Another Step Forward In Small Scale Electrical Generators
NicknamesAreStupid writes "Product Design & Development reports another breakthrough in small scale solid oxide fuel cells. This methane-fueled cell achieves about 50% efficiency at around 2kW, enough to power an average home. It does so by efficiently recycling its heat to perpetuate the process. Of course, this is not practical for most homes, which only have natural gas that contains nearly one fifth impurities. However, that could change if gas suppliers refined their product."
Could it be used on board an electric vehicle to provide power in lieu of a battery?
It must have been something you assimilated. . . .
We need to focus on storing energy. We can easily obtain energy from renewable sources but they aren't reliable enough.
I'd rather have a small battery rather then a small generator.
Hold the phone, 2kW enough for an average home? Well, i'm sorry but i have an average home but 2kW isn't enough for me. I mean, 2000W is just enough power for a small heater.
That should be part of the efficiency calculations as well.
It makes all the machinery frail and brittle. I'll settle for a few percent less with a Stirling engine running off the natural gas we have now. And most likely it will run on anything I throw into the 'boiler'.
“He’s not deformed, he’s just drunk!”
A classic problem with fuel cells is extreme intolerance to contaminants. Even trace amounts of contaminants tend to damage fuel cells. Hydrogen fuel cells need cleaner hydrogen than is normally available commercially. Research continues on making fuel cells more tolerant of contaminants, but it's hard. Fuel cells are surface chemistry systems. 40 years of research hasn't solved this problem.
Reverse osmosis water purification systems once had the same problem. Today they routinely take in raw seawater and pump out clear water. They just need a backflush cycle once in a while to flush the crud off the membranes. Fuel cells aren't there yet.
Until now, the most efficient electric generators for home use I've seen are heat-power coupling devices: natural gas-powered engines that have their coolant loop linked to the house central heating system. They can reach a combined efficiency of near 100%, if you can use the heating. In the summer, they get expensive to use.
60% efficiency for electricity alone is pretty good.
I already have a home source of methane. I just need a nice way to capture it.
now we need to go OSS in diesel cars
Make it run reliably for 2+ years and you got a market. 2KW is small for Canada as if you pull 1lb out of a 100W light thats only about 2K every 8 weeks. Now in the US you're looking at 3000-4000K for that same lb.
by TheSpoom (715771) Uncaring Linux user here. I have nothing to add to this but please continue. *munches popcorn*
But if the problem is that natural gas piped into homes is 1/5 impurities, why not add a filter to remove them? If it runs at a peak efficiency of 2kW, you could mate this to a battery pack and inverter, so that the house is essentially a hybrid. Are its emissions as clean as commercial power, though?
what about building them at sub stations?
I'd say that 2kW was WAY below average in my area. An electric stove or oven is more than 2kW. Even a microwave oven alone is 1kW. Add a wife with a hair dryer(1.5kW and you're overloaded. Electric clothes dryer, water heater, air conditioner...
My 3,000 SqFt home uses 2kW at idle. When the A/C comes on and we're cooking dinner, I can peak at 15kW.
How effective would methane generators be in small farming communities, which already produce methane as a by-product? If they work well, then they may be able to be off-grid completely?
Jumpstart the tartan drive.
Bullshit
Or pig shit.
Keep livestock,
gather the manure,
make methane.
In our case though the animals spread the manure out in the fields which is far more efficient.
The average American house consumes about 1.5KW electricity average across the days (and nights) through the weeks of a year. But they not infrequently peak demand in spikes over 2KW. A hairdryer or space heater draws about 1.5KW. A dishwasher (especially with extra washing or drying heat boost) will draw 1.5KW. An electric stove/oven can draw 4KW or even 7KW as it heats up. A vacuum cleaner can draw up to 1.5KW, especially if it's a strong one that gets jammed.
And all of those could happen at once. A couple happening at once is pretty likely at least once a year. Plus the rest of the 1KW regular demand, which is closer to 2KW max, averaged against quiet times closer to 0.1KW.
A home power supply should be close to half the 100A 120VAC panel, which is 6KW. A 5KW max supply is probably just fine. A 2KW fuelcell would need a battery that can output 5KW for at least a few minutes, perhaps while an alarm goes off warning the battery will drain down shortly and circuit breakers will snap.
Really all the residential fuelcells I've seen talked about are 5KW. A 2KW fuelcell seems like a good device for a yacht.
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make install -not war
The image I have of the US does not include 2KW covering the average home. It might do for the 96% of the planet outside the USA though...
I'll see your Constitution and raise you a Queen.
"Your diesel runs significantly less than 1000 deg C. most run at ~550C or less."
For instance look at figures 5 and 6. http://www.engineering-4e.com/diesel.pdf
Maximum cycle temperatures for a diesel are shown as between 1500K and 2100K which is 1200C to 1800C
On a theoretic basis, that is what gives a diesel such a high thermal efficiency.
