying to be clever but, really, you should stop since you're not very good at it.

    63. Re:I'm curious... by c6gunner · · Score: 1

      Ah, I see, I was talking to a different guy, and you decided to jump in on a conversation without having a clue what was being discussed. My fault for assuming it was still the same guy. Although it would be nice if, in the future, you would either read the whole threat or stay the fuck out of the conversation.

    64. Re:I'm curious... by bill_mcgonigle · · Score: 1

      (I now use Intel chips... I very much appreciate the whole "bolted to the motherboard" thing they've got going).

      Which socket did you AMD have? Newer/better AMD sockets (e.g. G34) also bolt down. My Phenom II x6 (in my office server) had some sort of bracket that was a pain in the ass but also connected positively.

      The Intel Core2 line's plastic clips are like what you describe. I have a box full of Intel fans that came in retail kids for which I went out to Best Buy (I know, surprised myself) and got the kind of fan that needs to be bolted from the bottom of the mobo. Squeezed some Artic Silver down with those bad boys.

      --
      My God, it's Full of Source!
      OUTSIDE_IP=$(dig +short my.ip @outsideip.net)
    65. Re:I'm curious... by Anrego · · Score: 1

      Which socket did you AMD have?

      Was an AM2 or AM3. G34 looks cool (8 and 12 core procs may be overkill for a desktop... then again.. no such thing right!), but last time I looked there was very limited selection in terms of motherboards. If there are more when I do my next upgrade I may go this route.

      Good to see they've gone with the bolt-on HSF route. I really think it's the best way. A little inconvenient but you know that thing is staying put (unless as you said, you use those stock ones that are supposed to snap in).

    66. Re:I'm curious... by MrAngryForNoReason · · Score: 1

      Maybe his work just frowns on his reading almost 50 pages of research on heat sinks during work time...

    67. Re:I'm curious... by toddestan · · Score: 1

      The problem is that the CPU die (the actual area that needs to be cooled) is small. So you have to be able to remove heat from that small area very effectively. Running a liquid across that small area is a lot more effective than trying to dissipate that heat into a block of metal that is cooled with a fan, and likewise is more effective than heatpipes. Plus, you have the other advantage that you more effectively can dump the heat outside the case, rather than the typical ATX setup where the heat is dumped into the case.

      With that said, I don't think we're anywhere near a limit with air cooling. Heatpipes are pretty effective devices, and the heatsinks made for the enthusiast/overclocking crowd have shown that 150W+ CPUs can still be effectively cooled using just air. A lot of the large-but-quiet CPU coolers out there likewise could dissipate a lot of heat if a high airflow fan was fitted on them. Granted, a computer with a 250-300W CPU might start getting kind of loud under load, but I don't see why it would have to be liquid cooled.

  3. Re:what?? by Bill_the_Engineer · · Score: 4, Informative

    I think the distinction between a traditional fan + heatsink combo and what is described in the article is that the impeller blades are dissipating the heat instead of merely blowing cooler air over the fins of a stationary heatsink.

    --
    These comments are my own and do not necessarily reflect the views or opinions of my employer or colleagues...
  4. Homeless by phrostie · · Score: 3, Funny

    But think of all the homeless Dust puppies!!!

    have you no shame?

    1. Re:Homeless by antdude · · Score: 1

      Bah, bunnies!

      --
      Ant(Dude) @ Quality Foraged Links (AQFL.net) & The Ant Farm (antfarm.ma.cx / antfarm.home.dhs.org).
  5. Re:what?? by Bill_the_Engineer · · Score: 1

    I meant singular impeller not plural impellers. For those who don't read the article there is only one moving impeller.

    --
    These comments are my own and do not necessarily reflect the views or opinions of my employer or colleagues...
  6. Re:what?? by Anonymous Coward · · Score: 5, Funny

    You sound angry. At thermodynamics.

  7. Re:Transfer? by couchslug · · Score: 1, Flamebait

    Read The Fucking Article, shithead.

    --
    "This post is an artistic work of fiction and falsehood. Only a fool would take anything posted here as fact."
  8. Re:Transfer? by S.O.B. · · Score: 1

    Lazy AC that wants to be spoon fed information.

    Go home and change your diaper.

    --
    Some of what I say is fact, some is conjecture, the rest I'm just blowing out my ass...you guess.
  9. Re:Idk... by TheCarp · · Score: 1

    I mostly agree but, I do have to point out... fans ARE pretty resistent to dust....in compairson to stationary parts near fans (like a traditional heat sink). While fan blades to accumulate dust, it happens much more slowly than the stationary parts near them.

    A notable exception do seem to be ceiling fans, but they tend to be off much of the time and sit stationary and horizontal.

    --
    "I opened my eyes, and everything went dark again"
  10. Re:what?? by Xacid · · Score: 2

    I think he just had an exothermic reaction.

  11. Re:Transfer? by logjon · · Score: 5, Funny

    yes. the spinning heat sink is attached to a spinning cpu, which is in turn attached to a spinning motherboard mounted to a spinning case. these are only available in funhouses btw.

    --
    The stories and info posted here are artistic works of fiction and falsehood.
    Only fools would take it as fact.
  12. Re:what?? by S.O.B. · · Score: 2, Informative

    This is all explained in the article and PDF.

    Don't come here and start mouthing off like you know what you're talking about when you clearly are too lazy to get past the summary and expect everyone else to do the work explaining it for you. You must be an MBA graduate.

    --
    Some of what I say is fact, some is conjecture, the rest I'm just blowing out my ass...you guess.
  13. Re:Still has a boundary layer. by Verdatum · · Score: 4, Insightful

    You sir, need a hug. It's a pretty good article.

  14. Re:Fanless doesn't seem to be an accurate descript by Osgeld · · Score: 1

    you thought wrong, they use standard box fans or squirrel cages

  15. Re:Still has a boundary layer. by slim · · Score: 2

    *Man* you read and analysed those 44 pages of maths quickly.

  16. Re:Still has a boundary layer. by Xacid · · Score: 1

    Personally I think this is a neat concept and would like to see some how these pan out in the real world. While there's nothing wrong with being skeptical by any means there seems to be some merit behind this. I'm particularly curious to see how this would perform in an HVAC system.

    Regarding your question about bearings conducting heat - I was wondering the same question. I wonder if there's a way to make bearings specifically for this application with heat transfer in mind while still providing decent performance.

  17. Re:Still has a boundary layer. by queazocotal · · Score: 1

    Well - yes.
    You can avoid dust in that manner.
    But only if you wind up the fan speed to several tens of thousands of RPM, and make them sound like your case is about to explode.

    And also - read the article - the heat is transferred by the conductive fan rotating over a thermal plate with a .001" clearance.
    This actively massively stirred air has fairly low thermal resistance.

    I note the pressure guage next to the device.
    This is presumably connected to a large compressor, providing reasonable rates of high pressure air, as you need for air bearings.
    The average PC however doesn't actually have this.

  18. Artificial intelligent heat exchanger? by maxwell+demon · · Score: 2

    That's exactly what the Air Bearing Heat Exchanger, developed by Jeff Koplow of the Sandia National Laboratories, has developed.

    So I get it was not Jeff Koplow who developed it, but the Air Bearing Heat Exchanger did develop it. The Air Bearing Heat Exchanger in turn was developed by Jeff Koplow.

    Oh, and BTW the link was missing a PDF warning.

    --
    The Tao of math: The numbers you can count are not the real numbers.
    1. Re:Artificial intelligent heat exchanger? by Dog-Cow · · Score: 1

      What kind of shit needs a warning about PDFs? Even iDevices can read those.

    2. Re:Artificial intelligent heat exchanger? by ljhiller · · Score: 1

      I miss my status bar.

    3. Re:Artificial intelligent heat exchanger? by Actually,+I+do+RTFA · · Score: 1

      So I get it was not Jeff Koplow who developed it, but the Air Bearing Heat Exchanger did develop it. The Air Bearing Heat Exchanger in turn was developed by Jeff Koplow.

      Well, technically, the pronoun used ("That" in the original and "it" in your rephrasing) would refer to the act of rotating the heat exchanger from the previous sentence (where said act was also referred to as "it") or the benefits obtained therefrom. Hence, Jeff Koplow developed the ABHE which developed the benefits of having a rotating heat exchanger.

      --
      Your ad here. Ask me how!
  19. Comment removed by account_deleted · · Score: 1

    Comment removed based on user account deletion

  20. Re:Still has a boundary layer. by iteyoidar · · Score: 2

    If you read the PDF article, it says it works like an air-hockey puck or hard-drive platter, there's an extremely thin layer of air between the spinning surface which is under high shear which is conducive to heat conductivity. The PDF goes on to explain that this dramatically reduces the size of the boundary layer, not eliminate it as the summary says (since this isn't even logical what I remember of my fluids class). I didn't read the whole thing but I think it's the fact that the heat sink blades themselves are spinning at very high speeds, rather than having dirty air blown on them, that prevents dust build-up.

  21. Re:Fanless doesn't seem to be an accurate descript by ShavedOrangutan · · Score: 4, Funny

    ... made from the hooves of a unicorn.

    --
    Godaddy is a scam and a ripoff.
  22. Re:Still has a boundary layer. by iteyoidar · · Score: 1

    More to the point, the boundary layer shear is what enables this concept to work at all

  23. Re:what?? by operagost · · Score: 3, Informative
    According to the report, which is rather comprehensive, the air gap is about .03 mm and has a relatively low thermal resistance due to "convective mixing". As for the "boundary layer", this appears to be his source:

    Koplow, J. P., HEAT EXCHANGER DEVICE AND METHOD FOR HEAT REMOVAL OR
    TRANSFER, USPTO Application #: 20090199997.

    --

    Gamingmuseum.com: Give your 3D accelerator a rest.
  24. Historical prototype, prior art by scharkalvin · · Score: 1

    Well this idea isn't new at all. Back in the 1910's aircraft engineers were trying to produce engines that could be cooled without heavy water jackets and radiator cooling systems. Putting cooling fins around the engine cylinders and block to let the passing air cool the engine worked, but not well enough given the state of metallurgy at the time. One solution was a rotating radial engine. In this configuration the crankshaft of the engine was bolted to the firewall and the block spun around with the crankcase and cylinders. The prop was bolted to the block. These rotary engines were cooled by spinning the engine. Some compromises resulted, the oil system was a non-recycling system with some oil being burned and the rest lost with the exhaust. A vegetable based oil was used (which had a laxative effect on the pilot!). Many of the aircraft of WWI used these rotary engines, including the famous Tri-Plane of the Red Baron.

    1. Re:Historical prototype, prior art by Chrisq · · Score: 1

      A vegetable based oil was used (which had a laxative effect on the pilot!).

      Or was it just coming up against the Red Barron?

    2. Re:Historical prototype, prior art by wagnerrp · · Score: 1

      They make 20k RPM drives? Why not just buy an SSD?

    3. Re:Historical prototype, prior art by couchslug · · Score: 1

      The typical oil was castor oil, and the system referred to as a "total loss" oil system.

      Racing castor persisted for decades and made excellent oil for two-stroke motorcycle engines long after total loss oil systems were phased out of use in four-strokes.

      Castrol still produce automotive castor oils:

      http://www.castrol.com/castrol/sectiongenericarticle.do?categoryId=9014107&contentId=7027099

      --
      "This post is an artistic work of fiction and falsehood. Only a fool would take anything posted here as fact."
  25. Re:Still has a boundary layer. by rubycodez · · Score: 1

    Some of us had to read much more than 44 pages as we studied fluid dynamics in college. Apparently, there are rules for such things in this universe with no known exceptions.

    The article is bull feces.

  26. Re:Still has a boundary layer. by Bucc5062 · · Score: 4, Funny

    +1 sweetness factor, such a rare moment in /. land.

    --
    Life is a great ride, the vehicle doesn't matter
  27. Re:Still has a boundary layer. by Hognoxious · · Score: 1

    IANAFD but it would seem intuitive that moving an object at velocity X through air is the same (from the object's POV) as moving air at the same velocity[1] over the stationary object.

    Otherwise wind tunnels would be a total waste of time.

    [1] In the opposite direction, so -X, to be pedantic.

    --
    Confucius say, "Find worm in apple - bad. Find half a worm - worse."
  28. Re:Still has a boundary layer. by Kookus · · Score: 1

    Do airplanes exert centripetal forces on the surfaces exposed to the moving air?
    That would be a sweet airplane ride!

    I think the better analogy would be to prove that the propellers on the planes still have boundary layers.

  29. Ferrofluidic seal by Neil+Boekend · · Score: 1

    I would imagine replacing the 0.0254 mm of air with a ferrofluidic seal would increase the efficiency even further. A chip is not damaged by a permanent magnet and since the RPM is low it will not require a very strong magnet. The seal would be a good thermal conductor (somewhere around thermal paste).

    --
    Well, I might have a way, but it only works on a semi spherical planet in a vacuum.
    1. Re:Ferrofluidic seal by AlecC · · Score: 1

      Nice idea, but I wonder what the drag would be. Part of the idea is that, because of the extreme turbulence in the boundary layer, thermal conductivity is much greater than you would expect for an air gap. They seem to think that the thermal resistance of the gap is negligible compared to other thermal resistances in the system.

      --
      Consciousness is an illusion caused by an excess of self consciousness.
    2. Re:Ferrofluidic seal by munozdj · · Score: 1

      But the presence of a constant magnetic field would spawn eddy currents on the rotating part of the heat sink and the fluid itself, leading to heat losses and magnetic resistance created by the eddy currents themselves. Obviously, this isn't set in stone (I can't remember the details), but I remember having to solve a rather complex exercise very similar to this in my Electromagnetic Fields course (I'm an EE). It sure would be interesting, though, to know if this effects could be rendered negligible by using some other materials.

      --
      Democracy: Crowdsourcing a country near you
  30. Re:what?? by tibit · · Score: 4, Informative

    I've read the paper and what you said is just silly, not insightful. The heat sink is separated from the base plate by a layer of air on the order of 1E-5m thick. This layer of air experiences large shear stress that keeps its thermal resistance low. It's basically an air bearing for the spinning heat sink. The stackup is thus:

    1. CPU
    2. Disk-shaped base plate
    3. Air gap
    4. Heat sink impeller

    The major difference is that in normal coolers, fan has no heat dissipating function at al. There's no functional heat flow through the fan. In this design, the fan is the heatsink: heat does flow through it, and that's what makes it work so well.

    From what I can tell, it's a truly revolutionary device. It has 5-10x lower thermal resistance than regular coolers, consumes ~5x less power than coolers of same capacity, and generates less acoustic noise to boot (it wasn't quantified, though). Ah, and also it doesn't get fouled by dust: ever notice how in usual CPU coolers the fan is usually clean or just sprinked with dust, when the heatsink is pretty much plugged with dust? In this device, the heatsink spins, so it stays clean, just like a fan would.

    Whoever commercializes this for the HVAC market will be financially set, as in "playboy mansion" financially set :)

    --
    A successful API design takes a mixture of software design and pedagogy.
  31. Re:Still has a boundary layer. by UnknowingFool · · Score: 1

    I'm curious to see this applied to a consumer CPU fan. Of course it will have to undergo some testing. It may be dust resistant but I don't know if it is Cheetos resistant which it needs to be for your average slashdotter. ;)

    --
    Well, there's spam egg sausage and spam, that's not got much spam in it.
  32. Re:what?? by serviscope_minor · · Score: 5, Funny

    it's a truly revolutionary device

    haha! Excellent pun.

    --
    SJW n. One who posts facts.
  33. Re:Fanless doesn't seem to be an accurate descript by Osgeld · · Score: 1

    LOL yes I forgot about that part

  34. Re:Still has a boundary layer. by Anonymous Coward · · Score: 1, Insightful

    It's only "rightly so" if the summary accurately summarized the article. It doesn't. He didn't read it he just read the summary and wanted to post fast for physics cred.

    And that's the saddest part of all. *sigh*

    Someone posted it above. The actual article says it doesn't get rid of the boundary layer just significantly reduces it. He calls BS that the boundary layer is eliminated but the article doesn't say that only the summary does.

  35. Re:Still has a boundary layer. by kwikrick · · Score: 2

    You're wrong.

    Basically, the layer of air between the thermal spreader (base plate) and the impeller if very thin and very turbulent, because it is 'grinded' between the the impeller and the base plate. That actually makes it a very good heat conductor.

    It's explained very well in the Sandia Labs paper. Seems like a very plausible and good design.

    --
    assignment != equality != identity
  36. Check out Fig. 10 by lee1 · · Score: 2

    I like the "protective wire mesh container". Tell me it's not an office trash can.

    1. Re:Check out Fig. 10 by danlock4 · · Score: 1

      Ha ha! You spotted it! ...and who knows? a cylindrical trash can is easier to keep upright than one with a smaller bottom and larger top. My guess is that this was quickly assembled for this experiment, but about what it's being used for now (if anything) I have no idea.

      It looks a lot like some office trash cans I've seen, but closer inspection reveals what looks like a rudimentarily-constructed "protective wire mesh container" made of a rectangular piece of wire mesh rolled into a cylinder, held together at the open base by a strip of bent aluminum (or other shiny metal) placed inside the cylinder then folded around the jagged ends of the wire mesh and (at the top, which would be the bottom of the trash can) a slightly-larger-diameter circular mesh-piece with its ends bent up so it fits inside the cylinder is held in place by another strip of bent metal, the metal placed inside the cylinder on top of the circular mesh and bent around the outside, holding the top of the cylinder in a circular shape and preventing the protective top, circular layer of mesh from sliding down.

      --
      To .sig or not to .sig, that is the question.
  37. Re:Still has a boundary layer. by tibit · · Score: 1

    Look silly, proof is in the pudding. Off-the-shelf CPU coolers have about 0.8C/W thermal resistances, this thing has demonstrated 0.2C/W in version 1 prototype, and version 2 is estimated to lower it to 0.1C/W.

    How well do bearings conduct heat?

    An air bearing? Very fucking well. So much so that its thermal resistance is an order of magnitude lower than the thermal resistance of the heatsink-to-air!

    --
    A successful API design takes a mixture of software design and pedagogy.
  38. I didnt RTFA but.... by metalmaster · · Score: 3, Insightful

    I thought a long standing goal of PC manufacturers was to do away with moving parts. I dont think fans will go away anytime soon as long as they are cheap to replace. From the comments hear I'd assume this heatsink spins on a platter essentially taking the place of the fan. What do you do when it fails? Can you replace it for less than $10?

    1. Re:I didnt RTFA but.... by idontgno · · Score: 1

      Kinda depends on which PC manufacturers. Really, there are two diametrically opposed problems being solved: either you're going for the silent, no-moving-parts, low-cost, low-maintenance approach (commodity PCs, home-entertainment appliances, etc.)... or you're going for the balls-to-the-walls, maximum FPS, humongo display resolution enthusiast machines. In the former case, yeah, this technology probably wouldn't be appropriate (in its current incarnation). But for the latter? You always have serious heat dissipation issues, and this discovery seems to pave the way for more heat-transfer efficiency with the same number of moving parts (one... the impeller). Rotation speeds and noise levels would seem comparable to current solutions, but heat transfer seems better, so you can overclock to higher levels and still have the same processor core temperature. Also, the design is claimed to resist dust accumulation and interference, so it would be lower maintenance for the same level of thermal performance.

      --
      Welcome to the Panopticon. Used to be a prison, now it's your home.
    2. Re:I didnt RTFA but.... by LeadSongDog · · Score: 1

      Can you replace it for less than $10?

      Cheap to replace? Depends what it costs to dispatch the repairdroid to where the fan is located, doesn't it? If it's in a hard to reach place, reliability matters irrespective of the purchase price.

      --
      Oh, I'm sorry sir, I thought you were referring to me, Mr. Wensleydale.
    3. Re:I didnt RTFA but.... by EvanED · · Score: 2

      Kinda depends on which PC manufacturers. Really, there are two diametrically opposed problems being solved: either you're going for the silent, no-moving-parts, low-cost, low-maintenance approach (commodity PCs, home-entertainment appliances, etc.)... or you're going for the balls-to-the-walls, maximum FPS, humongo display resolution enthusiast machines.

      I definitely wouldn't group that first category all together. Silent/no-moving-parts really shouldn't be together with low-cost, and I'm not sure where low-maintenance should be.

      I would make three categories: low-cost (commodity PCs and cheap home-entertainment appliances), silent (custom PCs and more expensive home-entertainment), and powerful.

      That said, my categorization doesn't really change your overall point I think. This tech is almost certainly not appropriate for low-cost. I only took a brief glance at the PDF and the article didn't really say, but how appropriate it is for the silent group depends on its noise level compared to fans.

    4. Re:I didnt RTFA but.... by metalmaster · · Score: 1

      Lets assume you'll need the repairdroid in both instances....

      - Typical case fan @ $3.49-42.99 from more than 20 manufacturers
      - This product @ $_undisclosed from maybe one manufacturer

      After parts and labor you're still going to pay more "just because"

    5. Re:I didnt RTFA but.... by RKThoadan · · Score: 1

      One thing that caught my attention is that the size of this thing appears to be much less than the standard high-end air cooling tower heatsink with push-pull fans. This thing may give us a lot more high-end options that don't require massive cases, and may have a lot of impact in the mobile market as well.
      If the performance is good enough they might end up cheaper than a conventional solution just because it needs less raw materials and smaller amounts of packaging and shipping costs.

    6. Re:I didnt RTFA but.... by Chirs · · Score: 1

      It's a 3-phase motor spinning on an air bearing. Not much to go wrong. However, if something did you could conceivably replace just the motor and reuse the plate and fin assemblies.

      The other point in the article is that you don't need heatpipes, so the whole thing is basically two solid chunks of metal and a motor.

    7. Re:I didnt RTFA but.... by CYDVicious · · Score: 1

      No worries, you get a free one!...with the new processor you have to buy because of your old one overheating shortly after the failure...

      --
      //Nothing to see here, please move along.
    8. Re:I didnt RTFA but.... by PingPongBoy · · Score: 1

      An even longer standing goal is to be able to run faster processors. If the new heat sink enables that at the same operating cost, it will sell even at $100.

      On a side note, the increasing efficiency of machines has reduced hiring. A more efficient heat sink makes it that much cost-effective to jam multiprocessing computers into every nook, thus taking over activities that people used to do. As the saying goes the implications are enormous.

      --
      Know your pads. One time pad: good for cryptography. Two timing pad: where to take your mistress.
    9. Re:I didnt RTFA but.... by geekoid · · Score: 1

      No your not.