We heard a radio interview [on ABC Local Radio?] with a rep from an Aussie-based company (from the company name, it is linked with a German fuel cell maker or marketer)... ...in which the benefits of a small (the size of a bar fridge or washing machine?) fuel cell were promoted.
"If only we can get the price of our unit down to $20 or better $10K, this would suit home owners." (or similar) was heard.
Interestingly, NO mention was heard of the need to have high-quality (better filtered?) gas fuel for these units.
Is that because these costly models -include- a continuous filter?
Or, perhaps, is Aussie gas -already- of a sufficiently high quality to work in these fuel cells?
(Of was it an after-sale -surprise- eg, after an [intermittent] unit failure? "Oh, your unit failed because of [intermittently present] impurities in your gas service. We'll have to install our -optional- gax filter...")
This could evolve to underwear that powers your phone!
Funnyhacks - Wierd, unusual, and fun hacks
2kW average may do the job for the most part... You can argue that the heating system, stove and hot water heater should run on gas... but in the South, we like our air conditioning. 2kW won't even kick over the compressor in my home's system. I recently did the calculation for what I need, in terms of a backup generator. It was on the order of 10-12 kW to handle the peak load (HVAC startup).
You may want to check out the Australian company, ceramic fuel cells, who have the blue gen product available already.
cfcl.com.au
These guys have been doing this for years.
2KW enough to power the average home? Where, in Somalia? What crap ...
Why is everybody dismissing the highly touted vaporware fuel cell manufacturer Bloom Energy?
We simply cannot allow big energy to quash into obscurity our most promising vaporware manufacturers like this.
Gas powered heat pumps can be more than 100% efficient as well. The natural gas to runs an ICE that provides mechanical power for a compressor. You recover exhaust heat and your overall exhaust is actually colder than ambient. Current efficiency's range from about 120 to 150%. A small generator can be attached to the shaft as well and provide enough power for control and to possibly operate a blower. It is a neat system, but they are not catching on.
It's so silly to be debating the logistics of this device. Everyone should be burning down the laboratory in protest.
People hang around debating whether this fossil fuel consuming electrical generator is better than a slightly different fossil fuel consuming electric generator. The US government is still busy researching how to tie people to fossil fuels for another 50 years. That's the story.
1) Anode recycling has been used in various SOFCs. It's quite a common method for producing the required steam. In addition, it increases the FU (fuel utilization of the unit), as the single-pass conversion is generally in the 70% range (thus increasing efficiency as well). If it was unique, they'd be patenting it. (Which they can't)
2) Heat exchanger efficiency is not mandatory for high electrical efficiency, as the unit still produces 40-50% heat. More common problem in such a small scale is heat losses to the environment, thus the overall heat integration and insulation are probably more important than the type of HEX used.
3) External reforming is not rare either. Usually gas has to be reformed or pre-reformed (different temperature range in catalysis) due to quality variations globally. The higher (than methane) hydrocarbons tend to coke on fuel cells more easily.
Still, having such a high degree of electrical efficiency in such a small scale is very nice. The reasons just aren't unique. Also, they must've done something snazzy with parasitic losses (air blower, PLC, automation etc, anode recycle blower), since those tend to affect the efficiency a lot in such a small scale.
2 kW is plenty to cover the AVERAGE energy use, but not enough to cover peaks for many if not most homes. If any of: stove, clothes drier, water heater are electric, it would fall flat on its face if one or some combination of those, plus maybe a toaster, microwave, or hair drier, just happened to be running at the same time. And that's not even counting electric primary or supplemental heat.
Hint: all of those are 0.5-1+ kW apiece. An electric oven alone is 2kW. Maybe that's why 8-12 kW is the normal provisioning of power to a home even without electric heat - to cover peaks.
There's a fairly new commercial product called BlueGEN https://www.bluegen.net/ which connects to a domestic natural gas supply; I think they're marketed more toward light industrial use, but if the price comes down (currently ~ $45K Australian) it could be an excellent distributed electricity generation option.
For Natural Gas (@0degC)
Specific Heating = 47.7MJ/kg
gas density = 0.72 kg/m^3
cost ~= 0.25 $/m^3 (typical Ontario with distribution)
efficiency = 50%
= 4.77 kWh/m^3
= $0.052 / kWh
this would assume it could run on natural gas, but it needs pure methane. Even so, it ends up cheaper than grid electricity.
Who knew? Isn't methane regularly burned off at oil refineries? Never quite understood wasting it. Same could be said of dairy farms and cattle feed lots although it probably would cost a lot to harvest it out of the air.
When I worked for a gas pipeline company, much gas was sold by the therm not MCF like we tend to buy at home. If you can purchase by the therm (1 therm = 100,000 BTU) at least you would know what you are buying. Most of us have no clue (myself included). It is still a lot cheaper than propane / btu.