      You aren't taking in the critical variables.
      1) How much long does it last?
      2) How much faster can we make a CPU?
      3) How quite is it?
      4) Does keeping it cooler increase the life time of the CPU
      5) What is the impact to the system overall when it's cooler?

      Only a simpleton compares this directly to a fan. You need to compare it to why the fan is their.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    10. Re:I didnt RTFA but.... by badkarmadayaccount · · Score: 1

      Heat siphon - much more efficient and reliable.

      --
      I know tobacco is bad for you, so I smoke weed with crack.
  39. Re:Still has a boundary layer. by mswhippingboy · · Score: 1

    Wow. Maybe Sandia should have just given you a call instead of all that research since you have all the answers.

    No, turbulence mitigates the boundary layer problem, but does not remove it. This approach apparently, while not removing it completely, reduces it to the point where it's impact on the efficiency of the heat exchanger is negligible.

    --
    Sometimes the light at the end of the tunnel is the headlight of an oncoming train.
  40. Re:Idk... by crashumbc · · Score: 1

    Ceiling fans also usually operate at very low speeds compared other fans...

  41. Re:Transfer? by nschubach · · Score: 1

    While an entertaining post, one could speculate that building a spinning computer should not actually be that hard these days. You probably couldn't use spinning hard drives but SSD should work fine. Power could easily be supplied with some bushings. The hardest part would be video out, but I think there are high speed wireless video solutions. If not, you may be able to get away with bushings for this as well but your contact area has to be pretty consistent. The rest of the system could be wireless (keyboard, mouse, etc.)

    --
    Every time I start to have faith in humanity, I ruin it by driving to work between 7 and 8 am.
  42. Re:Still has a boundary layer. by AlecC · · Score: 1

    This story is pure bullshit.

    Airplanes have boundary layers attached in flight.

    All you need to do to a heat-sink is rough up the surface enough that the boundary layer is turbulent. It's not like drag is an issue.

    The first point in favor of this heat-sink is pure bullshit. Want to bet everything else is also bullshit.

    How well do bearings conduct heat?

    WTF happened to /.

    There are two significant differences between wings and heat sinks. Firstly, wings are moving compared to the ambient air, and heat sinks are not. Secondly, for aircraft the boundary layer is a good thing, and designers try and make is stick as much as possible (though the do put in widgets to ensure that when it breaks off and goes turbulent, it does so progressively, not suddenly). Roughening, on the appropriate scale, is used to increase boundary layer adhesion - the "golf-ball" effect. It is also being tried on ships, especially racing yachts (the "shark-skin" effect). The desired effect is the exact opposite to that here: wings want boundary layers, heat sinks don't.

    --
    Consciousness is an illusion caused by an excess of self consciousness.
  43. Re:Still has a boundary layer. by harperska · · Score: 2

    I know this is /., but the lack of TFA reading comprehension for this article is crazy even for slashdot standards.

    The PDF never claims that the spinning heat sink eliminates the boundary layer. They only claim that spinning the heat sink reduces the boundary layer thickness by several orders of magnitude. And it makes sense, as the speed of air over the impeller blades moving at several thousand RPM is quite a bit faster than the speed of air that can be pushed over a static heat sink by a traditional fan. The faster the airflow, the smaller the boundary layer. The only way to get air moving that fast over a static heat sink is with a jet, and establishing such a jet in a computer enclosure environment exceeds reasonable power requirements.

  44. Re:Still has a boundary layer. by Anonymous Coward · · Score: 1

    I think the better analogy would be to prove that the propellers on the planes still have boundary layers.

    they do. since in the real viscous world, you can't have air moving directly on a surface. the air has to transition to whatever the speed of the surface is over some distance (however small). this is what we call a boundary layer.

  45. Re:Still has a boundary layer. by idontgno · · Score: 5, Informative

    Good Lord. Have your psychiatrist adjust your dosage.

    As is the case in a conventional "fan-plus-heat-sink" CPU cooler, the heat load is placed in thermal contact with the bottom surface of an aluminum base plate that functions as a heat spreader. As in a conventional CPU cooler, this heat spreader plate is stationary. In a conventional CPU cooler, the top surface of the heat spreader base plate is populated with fins. In the air bearing heat exchanger, instead of having fins, the top of the heat spreader base plate is simply a flat surface.

    The âoeheat-sink-impellerâ (the finned, rotating component) consists of a disc-shaped heat spreader populated with fins on its top surface, and functions like a hybrid of a conventional finned metal heat sink and an impeller. Air is drawn in the downward direction into the central region having no fins, and expelled in the radial direction through the dense array of fins. A high efficiency brushless motor mounted directly to the base plate is used to impart rotation (several thousand rpm) to the heat-sink-impeller structure. The bottom surface of this rotating disc-shaped heat spreader is flat, such that it can mate with the top surface of the heat spreader plate described above.

    During operation, these two flat surfaces are a separated by a thin (~0.03 mm) air gap, much like the bottom surface of an air hockey puck and the top surface of an air hockey table. This air gap is a hydrodynamic gas bearing, analogous to those used to support the read/write head of computer disk drive (but with many orders of magnitude looser mechanical tolerances).

    Heat flows from the stationary aluminum base plate to the rotating heat-sink-impeller through this 0.03-mm-thick circular disk of air. As shown later in Figure 18, this air-filled thermal interface has very low thermal resistance and is in no way a limiting factor to device performance; its cross sectional area is large relative to its thickness, and because the air that occupies the gap region is violently sheared between the lower surface (stationary) and the upper surface (rotating at several thousand rpm). The convective mixing provided by this shearing effect provides a several-fold increase in thermal conductivity of the air in the gap region.

    TL;DR version: Stationary heat spreader surface on top of the IC. Teensy tiny air gap, small enough to permit heat transfer while functioning as an air bearing between heat spreader and... the next part, a heat-absorbing rotary impeller which pulls heat through the air gap into its fins, which are in turn cooled by air flow caused by centrifugal acceleration of the air through the rotating impeller assembly (squirrel-cage-fan style).

    I'm not gonna pretend that there's no boundary-layer effect over the impeller blade surfaces, but I expect it'll be less than the effect caused by the common "push air down into the cooler and have it decelerate and turn 90 degrees to exit" cooler. Flow-through coolers would be more efficient than that, but air still has to decelerate through the cooler, whereas this impeller cooler makes the air accelerate during the cooling action. That might make a difference.

    How well do bearings conduct heat?

    The generic answer is "depends on thickness of air bearing surface (i.e., how big of an air gap), coverage area of bearing surface (i.e., is the heat spreader the size of the entire impeller, or just the small central portion of it), and the rotational speed of the rotating part on the other side of the gap -- moderate rotation speeds, in the 2k to 10krpm range, make the air in the gap turbulent and sheared rather than laminar, forcing mixing and heat transfer.

    WTF happened to /.

    Well, in this case, an actual scientific research article of relatively high coolness and technical merit leaked past the editors. I understand how this could be upsetting to most slashbots, given the novelty and rarity of this type of thing. Certainly, t

    --
    Welcome to the Panopticon. Used to be a prison, now it's your home.
  46. Re:Still has a boundary layer. by vlm · · Score: 3, Interesting

    *Man* you read and analysed those 44 pages of maths quickly.

    I skimmed them.

    It seemed to very carefully avoid the issue of the bearing's heat conduction ability while explaining how spinning a heatsink does reduce its thermal resistance vs merely blowing air upon it. So you decrease the resistance at one end while ignoring the increase at the other. Hmm.

    The other mystery is the straw dog of cheap and easy to machine heatsink designs (you've all seen them) have moderately bad boundary layer problems, so rather than a more elaborately modeled and machined heatsink design, or even more simply, a larger heatsink, the solution is a very complicated, hard to model, and hard to machine rotating heatsink. So, why not just put the hydrodynamic engineering hours and CNC machining hours into a GOOD passive sink that might work just as well? Or invest in a couple more dollars of aluminum, or skip it all and go for broke with waterblocks. Who knows?

    Is there a middle ground for this design to live in between cheap and easy and inefficient non-moving sinks and much higher performance (and cost) waterblocks? I'm guessing, no. Not in any electronic system I've worked on (not just computers, but high power RF amps, high power audio, high power VFDs, etc)

    The other problem is it makes for a more brittle design. Now you can usually shut down a system automatically when the cooling system stops, due to thermal mass, limited natural convection cooling, etc. With this, it'll be smaller and lighter, can you shut down in time to avoid frying the CPU (physically) or crashing the filesystem? Its going to make OTHER parts of the system design more complex, not just the cooling system.

    Cool engineering (pun intended) but I'm unimpressed from an economic standpoint. It will probably cost more than the alternatives. Unless you're just trying to avoid a patent or whatever.

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  47. Re:Still has a boundary layer. by AlecC · · Score: 1

    But in a conventional system, the air is moving fastest over the cool fan, and much slower over the hot heat sink - in fact, very slowly over the last fraction of a millimetre. In the system, the air is moving fastest over the hot fan.

    --
    Consciousness is an illusion caused by an excess of self consciousness.
  48. Re:Still has a boundary layer. by marcosdumay · · Score: 1

    Except that when you rotate you are not only moving, you are accelerating.

  49. One significant difference by SmallFurryCreature · · Score: 1

    In these "old" engines, the cooling block itself did not move, rather the engine it was attached to moved. The equivalent would be for an entire PC to spin in for radiators attacked to it to be cooled. This would be highly inconvenient for any cat owners as well as make it even harder to plugin that USB cable.

    --

    MMO Quests are like orgasms:

    You may solo them, I prefer them in a group.

    1. Re:One significant difference by vlm · · Score: 1

      The equivalent would be for an entire PC to spin in for radiators attacked to it to be cooled. This would be highly inconvenient for any cat owners as well as make it even harder to plugin that USB cable.

      Standard socket and packaging technology is going to have issues with the centrifugal force and vibrations. Spinning the whole gadget and doing all the connections with sliprings for power (or solar cells and searchlights?) and bluetooth for I/O MIGHT actually work... Need to research bluetooth doppler sensitivity first...

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  50. Is it such a new idea? by wcrowe · · Score: 1

    Don't some lawn mowers have heat sinks like this that spin atop the engine?

    Anyway, I'm much more interested in the air conditioner applications of this than electronics use. I like the idea of a quieter, 30% more efficient air conditioner/heat pump. Great article.

    --
    Proverbs 21:19
  51. does the opposite work as well? by milkmage · · Score: 1

    wonder if the barrier is caused by the constant, unidirectional flow of air from a fan?
    while it's hardly an efficient/practical design, would you achieve the same efficiency if you moved a fan around the heat sink?

  52. Re:Fanless doesn't seem to be an accurate descript by isopropanol · · Score: 1

    Also, a filter on the intake seems a simpler solution to fouling.

  53. My kind of technology by tusam · · Score: 1

    Soon at the heart of every computer there's a metal fan.

    1. Re:My kind of technology by amliebsch · · Score: 1

      Up the irons! I need to run a simulation!

      --
      If you don't know where you are going, you will wind up somewhere else.
  54. Re:Fanless doesn't seem to be an accurate descript by Osgeld · · Score: 1

    yea filters get clogged, and I really dont by the immunity thing, yes it may not get compacted tween a fan and the top of a heat sink but it seems like the fins of this thing would be just as easy to clog since your passing dirty fluid tween small spaces

  55. P4 thermal monitor by tepples · · Score: 1

    With this, it'll be smaller and lighter, can you shut down in time to avoid frying the CPU (physically)

    I seem to remember Pentium 4 CPUs using a scheme like this: When the temperature exceeds one threshold, the "Thermal Monitor" puts the core to sleep for a few microseconds every microsecond. When it exceeds a higher threshold, the CPU halts.

    or crashing the filesystem?

    A reliable file system has to survive loss of mains power anyway.

    1. Re:P4 thermal monitor by Ferzerp · · Score: 1

      Wow, no wonder netburst sucked. It could actually spend more time doing nothing than the actual time passed?

      Drop the "micro" and what you've said should be very obvious.

      "to sleep for a few seconds every second"

      I wish I had the ability to sleep a few hours every hour. Think of the time saving!

  56. A researcher at a US government’s lab by bigsexyjoe · · Score: 1

    We don't need a lot of big government creating new technology and improving our energy consumption!

    1. Re:A researcher at a US government’s lab by Vegemeister · · Score: 1

      But the fact that so much of the development took place with government funds means fewer patent obstacles. I wonder how soon we'll see these things in production, and when they'll hit cost parity with water cooling.

  57. Re:Still has a boundary layer. by pavon · · Score: 1

    It still amazes me how many engineers on this site immediately dismiss the work of another engineer or scientist based on a summary by the media. I would have thought that smart people would realize that it is the regurgitators (I refuse to call them journalists) that don't know what they are talking about 90% of the time, not their fellow engineers.

  58. Re:Still has a boundary layer. by JustinOpinion · · Score: 5, Informative
    The article is wrong to suggest that the boundary layer disappears for moving surfaces. Fan blades do indeed get dust on them. However the actual work, described in the technical report, makes it clear that they are not claiming an elimination of boundary layer effects, merely a reduction of the boundary layer thickness:

    This rotating heat exchanger geometry places the thermal boundary layer in an accelerating frame of reference. Placing the boundary layer in this non-inertial frame of reference adds a new force term to the Navier-Stokes equations, whose steady state solution governs the functional form of the heat-sink-impeller flow field [Schlichting, 1979]. At a rotation speed of several thousand rpm, the magnitude of this centrifugal (in the frame of reference of the boundary layer) force term is as such that as much as a factor of ten reduction in average boundary layer thickness is predicted [Cobb, 1956]. Unlike techniques such as air jet impingement cooling, the mechanism for boundary layer thinning in the air bearing heat exchanger does not rely on a process that entails dissipation of significant amounts of energy, nor is the boundary layer thinning effect localized in a small area. Rather, the centrifugal force generated by rotation acts on all surfaces simultaneously, and all portions of the finned heat sink are subject to the resulting boundary layer thinning effect. For the limiting case of flat rotating disk, an exact solution of the Navier-Stokes equation is possible and indicates that the magnitude of the boundary-layer thinning effect is constant as a function of radial position.

    (Emphasis added.)

    How well do bearings conduct heat?

    Again, the technical document makes it clear that the rotating heat sink is not coupled via a bearing to the surface it's cooling. Rather there is a very thin layer of air separating them. Naively one might think that this layer of air (generally a poor heat conductor) would become limiting, and there would be poor heat transfer from the hot plate to the rotating heat sink. However they address this:

    Heat flows from the stationary aluminum base plate to the rotating heat-sink-impeller through this 0.03-mm-thick circular disk of air. As shown later in Figure 18, this air-filled thermal interface has very low thermal resistance and is in no way a limiting factor to device performance; its cross sectional area is large relative to its thickness, and because the air that occupies the gap region is violently sheared between the lower surface (stationary) and the upper surface (rotating at several thousand rpm). The convective mixing provided by this shearing effect provides a several-fold increase in thermal conductivity of the air in the gap region.

    So, basically by keeping the air gap very thin (30 microns), and by substantially shearing/mixing this thin air disk, its thermal conductivity can be sufficient to transfer heat up into the rotating fins. Overall a rather clever design.

    WTF happened to /.

    I agree a lot of junk gets posted to Slashdot. But in this case, a link was actually provided to a good technical document that answers many questions, provides schematics, and shows graphs of various performance measures.

  59. Re:Still has a boundary layer. by AlecC · · Score: 2

    They do not avoid the bearings heat conduction ability:

    As shown later in Figure 18, this air-filled
    thermal interface has very low thermal resistance and is in no way a limiting factor to device
    performance; its cross sectional area is large relative to its thickness, and because the air that
    occupies the gap region is violently sheared between the lower surface (stationary) and the
    upper surface (rotating at several thousand rpm). The convective mixing provided by this 11
    shearing effect provides a several-fold increase in thermal conductivity of the air in the gap
    region.

    I see no reason why this should not be subject to cost engineering like any other component. Yes, they machined their prototype our of solid aluminium on a CNC machine. But they are not production engineers. It would seem to me that, as one-moving-part system, this should be subject to manufacturing optimisation over two or three years to be very competitive with equivalent air cooling systems.

    Your point about the design being more brittle is relevant: failure of the drive motor will lead to serious overheat in a very short time.

    --
    Consciousness is an illusion caused by an excess of self consciousness.
  60. Re:Still has a boundary layer. by vlm · · Score: 1

    This is presumably connected to a large compressor, providing reasonable rates of high pressure air, as you need for air bearings.
    The average PC however doesn't actually have this.

    Now you need to cool the big air compressor, which likely requires the whole air bearing arrangement. No problemo, you supply a little air compressor to cool the big air compressor. Now you need to cool the little air compressor, oh, its turtles all the way down, here.

    The other problem is air bearings are real cool in a controlled system or for lab experiments, but in the real world fulla slugs of condensate water and compressor oil contamination, they're no walk in the park. As you've probably noticed the lack of air bearings around your house and work. Come up with a way to make air bearings "ready for prime time" and there's plenty of other exciting applications beyond just making smaller CPU heatsinks. Kind of like those spaceship designs that begin with "first, assume fusion reactors and warp drives. Then the rest is easy"

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  61. From one boundary layer to two by checkup21 · · Score: 1

    The heatsink + fan approach has one boundary layer on the heatsink, this approach creates two:

    1. On the surface of the rotating heat sink
    2. On the air cushion where the rotating heat sink "sits" on

    What makes sense is to use energy efficient systems, not using any CPU-/GPU-fans and use a large and slowly rotating fan moving the air through all of the case and go for standard heatsinks on your chips. Voila: quiet, energy efficient and efficient at the same time.

    1. Re:From one boundary layer to two by Khyber · · Score: 1

      And you'd end up with a shit per-component thermal profile that will lead to massive premature failures.

      What, you think we didn't try this back in the 80s?

      --
      Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
    2. Re:From one boundary layer to two by EXrider · · Score: 1

      And you'd end up with a shit per-component thermal profile that will lead to massive premature failures.

      What, you think we didn't try this back in the 80s?

      How is what the GP described any different than the way all modern >2U rack-mount servers and Mac Pro's cool themselves? It takes multiple fans, but there aren't massive component failures. It certainly is more complex and expensive to implement than per-component fans though. You probably won't see people doing it with cheap homebrew cases and components, with random wires and obstructions strewn all over the inside of the computer any time soon.

      --
      grep -iw skynet /etc/services
    3. Re:From one boundary layer to two by marcosdumay · · Score: 1

      Yeah, there are 3 boundary layers (you forgot one). Each of them smaller than 0,1 times the original one.

  62. Tesla! by mbourgon · · Score: 1

    This is awesome. It appears to be using similar principles and design to Tesla's turbine! (From wikipedia, which doesn't have a good picture of the innards) "The Tesla turbine is a bladeless centripetal flow turbine patented by Nikola Tesla in 1913. It is referred to as a bladeless turbine because it uses the boundary layer effect and not a fluid impinging upon the blades as in a conventional turbine"

    --
    "Sometimes a woman is a kind of religion, she can save your soul & set you free from all your sins" - Bad Examples
  63. Re:Still has a boundary layer. by jank1887 · · Score: 1

    if you studied fluid dynamics in college, and stopped at the article before reading the PDF, your degree is bull feces. It's an extremetech article about actual technology, with physics involved in the explanation. what did you expect?

  64. Re:Still has a boundary layer. by jank1887 · · Score: 1

    and the PDF accounts for that.

  65. Re:Still has a boundary layer. by vlm · · Score: 1

    Look silly, proof is in the pudding. Off-the-shelf CPU coolers have about 0.8C/W thermal resistances, this thing has demonstrated 0.2C/W in version 1 prototype, and version 2 is estimated to lower it to 0.1C/W.

    Almost, but not quite, as good as an off the shelf waterblock system now, maybe as good as an excellent waterblock system in the future, maybe, with some luck, in the lab.

    Of if you want no moving parts, about as good as a poor heat pipe system, or ten to a hundred times worse than a truly excellent heat pipe system.

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  66. Rotary engines by Kupfernigk · · Score: 1
    At last an intelligent post on this subject - much of the above falls into RTFA land. Though part of the benefit arose simply from the fact that the engine continued to be cooled even when the air speed was close to zero, and another part because both sides of the cylinder were cooled, whereas in a conventional engine only one side was cooled. That is why the famous Moto-Guzzi single could run with such low distortion; the horizontal cylinder was air cooled on all sides, even better than the BMW twin.

    In the case of an aircraft engine, the air cooled cylinders have a short thermal path to the air from the heat source. The problem with cpu cooling is mainly the long thermal path which makes it hard to get moving air down in the fins.

    Finally, you might be amused to know that the lubricant (castor oil) was simply better than any mineral oil up until the 1930s. The Castrol oil company derived its name from it. And the solution of the pilots to the laxative problem was to drink whisky. It's not surprising that WW1 pilots had an operation life expectancy of a few hours.

    --
    From scarped cliff or quarried stone she cries "A thousand types are gone, I care for nothing, no not one."
  67. Fanless or Not, .. by arisvega · · Score: 1

    .. it seems like a great invention, trully ground-breaking if it works. All we have to do now is wait for the patent wars to be over (suddenly $BigCorp and $PatentTroll "discover that this infringes on their innovations somehow and some such"), and by 2054 this will be a commonplace in cooling.

    Now I wander if the guy was under contract- if he was, he will probably get nothing but his salary out of it. One of my friends is family with the guy that invented the dictionary in cellphones; but since he was under contract he got nothing more than that month's paycheck ..

    --
    The three laws of thermodynamics:(1) You can't win. (2) You can't break even. (3) You can't even quit.
    1. Re:Fanless or Not, .. by JTsyo · · Score: 1

      The idea is owned by Sandia National Labs. They are the ones looking for manufacturing partners from the story on CNET.

  68. No, it's the fan by Kupfernigk · · Score: 1

    That's it, really. Small IC engines are usually air cooled using a ducted fan. My rotavator has one. As I note in a post above, IC engines don't really have the problem because the path from heat to sink is short and the power density is quite low, and the main benefit of well designed fan cooling is that the cooling is even around the cylinder. The fin depth on a Honda 50cc engine is less than that on many CPU heatsinks.

    --
    From scarped cliff or quarried stone she cries "A thousand types are gone, I care for nothing, no not one."
    1. Re:No, it's the fan by Khyber · · Score: 1

      Fin depth doesn't need to be deep when you have so much surface area for the heat transfer.

      Low power density? Petrol fuels have more than enough, such that a tiny amount can kill you if properly utilized.

      --
      Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
  69. Re:Fanless doesn't seem to be an accurate descript by hairyfeet · · Score: 1

    And wouldn't the friction of the thing spinning generate heat as well? I'll admit i just looked at the pics but heatsink compound is made for heat transfer NOT lubrication so I don't see how this would be such a great improvement, not to mention having it spin right on top of the CPU would have me worried about it putting sideways pull on the pins, as anyone who has built boxes knows those pins are teeny tiny and don't take much to bend so if the lubricant you used started to get sticky I could see this thing slowly but surely causing problems with the pins.

    So unless someone can explain how they've done away with friction and the risk of stress on the pins I have to vote meh. And while this might have been helpful in the days of the P4, aka space heater in a box, at least with modern CPUs if anything power has been going pretty steadily downward. I know I have to slam the new AMD quads pretty damned hard to get the fan to crank up and even then they rarely reach above 130f, and that is with all four cores pegged. For day to day usage they tend to stay like mine is now at 94f with the case fan being the only real fan noise.

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    ACs don't waste your time replying, your posts are never seen by me.
  70. Re:Still has a boundary layer. by steelfood · · Score: 3, Insightful

    It sounds like it's still in the research phase, which means it's not a viable commercial product yet. All the things you describe would need to be solved in order for it to be commercially viable. But the concept is novel, and deserves credit for what it is.

    Whether this will ultimately end up being a replacement or a competitor in the current cooling systems market will be a matter of whether these problems can or need to ultimately be solved. Since this phase of the research deals only with the viability of the new design, I suspect it will be.

    --
    "If a nation expects to be ignorant and free in a state of civilization, it expects what never was and never will be."
  71. Re:Still has a boundary layer. by Tenebrousedge · · Score: 1

    WTF happened to /.

    It became popular, which widened the bell curve and probably lowered the average IQ (not by a lot, let's not flatter ourselves unnecessarily). We have a couple of capital-T Trolls here, APK and MichaelKristopeit, and it's always been unclear what the role of the editor is supposed to be since they don't appear to do shit. The GNAA contingent seems to have died down. Neither of us are submitting articles, it seems, and likely not participating in the firehose (there being no real incentive to do so).

    Seems like business as usual to me. A change in management couldn't hurt: you know, maybe someone interested in promoting the site, improving the quality, and completely redesigning the site to support unicode and generate valid html.

    More on topic, turbulence is indeed the right answer to this "problem". Thanks for posting, +1 Informative.

    --
    Those who advocate genocide deserve every protection afforded by law, and none afforded by common human decency.
  72. Re:Still has a boundary layer. by Midnight+Thunder · · Score: 1

    If I understand what is being said:

    In this set up we still have a fan of sorts, though if it stops rotating it doesn't afford the same advantage as a heat-sink + fan set up. It also means you need to have spinning device, no matter the heat level of the CPU, which means that you will still have a certain noise level.

    I am not a fluid mechanics engineer, so bare with me as I as this question: If we kept the traditional heat sink, possibly changed its shape and instead got the fan to rotate around the outside of the heat sink, so air is drawn across, would that help make a difference? I am also wonder whether making CPU housing circular would help change anything? I am thinking on the run here, so there are probably some stupid ideas here.

    --
    Jumpstart the tartan drive.
  73. Re:Still has a boundary layer. by Idbar · · Score: 1

    Particularly, the bottom part of page 42. I guess that was the answer to the ultimate question...

  74. Re:Still has a boundary layer. by rubycodez · · Score: 1

    I did read the BS pdf.

  75. Re:Idk... by bdenton42 · · Score: 1

    Difference is that fans don't really need to be dust free to work, they still move air even when dusty.

    This new concept might be vulnerable to the surface of the plate getting scratched up, or even fail catastrophically if something gets wedged into the gap. It will be interesting how it works out in practice, especially in uncontrolled air conditioning applications. Throw a handful of bugs and dirt on it, or rain, or even hail and see how it works compared to an current design.

  76. Re:Tesla! Not. by Animats · · Score: 1

    It appears to be using similar principles and design to Tesla's turbine!

    No, that's quite different. This thing has blades. It's a centrifugal pump for air.

  77. Immune to dust buildup? by Sir+Realist · · Score: 1

    I'll believe that when I see some empirical evidence. Seems like they've just said "well it spins; of course it won't get dust." My current fan spins, and the fanblade is covered with the stuff. Static attraction overcomes the motion easily.

  78. Thermal Brick Wall by Khyber · · Score: 1

    "The Sandia Cooler may also be the technology that smashes down the “Thermal Brick Wall” that is preventing computer chips from moving beyond 3GHz."

    Sorry, we've got CPUs hitting 4+ GHz on stock air cooling without your specialized heatsink. Your thermal brick wall doesn't exist and hasn't for quite some time.

    We also have mesophase carbon pitch heatsinks hitting 1,000wmk, 4x better than copper.

    Fire the article writer, as it's clear they've had their head in the tech sand of yesteryear.

    --
    Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
    1. Re:Thermal Brick Wall by geekoid · · Score: 1

      Overclocking you CPU beyond spec is just powering through the "Thermal Brick wall" at the expense of heat and CPU life cycle.

      Please take note of the slow down in CPU speed we have experienced compared to 15 years ago.

      The Thermal Brick wall is one of a few tech holding back speed.

      Please note I i'm talking about speed not power.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    2. Re:Thermal Brick Wall by Khyber · · Score: 1

      "Overclocking you CPU beyond spec"

      Got some news for you, we can go that high because the processors are already shipping under-specced.

      http://forum.coolaler.com/showthread.php?t=251959

      Oh look, 5 GHz by UNDERVOLTING. Sorry if you can't read Chinese.

      --
      Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
  79. Re:Still has a boundary layer. by AlecC · · Score: 1

    The point is that the air is travelling fastest at the surface of the fan, slows as it passes through intervening space, and slowest when it strikes a fixed object, the heat sink - which is where its speed is needed. When the medium speed airflow hits the unmoving heat sink, a boundary layer builds up, making the effective speed for the last millimetre negligible. No, making the fan move would not help much; it is the fact that the cold object is moving fastest and the hot object moving slowest which makes the current system inefficient. This design makes the hot object move fast relative to the surrounding air.

    --
    Consciousness is an illusion caused by an excess of self consciousness.
  80. Re:Still has a boundary layer. by necro81 · · Score: 1

    I note the pressure guage next to the device. This is presumably connected to a large compressor, providing reasonable rates of high pressure air, as you need for air bearings. The average PC however doesn't actually have this.

    Although Figure 10 of the article shows and labels the pressure regulator, gauge, manifolds, etc., those are there to create an air bearing with a well-defined gap that they use for characterization and calibration. In practice, none of that claptrap is necessary: the air layer will be created entirely by the rotation of the fan disc. This is more or less the same as the tiny layer of air that is created under the read/write head of a harddrive.

  81. Re:The article answers your questions. by Khyber · · Score: 1

    At 5,000 RPM what is going ot really determine noise is the force of blades against air at a given RPM - given the shown shape of this design, it looks like a modified slim blower fan. These run much quieter than your typical axial fan.

    --
    Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
  82. Re:Fanless doesn't seem to be an accurate descript by grimmjeeper · · Score: 3, Informative

    From TFA, highlighted for your convenience...

    The cooler consists of a static metal baseplate, which is connected to the CPU, GPU, or other hot object , and a finned, rotating heat exchanger that are cushioned by a thin (0.001-inch) layer of air. As the metal blades spin, centrifugal force kicks up the air and throws it up and outwards, much like an impeller, creating a cooling effect.

  83. Re:what?? by countertrolling · · Score: 1

    ...it's a truly revolutionary device.

    Maybe... about hundred years ago...

    --
    For justice, we must go to Don Corleone
  84. Re:Idk... by hairyfeet · · Score: 1

    Apparently you've never had to work on the box of someone who has cats. Trust me, the power of cat fur completely overwhelms your pitiful fan, no matter how many filters you put in the damned thing. I swear it is like cat fur is sentient and has the same 'fuck you" attitude of its former owner and seeks out things that will piss you off, the way a cat scratches on the curtains.

    As for TFA I've gotten a chance to skim the PDF ( a little too math heavy for an overview frankly) and i don't get what is gonna keep the CPU equivalent of a headcrash from occuring. After all we had HDD tech for a hell of a lot longer and we still suffer from headcrashes, not as often mind you but they do still happen. Now considering if you have a headcrash with this airgap it is bye bye CPU (or AC, or fridge) and so far I haven't found anything addressing this I am curious to see how he managed to eliminate this problem.

    --
    ACs don't waste your time replying, your posts are never seen by me.
  85. Re:Still has a boundary layer. by necro81 · · Score: 1
    Additional info from page 18 of the article:

    The prototype device is configured as a static (externally pressurized) thrust bearing. In real-world thermal management applications such an externally pressurized air bearing would be replaced by a hydrodynamic (self-pressurizing) air bearing, which uses a minute fraction of the mechanical power supplied by the brushless motor to generate the required lifting force. For experimental measurements, however, an externally pressurized air bearing is preferable because it allows the air gap distance to be varied systematically, and over a wide dynamic range.

  86. It's the coupling to the heat sink that's new by Animats · · Score: 1

    The effect of the Sandia device is not to eliminate the boundary layer, as the article says, but to make it much thinner, as the PDF says. The thermal resistance of the boundary layer is approximately proportional to its thickness, so the heat transfer goes up by the same ratio. That moves the heat into the air between the impeller fins, which then proceeds to carry it overboard.

    That's what is so impressive about this work. A spinning, finned heat sink isn't new. Combining it with a thermally efficient coupling to a stationary heat source is.

  87. Idea is to use the fan as radiating surface by 140Mandak262Jamuna · · Score: 1
    The key observation made by the researchers is that, the copper fins that form the heat exchanger collects dust. It is the dust that is reducing the heat exchange efficiency. (The boundary layer stuff is completely wrong. There is a boundary layer on the fan blades too. On the aircraft wings too there is a boundary layer. In fact there is a boundary layer even on the supersonic aircraft wings). But the fan that is blowing the air is completely free of dust. So instead of separating the radiating surfaces as one component and fan as a separate one, if you integrate it and use the fan blades as the radiating surface it would be dust free.

    They came up with a helical groove design to maximize the radiating surface while also moving some air to create circulation. The dust free radiating surface heat exchange efficiency was so high, they needed to move very little air. So the final design has large moving surfaces with small grooves in them to move a little air. That is all.

    The moving helical groove fan can not be scraping along the top of the IC chip. There is a gap. And if that gap is not well protected from dust, it will get there. May be they can come up with a seal and a fluid coupling? I am not sure.

    --
    sed -e 's/Chuck Norris/Rajnikant/g' joke > fact
    1. Re:Idea is to use the fan as radiating surface by marcosdumay · · Score: 1

      Not quite so, they compared their model with new dissipators, that didn't have dust on them.

  88. Re:Fanless doesn't seem to be an accurate descript by Dr_Barnowl · · Score: 3, Informative

    The bearing between the fan and the plate is a very small air gap. Because it's small, and because it's constantly being churned around, it's thermal resistance is low.

    Because the movement fan part destroys the normal zone of still air around radiator fins it dissipates heat more quickly and efficiently.

  89. Re:Still has a boundary layer. by necro81 · · Score: 1

    The externally-driven air bearing was there for experimental control and convenience. In reality the airgap would be established solely by spinning the fan disc.

    Air bearings are used in several awful environments. For instance, they are used extensively in high-speed, high-precision CNC mills: an environment filled with metal chips, splashing coolant, smoke fumes, etc.

  90. RTFA by xtieburn · · Score: 5, Insightful

    I know its said a lot and should be common knowledge but I think it pays to stress it more strongly on occasion. This seems like an ideal time, READ THE FUCKING ARTICLE.

    Several posts now, numerous mod points and dozens of follow ups all frankly making complete asses of themselves ironically complaining about how the IQ of /. has dropped while they make angry complaints and rants about the story that are fully addressed in the documentation.

    and if you think that the fact that the summary screwed up is still a good sign of /. intelligence drop then you really need to look right back in the archives because bad summaries have been around on /. and virtually everywhere else pretty much from the beginning. Unsurprisingly the people posting the stories dont have total knowledge of the often fairly complex material posted and they screw it up good and proper on occasion. Which is probably why you should be judging the posts on the documents they link to and not the quickly thrown together summary by an admitted layman. Anything else is ironically a really stupid thing to do.

    READ THE FUCKING ARTICLE.

    (and no this doesnt mean the documentation is flawless but make commentary on that, not the summary, it will raise that intelligence level a lot of you are so eager to whine about.)

    1. Re:RTFA by geekoid · · Score: 1

      Not a troll. Just a frustrated use sick and tired of seeing stupid ignorant whiny incorrect comments.Clearly most these people didn't read the article, but don't mind spouting nonsense that makes them look stupid and they get modded up.

      And no, this isn't a troll either. Like the parent article, it IS offtopic.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    2. Re:RTFA by geekoid · · Score: 1

      No one case whet the fucking format of the article cares. However, you probably should have read the pdf before commenting, since noise is one of the primary points in the article.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    3. Re:RTFA by xtieburn · · Score: 1

      Im not trolling, Im not trying to get a rise out of people. Just trying to point something out that I see as being quite prevalent on articles such as this.

      but you are right, I didnt comment on the article itself so ill try fix that now.

      Ive run larger and larger heatsinks with slower quieter larger fans to get my CPU clocking up nice and quiet and cool. The fan provides only a small amount of air movement these days but without it its still a long way off being passively cooled. Ive often wondered if there was a better way of getting that little bit of airflow and abandon the fan altogether all the better if it could reduce the size of my heatsink to smaller than your average breeze block.

      This research is fascinating, its a remarkably simple concept at its heart. (That has some complex issues of course.) The idea never dawned on me and seems to solve a lot of issues; those are my favorite kind of discoveries. For the same power Im putting in to my fan at the moment I could have a much smaller quieter setup if this technology works and thats just in my daft desktop PC. Perhaps hes being optimistic with his estimates of how it will improve efficiency across the board but cooling systems are a huge expense and if it can do even a fraction of what is claimed itll be a heck of a boon. (Which, to go back to my previous point, is why if it has to be written-off by people it should be those whove read all the information and built a solid argument against it.)

  91. Re:Fanless doesn't seem to be an accurate descript by DJRumpy · · Score: 1

    Anyone with an old oscillating fan can tell you that just because it moves doesn't make it 'immune' to dust. It may resist heavier buildup but it will end up just as coated eventually.

  92. Skeptical ... by dougmc · · Score: 1

    When a fan rotates, the air right on the blades doesn't move -- that's why fans get dirty over time, as dust gets caught in that region of barely moving air.

    I'm not sure I see a big difference here between a heatsink that moves through air and a heatsink that has air move over it.

  93. Performance is what matters by flibbidyfloo · · Score: 1

    Man that is a long article. I didn't read every word, I skimmed it looking for what's important to most PC builders: the damn thing's thermal performance.
    There are a lot of graphs, but I kept looking and couldn't find one that simply showed how well it performed in cooling compared to other devices.

    Finally I found a tiny little graphic showing the prototype in a list with other HSFs. The result? I tiny improvement over most of the devices it was compared to. However, the article indicates that the first prototype had a sub-optimal design and they anticipate much greater improvements in version 2.

    Maybe that's why they wrote this hugely dense report instead of just releasing a brief statement saying "we've kicked the ass of other HSFs". Maybe if their next version shows a significant improvement they will be able to do it, and then I'll give a crap.

    1. Re:Performance is what matters by RKThoadan · · Score: 1

      It also appears to be smaller, quieter, uses significantly less energy and is much less prone to dust-related degradation. My heatsink is probably a veritable dust skyscraper on a copper scaffolding right now and I'm guessing it's performance has degraded significantly (see their graph on page 14). And it still manages to improve the thermals of devices that have had over 10 years of constant engineering resources being thrown at them for maximum thermal performance. It's pretty impressive if you ask me.

    2. Re:Performance is what matters by marcosdumay · · Score: 1

      Turns up the performance of a heat exchanger is a surprizingly difficult thing to evaluate. Maybe you overlooked it, but they made an entire section just about the performance, where they enumerated 3 key metrics of it, and their first prototype is around 4 times more efficient than the other ones at all of those metrics.

      But if you are just wanting to know just how much heat their small prototype moved, yeah it was small.

    3. Re:Performance is what matters by geekoid · · Score: 1

      yeah, so you have gotten to the point that if there is no pictures it doesn't matter? It's a complex subject matter, and it is written to a specific audience. The information is in there, it's just for smart people, not home PC builders. If the real world comes close to what they have done, then expect Intel to be shipping them with their CPUs.
      .

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    4. Re:Performance is what matters by flibbidyfloo · · Score: 1

      Oh there are plenty of pictures, just not the one I was interested in. When I see a story about a new cooler for PCs, I want to know how much better it is at cooling my PC. All that other stuff is great for those that are interested.

      Maybe I'm being cynical, but I can't help but think that if their first prototype had actually cooled significantly better (as opposed to more efficiently, which is another matter), there would have been a nice big chart highlighting that fact. But maybe since the temperature difference shown wasn't statistically significant, they hid it in a tiny graphic with tiny numbers in a hard-to-find list.

      The basic research is interesting as any basic science is. I'm just much more intrigued by the potential results. So yeah, once they've licensed the design to Thermaltake or someone, I'll jump on the bandwagon :)

    5. Re:Performance is what matters by flibbidyfloo · · Score: 1

      I'm sure I'm not being very clear as should be required when talking about such a complex subject, so I apologize.

      What I'm interested in is a chart like this, comparing the fan's cooling performance in terms of how cool it keeps a cpu under load and how quiet it is while doing so.

      Fan and Heat Sink / RPM / Temp / Noise

      Spinning HS XXX / 2200 / 36C / 39 dB
      Alpha PAL6035N / 3700 / 40C / 46 dB
      Alpha PEP66TT+ / 3800 / 39C / 49 dB
      AVC Mega-Cool2 / 4850 / 40C / 53 dB
      3DfxCool SocketA/ 4400 / 39C / 55 dB

      It's the sort of thing you use to compare different cooling solutions when you write a "round-up" article on Tom's Hardware, and it's what consumers are interested in. I recognize that the original paper isn't aimed at consumers. I'm just pointing out that in the end, this is what will matter. Everything else is just the means to getting there.

    6. Re:Performance is what matters by marcosdumay · · Score: 1

      I understand what you want. I also have my whishes, like where can I buy a PC sized one? The problem is, they are experimenting with a quite new technology, and thus looked at more general measurements. That kind of table is very usefull, but they are aplicable to a product, not a technology.

      The current device wouldn't even work inside your computer, as it needs a nitrogen bottle. The next prototype they say they'll do will probably have problems with dust... But it is very promissing.

  94. Re:what?? by wagnerrp · · Score: 1

    My big concern is that now you have a large rotating mass with extremely tight tolerances. Those are some thick blades, likely to maintain pressure and prevent detachment from the suction side, so unless they're hollow inside, this thing will be fairly heavy. If you're using a laptop, now you have a couple hundred gram mass spinning at a couple thousand RPM, and you have to mount it robustly enough that you don't impact the base when you tip the laptop.

    While this may be massively more efficient than existing static heatsinks, I find the claim of 7% power reduction country wide a bit dubious. On a desktop, you use a few watts to run fans on a machine that does ~75W idle, and hundreds of watts under load. On a home AC unit, you're looking at a 150W fan cooling a several kW compressor. For industrial units, you're usually talking evaporative cooling which does not suffer such boundary layer issues.

    Further, this seems a fairly complex solution just for boundary layer management. Surely the whole of the aerospace industry couldn't have come up with an easier solution. Swiftech used to make a series of spiked coolers, where the cooling surface was what looked like a bunch of machine screws. High TKE means low separation, even around the back side of a cylinder, but it was noisy and needed a decent fan to drive it. You could use a roughened blade surface to increase turbulence, increase mixing, and preventing separation. You could use a curved fin like many existing circular coolers, so pressure gradient would keep the flow attached on at least one surface. You could use a wedge with the pointed side aimed upstream, to provide positive pressure on both sides.

  95. Re:Still has a boundary layer. by euxneks · · Score: 1

    +1 sweetness factor, such a rare moment in /. land.

    Phah! What do you think this is, reddit???

    --
    in girum imus nocte et consumimur igni
  96. There is an exception for laptops by xkr · · Score: 2
    If you read the complete PDF from Sandia, the author points out that the boundary layer inefficiency "doesn't apply to laptops." Here is the quote from the paper:

    The exception to this rule is lap top computers, where available electrical power is extremely limited. In this special case, CPU clock speeds and fan rotor speeds are reduced to conserve power, albeit at the expense of CPU performance. At these low fan speeds the residence time of air in the heat exchanger is greatly extended, resulting in much higher exhaust air temperatures.

    --
    I will create a sig when innovation restarts in the U.S.
  97. Re:Transfer? by countertrolling · · Score: 1

    Looks like I previously responded to the wrong comment.. Anyway, you're close..They did use to spin the whole engine back in the day

    --
    For justice, we must go to Don Corleone
  98. Re:Transfer? by Twinbee · · Score: 1

    Q: How many fanless spinning heatsinks does it take to change a lightbulb?

    A: Just one. It stays put, and lets the CPU, PC (and attached world) revolve around it.

    --
    Why OpalCalc is the best Windows calc
  99. Intrinsically immune to the build up of dust? by nuckfuts · · Score: 1

    It's even intrinsically immune to the build up of dust and detritus!

    I seriously doubt that. Anyone who has repairs computers can tell you that even rapidly spinning fan blades can accumulate a thick coating of dust. Since this new device spins at "low and very quiet speeds", it's probably even less immune to dust.

    1. Re:Intrinsically immune to the build up of dust? by Rich0 · · Score: 1

      Yup, and that would be because despite the claims of the summary, any surface has a boundary layer of motionless air next to it, whether it is moving or not. I guess it might break down in a near-vacuum - but a fan in a vacuum seems a bit pointless...

  100. Re:what?? by Amouth · · Score: 1

    Considering that you where having to have a heat sink already + a fan to move air over that surface area.

    now you are removing the fan and increasing heat removal over a surface area - i wouldn't be surprised is the required weight wasn't less than an the current cooler needed.

    please note that for the same amount of cooling they had a 4 times reduction in size.. i there was a good reduction in weight to go with it..

    --
    '...if only "Jumping to a Conclusion" was an event in the Olympics.'
  101. Re:Still has a boundary layer. by russotto · · Score: 1

    All you need to do to a heat-sink is rough up the surface enough that the boundary layer is turbulent. It's not like drag is an issue.

    This was my thought also; seems to me that a surface treatment to create turbulent flow would be far easier than this thing, even if it does work (and I have no reason to believe it doesn't). But without doing the math there's no way to know if that would work either.

  102. Re:Idk... by spire3661 · · Score: 1

    Honestly, if you have a comp full of cat hair its because the owner is a dirty person and never vacuums or dusts.

    --
    Good-bye
  103. Re:Still has a boundary layer. by orange47 · · Score: 1

    another problem is that dust could get into that thin layer of air

  104. Re:Still has a boundary layer. by SleazyRidr · · Score: 1

    I have no mod points, so I'll give you a high-five instead.

    When this does make it to a commercially available product he'll probably be back claiming how it's not really newsworthy, and tell us about how this article from a long time ago, and how it's all been done before. /. just wouldn't be the same without the trolls.

  105. Re:Fanless doesn't seem to be an accurate descript by TheLink · · Score: 1

    If it's anything like the fans I see, the blades end up dust coated but not dust choked. Dust beyond a certain level gets flung/blown away.

    Whereas conventional heatsinks can end up dust choked.

    --
  106. Re:Still has a boundary layer. by ceoyoyo · · Score: 1

    The difference is that the air from the fan is moving linearly over the heat sink. With a spinning heat sink, the air is not going in a straight line from the heat sink's perspective.

  107. Re:Still has a boundary layer. by ceoyoyo · · Score: 1

    Water in a computer is a PITA. Water cooling systems are hard to replace and can be difficult to deal with. Which is why very few stock machines use them.

  108. January 2010? by demonbug · · Score: 2

    My first thought looking at the linked paper was, "January 2010? Why hasn't this been all over the place if the results are so promising?"
    But there could be lots of reasons for that. Just sort of popped out.

    Another question that comes up is overall system efficiency. One advantage of the current fan + heat sink paradigm is that in addition to moving air across the heat sink, which is not terribly efficient, the fan also serves to mix the heated air around the heat sink with the larger reservoir of surrounding air. They don't really directly discuss it, but my impression is that their design would result in very little large-scale mixing; one of the efficiency advantages is that they aren't moving large amounts of air around. It seems that in a setting like a CPU cooler this might be a non-issue, as you would still presumably be using case fans to move air through the case (exchanging the reservoir); but in something like an air conditioning unit, it seems like it would become limited by convection for larger scale heat transfer - or require an external fan for air exchange.

    Basically, my concern is that while this method might be very efficient in moving heat from the base plate to the air in the immediate vicinity, you would then have the problem of heat building up around it. Perhaps not an issue where you have a small-scale device open to a large, room-temperature environment (or where you already have something in place to move air around, like a computer case), but it seems like it could be an issue moving to something like a residential air conditioner.

    Still, it appears to eliminate the boundary layer problem, so you could use a pretty efficient, large, slow-moving fan for air exchange - so probably more efficient than blowing high-speed air across a heat sink, but something that would need to be considered in a full implementation.

  109. Re:Fanless doesn't seem to be an accurate descript by v1 · · Score: 1, Insightful

    immune to dust

    Let's just start with "NO" and go from there. Unless you've got a high grade low micron filter on the intake, air circulation is going to lead to dust collection. And then you have filters to replace. Neither solution has any business calling itself "immune" to the problem.

    The article reads like a used car salesman trying to sell you a car based on all the wonderful "win/win" features it has, trying to ply a "reality distortion field" as the popular saying goes.

    And unless it's using a sealed fluid bearing, that is going to get fouled eventually by dust too. That's what tends to take down cpu fans. Considering the comparatively low torque of such a system, it should come to a stop a lot sooner too.

    And I never did see any justification on this "boundary layer" theory, and as to why the lack of a fan magically makes it disappear.

    --
    I work for the Department of Redundancy Department.
  110. This isn't just about your PC by mr.mctibbs · · Score: 1

    All of the gaming enthusiasts complaining that this is impractical for heatsink technology because it's too expensive, or that a simply larger passive heatsink could do just as well, are missing the whole point of this kind of research. Engineering is an optimization problem, and keeping the size/weight parameters the same while increasing efficiency is a victory any way you cut it. Sandia does a lot of weapons/aerospace research, so this may have immediate applications for them in computing environments where size/weight constraints are the limiting factor.

  111. Re:Still has a boundary layer. by guamisc · · Score: 1

    My mod points!!!!!!!! Where are they?

  112. Re:Fanless doesn't seem to be an accurate descript by DJRumpy · · Score: 1

    Yes but considering that the purpose of a heat sync is to dissipate heat rather than blow air, the point it mute. If the blades get coated, then heat dissipation is still reduced. I'm not saying it's not a better idea than current implementations, but they should at least be a bit realistic in their claims.

  113. Re:what?? by tibit · · Score: 1

    Are you telling us that the whole darn radial motor was rotating? Still, it's not exactly the same: in case of the radial motor, the source of heat would be rotating as well; here there is a major element that is absent in a radial motor with rotating cylinders. Namely, the heat-transferring air bearing. Of course, the combustion gases in an ICE do exchange heat with cylinder walls and piston. Yet, to make it truly equivalent to the new design, you'd need something like burning pistons that then exchange heat with gas, that then dump the heat into the cylinders.

    --
    A successful API design takes a mixture of software design and pedagogy.
  114. Re:what?? by tibit · · Score: 1

    I find the claim of 7% power reduction country wide a bit dubious. On a desktop, you use a few watts to run fans on a machine that does ~75W idle, and hundreds of watts under load. On a home AC unit, you're looking at a 150W fan cooling a several kW compressor.

    On a 2U server, I've measured it: the fans, running on a hot day when the office is at ~26C, are pulling about 50W. Noisy as hell, too.

    The major win here is a combination of things: lower motor power consumption and higher thermal efficiency of the thermodynamic cycle in the HVAC system, as the heatsink thermal resistance is down by a major factor. In a home AC unit, the thermal resistance of the heatsink (internal and external!) figures directly in the equation for the efficiency of the unit!

    --
    A successful API design takes a mixture of software design and pedagogy.
  115. Re:Transfer? by Sulphur · · Score: 1

    While an entertaining post, one could speculate that building a spinning computer should not actually be that hard these days. You probably couldn't use spinning hard drives but SSD should work fine. Power could easily be supplied with some bushings. The hardest part would be video out, but I think there are high speed wireless video solutions. If not, you may be able to get away with bushings for this as well but your contact area has to be pretty consistent. The rest of the system could be wireless (keyboard, mouse, etc.)

    A dove prism http://en.wikipedia.org/wiki/Dove_prism turning at half case speed will do it.

    The experiment came to grief when the cat-5 cables to the cable modem were first untwisted then reverse twisted , and finally made a mess of the modem.

  116. Re:what?? by krazy1 · · Score: 1

    > it's a truly revolutionary device Sorry, can you clarify if the pun is between truly and revolutionary? or between revolutionary and device?

  117. Pffft... that's old tech by FloydTheDroid · · Score: 1

    The Farnsworth Heatsink is much better. The heatsink stays still while the universe spins around it.

  118. Re:what?? by GodfatherofSoul · · Score: 1

    revolutionary...spins

    --
    I swear to God...I swear to God! That is NOT how you treat your human!
  119. Re:what?? by mangu · · Score: 1

    In this device, the heatsink spins, so it stays clean, just like a fan would.

    fan bldes get dusty too.

  120. Re:Idk... by TheCarp · · Score: 1

    If there is rain, or hail within your PC case, then you are already well beyond the operating conditions that any of this stuff is designed for.... certainly surviving rain or hail speaks wonders of its design but, failin gunder those conditions is hardly indicative of how it will perform in an expected environment.

    --
    "I opened my eyes, and everything went dark again"
  121. Re:Still has a boundary layer. by rubycodez · · Score: 1

    we immediately dismiss claims made that are impossible by the laws of this universe. For instance, using part of your car engine's power output to crack water, then injecting the hydrogen / oxygen mix into the engine and claiming you have invented a system that lets your car run on water. Or claiming that a car powered by compressed air is immensely more efficient than liquid fossil fuels. This falls into such a category.

  122. Re:Fanless doesn't seem to be an accurate descript by pixelpusher220 · · Score: 1

    It is reduced but I'd wager that even coated fan blades are more efficient than a solid block of non heat conducting material, i.e. the dust caked onto the now solid heat sink. There's 'zero' airflow over the surface if you can't get to the surface.

    The fans are still pushing air over the surface.

    --
    People in cars cause accidents....accidents in cars cause people :-D
  123. Re:Transfer? by CrispyZorro · · Score: 2

    You probably couldn't use spinning hard drives but SSD should work fine.

    This problem is solved by keeping the platters stationary as the case spins about them.

  124. but i want aerodynamic heatsinks by decora · · Score: 1

    you dont understand. they go with my monster cables.

  125. CORRECTION by tepples · · Score: 1

    Drop the "micro" and what you've said should be very obvious.

    I realized what I had written after I had clicked Submit. On the actual P4, the Thermal Monitor sleeps are as long as the wakes. I apologize for any confusion.

    1. Re:CORRECTION by Ferzerp · · Score: 1

      I was being facetious. I just wanted to learn how to super-sleep like this.

  126. Re:Still has a boundary layer. by element-o.p. · · Score: 1

    I initially had the exact same objection. However, this guy summed up the principle pretty well.

    Executive Summary: There is still a boundary layer, but it's very, very thin -- much thinner than the boundary layer on the skin of an airplane. Because it is so thin, but has a very large surface area (think "sheet of paper") it still conducts a rather large quantity of heat away from the heat source, allowing much more efficient cooling than a conventional heatsink/fan combo.

    --
    MCSE? No, sir...I don't do Windows. Yes, I am an idealist. What's your point?
  127. Re:Fanless doesn't seem to be an accurate descript by Anonymous Coward · · Score: 1

    And I never did see any justification on this "boundary layer" theory, and as to why the lack of a fan magically makes it disappear.

    It's basic aerodynamic theory.

  128. Re:Still has a boundary layer. by pavon · · Score: 1

    Except that the claim that it eliminates the boundary layer was made by the regurgitator, not the paper. Here is what the paper claims:

    The "Air Bearing Heat Exchanger" provides a several-fold reduction in boundary layer thickness, intrinsic immunity to heat sink fouling, and drastic reductions in noise.

    That is not an impossible claim and they have data to back it up.

    Again the problem is assuming that the claims made by Extreme Tech accurately represent the claims made by the researchers, when in reality the media almost never reports on engineering and science correctly.

  129. Re:Fanless doesn't seem to be an accurate descript by pixelpusher220 · · Score: 2

    I wonder how jostling of the PC case might affect this 'bearing'? Is it possible that the spinning disc would then impact the static metal base plate?

    Seems like this concept would already have been dealt with via spinning hard disk platters, but those don't weigh nearly as much as a heat sink and are segmented out specially with shock absorbers in the HD enclosure.

    --
    People in cars cause accidents....accidents in cars cause people :-D
  130. Re:Fanless doesn't seem to be an accurate descript by bjs555 · · Score: 1

    Rather than a narrow air gap which might be delicate, I wonder if filling the space between the stationary and rotating parts of the heat sink with oil or even water would be better. Air has a thermal conductivity of .024. Oil and water have thermal conductivities roughly an order of magnitude greater. An objection to this idea would be the need for a low friction seal around the circumference of the unit but perhaps such low friction seals exist.

  131. Re:Fanless doesn't seem to be an accurate descript by marcosdumay · · Score: 2

    That "boundary layer" theory is well justified by models and experiments. The lack of a fan does not make it disapear, but rotating the heat sink does make it smaller.

    About dust, it only accumulates over a hight speed rotating surface (where the air speed is increasing) up to a certain amount. That amount is certainly way lower than the dust that accumulates at a static place where the air speed drops. Immune do dust is a justfied simplification, altough a bit over confident.

    Also, I completely agree with your point about the dust accumulating at the gap. That device won't last for long at the real world.

  132. I'd be surprised if this hasn't been asked yet: by newcastlejon · · Score: 1

    Does it work when it's vertical (i.e. axis of rotation is horizontal)? It's been a long, long time since my desktop was actually on my desk rather than stood beside it.

    Disclaimer: I only skimmed the PDF, I didn't RTFA at all.

    --
    If God forks the Universe every time you roll a die, he'd better have a damned good memory.
  133. Re:Transfer? by DarthVain · · Score: 1

    LOL. I was going to say that a spinning computer would give you the same effect, but you more or less got it.

  134. Another problem is Torque. by DarthVain · · Score: 1

    #1. No didn't RTFA.

    I can just see a 500g serrated chunk of copper spinning at 2500 RPM inside a framework of delicate electronics!

    I hope you mount it exactly right, be a shame if that thing got the speed wobbles and physically destroys everything in your PC case!

  135. Re:what?? by amn108 · · Score: 1

    But then, why not "glue" (as in attach with brackets and thermal paste) a heatsink with FLAT SURFACE on top of the die, and THEN "mount" the impeller on top of it - at a distance of the mentioned 1 micron, I mean?

    I only proposed that because since air is one of the worst thermoconducters ever, and heatsinks and thermal paste are made for thermoconduction, principally, with the same proposed novel design the guy outperforms his own design, had it been applied directly to the CPU die, the area of which varies with CPU model etc - i.e. I am betting that with a CPU dissipating 65W like modern desktop Intel CPUs do, from an area of around 1cm2, I would guess that even with 1 micron air gap it would still be hard to dissipate the heat coming from that area, and/or require more impeller revolutions and thus contribute to more noise and earlier malfuncion / increased wear-and-tear.

    Am I making sense, or have I just invented all of what I said? :)

  136. Re:Fanless doesn't seem to be an accurate descript by grimmjeeper · · Score: 1

    I wonder how TFA might have covered this subject...

  137. Re:Fanless doesn't seem to be an accurate descript by grimmjeeper · · Score: 1

    That's all well and good but what do you do to get rid of the heat in the fluid besides run it through a radiator with a fan on it? But wait! If we use one of these spinning heat sinks on the other end of the liquid cooling system, it will be more efficient. But then it's still more efficient to use liquid so let's immerse that one. Crap. We need another radiator. Hey! Let's use one of those spinning heat sinks...

  138. Re:Fanless doesn't seem to be an accurate descript by eelke_klein · · Score: 1

    iMacs and MacBooks use radial fans and you could say this is a radial fan too. However in this case the heatsink is it self the fan while macs use the normal fan with separate heatsink construction. BTW there are also PC notebooks and desktops with radial fans. Radial fans are in general quieter and are much better at building pressure so they are much better at pushing air through a heatsink. However they are more expensive.

  139. Re:Still has a boundary layer. by geekoid · · Score: 1

    "WTF happened to /."
    nothing. It has always had articles of complete BS.

    Why people think it was better years ago is beyond me.

    --
    The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
  140. Re:Still has a boundary layer. by geekoid · · Score: 1

    "...when in reality the media almost never reports on engineering and science correctly."

    This would be put on the top over every article in the media that talks about and science.

    or maybe this on the front page:

    "...when in reality the media almost never reports correctly."

    --
    The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
  141. Re:Still has a boundary layer. by geekoid · · Score: 1

    Show me a single water system that has NO moving parts.. just one.

    --
    The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
  142. Can someone please explain this "boundary layer"?? by adrenaline_junky · · Score: 1

    I guess I'm the stupid one here, but I don't understand the basic premise. Can someone please explain exactly what this "boundary layer" of motionless air is on a regular heatsink/fan? Why/how does it form and exactly how big of a problem is it really? I am just not understanding how there can be any motionless air unless there are some eddies formed by the fins or some such. Help! Thanks.

  143. Re:Still has a boundary layer. by HornWumpus · · Score: 1

    Yes propellers still have boundary layers. I would have thought that was clear, but should have accounted for the denseness of /. these days.

    You often scratch a line on the front of a model airplane propeller to trip the boundary layer, turning it from laminar to turbulent (where exactly you put the scratch is beyond the scope of this post). They also put turbulators (those little fins you often see on the engine cowl and near the pylon) on the front of airplane wings (full sized and model) to induce controlled turbulence which when done just right reduces drag and increases lift. Computer models are still not up to this, it is done by trial and error even on brand new designs.

    You often induce turbulence to improve cooling effects. For example, in injection molding you make sure the cooling water is turbulent within the mold cooling passages.

    --
    John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
  144. Re:Still has a boundary layer. by HornWumpus · · Score: 1

    Where is there an air bearing in a CNC mill? One example please.

    There aren't any on ether of the ones I use regularly.

    --
    John McAfee 'It was like that time I hired that Bangkok prostitute; to do my taxes, while I fucked my accountant'
  145. Gibberish. by blair1q · · Score: 1

    First off, it's not true that the boundary layer is immovable. The molecules within it are moving at hundreds of miles an hour. They aren't sticking to the metal and preventing heat flow. They're hitting the metal, picking up momentum from the atoms in the metal, and rebounding at higher speed. I.e., taking heat away from it. (Look up "kinetic theory of gases" in any elementary-school physics text.) If you blow on it, you will move those molecules out of the way, and replace them with cooler ones, allowing heat to flow from the metal faster. (ibid.)

    Second, making the heat-sink move is no different from blowing air at it. Because that's all it's doing. It's just doing it the hard way. Like driving to work by moving the road under your car instead of your car over the road*.

    Third, there's no way that you're going to get as good a conduction of heat from the substrate to the heat sink if the heat sink has to be on a moving bearing. The bearing surface will be smaller than you could get from a static surface, and friction in the bearing, which can't be eliminated, will actually add heat, which you will slow transfer from the substrate.

    Fourth, it's not true that you can't make heat sinks "immune to dust". You just have to design them not to have eddies when the fan is on.

    This whole topic is teh bollocks.

    * - my superpower is thinking up car analogies.

  146. Re:what?? by oe1kenobi · · Score: 1

    TFA already does that. Heat Source->Spreader->tiny air gap with good heat transfer due to being tiny and churned->spinning heatsink/propeller.

    --
    -Richard L. Owens
  147. Re:Still has a boundary layer. by Savantissimo · · Score: 1

    About the same as nitrogen, which they used in the experiment. 0.2C/W, they think they can get it to half that. 0.05C/W is within the realm of possibility. So at least 3x better than today's coolers, maybe up to 16x better than some of them, eventually. I assume there will be a startup bearing that may not be more than a teflon or HDPE slip ring. The startup is brief, infrequent and low velocity, so there would not be much wear.

    --
    "Is life so dear, or peace so sweet, as to be purchased at the price of chains and slavery?" - Patrick Henry
  148. Re:Still has a boundary layer. by Savantissimo · · Score: 1

    Heat pipes and waterblocks still need to transfer the heat to the air, so this has the potential to improve those, too.

    --
    "Is life so dear, or peace so sweet, as to be purchased at the price of chains and slavery?" - Patrick Henry
  149. Re:Fanless doesn't seem to be an accurate descript by Ceriel+Nosforit · · Score: 1

    jostling of the PC case

    The Bastard Operator From Hell would like a word with you.

    I assume you mean in a mobile application, and I think that the physics involved would require so much force for the air cushion to be compressed that the rest of the computer might be a goner.

    What I'm more concerned with is if this fan always has to be mounted horizontally, and if I'll need to lay my ATX tower flat or manually set the fan spinning to make it overcome friction.

    --
    All rites reversed 2010
  150. Replaceability by gd2shoe · · Score: 1

    What do you do when it fails? Can you replace it for less than $10?

    Obviously not. The replacement cost seems be closer to the cost of the full heat sink. If prices drop to realistic rates, it will probably be similar to today's after-market heatsinks (~ $30 - $50), maybe a little more. The motor will need to be more sophisticated (high RPM), but it won't need heat pipes.

    You're right that it causes an issue, but a very minor one. Most heatsinks sold today have a built-in fan which is not designed to be replaceable.

    As an aside, this white paper is old. It dates to Jan 2010. have there been any recent developments?

    (ps hear != here)

    --
    I won't join Slashcott. OTOH, If Beta goes live, I just won't be back until it's fixed. Sorry Dice.
  151. Re:Still has a boundary layer. by necro81 · · Score: 1

    In newer machines, there is sometimes the option for the spindle to be an air-bearing, so that it can hit 10,000 to 50,000 rpm without either 1) exploding or 2) melting.

    Examples: (1), (2)

  152. Re:Still has a boundary layer. by bill_mcgonigle · · Score: 1

    So, basically by keeping the air gap very thin (30 microns), and by substantially shearing/mixing this thin air disk, its thermal conductivity can be sufficient to transfer heat up into the rotating fins. Overall a rather clever design.

    I'm suspicious that this air gap is what's going to get plugged up with dust. Sure, a micro-fine particle will go right through and up the 'chimney', but a little dust bunny that dislodges will probably block the intake and then accumulate more dust.

    --
    My God, it's Full of Source!
    OUTSIDE_IP=$(dig +short my.ip @outsideip.net)
  153. Re:Fanless doesn't seem to be an accurate descript by tweak13 · · Score: 1

    You realize air is a fluid, right?

  154. Re:Fanless doesn't seem to be an accurate descript by grimmjeeper · · Score: 1

    Yes. You realize the post I responded to specifically called out water or oil to improve efficiency, right?

    Rather than spell out "oil or water" each time, I saved a few keystrokes by just typing "fluid". It's called context. Learn it. Love it. Live it.

  155. Re:what?? by tibit · · Score: 1

    Yeah, when they are "dusty", the heatsink is all plugged up. I'll take dusty over plugged up any day.

    --
    A successful API design takes a mixture of software design and pedagogy.
  156. Re:Still has a boundary layer. by tibit · · Score: 1

    Heat pipe only does heat transport, so what you said is true about thermal resistances somewhat, but otherwise makes no sense. It's like comparing car tires to cars. You stll need to extract the heat out of the heat pipe, and for that this device would rock compared to stationary heat sinks.

    --
    A successful API design takes a mixture of software design and pedagogy.
  157. Re:Still has a boundary layer. by Kookus · · Score: 1

    From what I can gather, the laminar to turbulent airflow is for removal of the boundary layer on the wing. (Producing turbulent air flow over the wing instead of laminar) I can't find anything that would suggest that it would be for removing a boundary layer (if it exists) on the propeller itself, and I sure as hell wouldn't just take your word for it.

    Also keep in mind that there's only so much people can spend their time on learning, and while you might think it's common knowledge, others don't. I could start other discussions and lose you completely if I started with the field I specialize in, so commenting about denseness of /. is pretty immature.