Sandia's Floating, Dust-Free, Spinning Heatsink
An anonymous reader writes "Sandia Research Laboratory believes it has come up with a much more efficient solution than heatsink-fan cooling a CPU that simply combines the heatsink and fan components into a single unit. What you effectively get is a spinning heatsink. The new design is called the Sandia Cooler. It spins at just 2,000 RPM and sits a thousandth of an inch above the processor. Sandia claim this setup is extremely efficient at drawing heat away from the chip, in the order of 30x more efficient than your typical heatsink-fan setup. The Sandia Cooler works by using a hydrodynamic air bearing. What that means is when it spins up the cooler actually becomes self supporting and floats above the chip (hence the thousandth of an inch clearance). Cool air is drawn down the center of the cooler and then ejected at the edges of the fins taking the heat with it. And as the whole unit spins, you aren't going to get dust build up (ever)."
It spins at just 2,000 RPM and sits a thousandth of an inch above the processor
What could possibly go wrong? Seems like a pretty tight tolerance with all the vibration that could occur in a server room.
I'm reminded of the rotary engine, used in some WWI aircraft. The crankshaft was stationary -- attached to the plane's firewall -- and the entire engine block, including the cylinders, rotated around it. (The propeller was attached to the engine block.) In this way, no flywheel was necessary (the block was its own flywheel), saving weight, and the engine was cooled naturally, by the air flow over the moving cylinders. I don't know how the engines were balanced.
In a similar manner, the Sandia Cooler moves the heatsink through the air, rather than the air through the heatsink. It's solving a different problem, but I've always been fond of contrarian thinking like this.
I remember the hard drive of lore: say like a 10MB CDC Hawk drive: 5MB fixed and 5MB removable platter.
The head floated on a cushion of air above the media.
When, for whatever reason, (bump, mild quake, etc.) the head no longer floated on that cushion of air, the resulting crash made a most impressive noise, rather like a freight train through the computer room.
And I bet when you turn it back on it gets clogged and jammed pretty good, and then you can kiss your CPU goodbye!
g=
http://hardware.slashdot.org/story/11/07/12/1348243/the-fanless-spinning-heatsink
Can we get some new editors??
But...all my fans get a layer of dust on each fan blade. What are they doing differently that will stop this?
Aah, change is good. -- Rafiki
Yeah, but it ain't easy. -- Simba
...at the air inlets and exits. And the way laptop coolers are designed, that is the primary problem I have encountered.
Given the possibility of dynamic movement of a laptop during its use, will the Sandia Cooler work inside of a laptop?
I think I've read about this magic heatsink before... somewhere....
http://hardware.slashdot.org/story/11/07/12/1348243/The-Fanless-Spinning-Heatsink
Umm, why do the blades on my fan gather dust? They are spinning too. No dust, me no beLIEve.
Maybe I just didn't get the message, but what draws heat away from the die itself? This setup probably does away with thermal paste and similar junctions...
The other thing is that hydrodynamic bearings are only self-supporting and quasi-frictionless after a threshold RPM is reached. Before the whole setup is spinning fast enough for hydrodynamic effects to take over, it's going to grind against the chip die, and unless they came up with something good, it's going to destroy it on startup...
Hyperbole: I use it liberally!
That's right boys and girls. Start lapping those CPUs to a mirror finish. Lap lap lap...
Life is not for the lazy.
I believe this has already been posted...http://hardware.slashdot.org/story/11/07/12/1348243/the-fanless-spinning-heatsink
Shut up and take my money!
Hey I just had a breakthrough, who needs sandia?
I have invented the underground community bicycle power device. You simply hook your computer up to the chain.
Get to peddling.
If I remember correctly, this is the same concept as the head that floats above a hard disk platter. My question is: If something fails or the computer is bumped hard enough, will this processor fan start gouging into the CPU die? Let's find out!
In Soviet Russia, dot slashes YOU!
The stator (the stationary part) of a DC brushless motor found in a typical case fan is the shaft in the center, while the outside (the rotor) part spins the hub of the fan. Not unlike those old aircraft engines.
“Common sense is not so common.” — Voltaire
"unless they came up with something good"
you mean a spring and a clutch?
Why do armchair engineers assume it is their duty to enlighten the rest of us knuckle-draggers that actually do this for a living?
Just sayin'
Turn it off? Who turns their computers off? Uptime: 3481 day(s), 6 hour(s), 33 minute(s) :P
Unless they start producing heat sinks on a commercial scale themselves, that is.
As a former thermal lab technician for a server manufacturer, I'm very skeptical...
'Just' 2000 rpm? So it'll sound like a hair dryer. No thanks, I'll keep my 450 rpm silent CPU fan.
According to the .pdf linked on the press article, it spins at 5,000 RPM.
Spinning a heat sink that weighs several ounces take a much more powerful motor than a plastic fan. I'd expect it's a to harder on the bearings (i.e. less reliable), and requires a lot more power than a traditional heatsink/fan setup.
My CPU normally runs around 140 degrees so at 30x more cooling I should be well into the -4000F range!
Join the Slashcott! Feb 10 thru Feb 17!
Just for the record, the research facility where this work was done is "Sandia National Laboratory", not "Sandia Research Laboratory". Sandia is a research facility funded by the US Department of Energy. Your tax dollars at work (if you pay US taxes).
Kevin Oberman, Network Engineer, Retired
as the whole unit spins, you aren't going to get dust build up (ever).
That seems like a strange comment, since I get dust build-up on faster spinning (and even larger) fan blades, I also have doubts about the heat transfer across an air gap, no silver thermal compound here.
I'm an American. I love this country and the freedoms that we used to have.
You mean like it's limited the sale of hard drives?
What happens if the computer shakes or vibrates? Is it going to collide with the CPU at any point?
You don't need to worry about it jamming because smash and bake the CPU the first time you turn it off.
What? You haven't even reached a decade of uptime?
Lol, "laptops". Guess what happens to a flywheel spinning at 5k RPM on a air bearing when some rotates their laptop... Sorry sandia national labs, it my world I can't turn physics off.
Dear researchers, please notice how dust will cake and adhere to spinning things. Ask the airline industry how dust can cake on even turbine blades.
It's not dust free, please take the marketing people out back and beat them with a sack of doorknobs.
Do not look at laser with remaining good eye.
The article sounds like a summary of a patent application. I wonder if this thing actually exists and more importantly, works and if it works does it work well?
Thank God, if he was one of those moron Engineers the whole thing would be a mess.
never ever listen to the drooling morons that have "engineer" on their business card.
The cool air goes in the top center of this design and the heated air goes out the outer edges of the turbine/fan blades. So hot air will be distributed over the surface of the mother board (MB), heating other components. If this all happens in an enclosed tower case, the heated air still needs to be exhausted from the box, probably requiring the typical noisy muffin fans. In the very tight spaces of a laptop/ultrabook/new Apple MBPro, I wonder if appropriate ducting can be designed. Interesting challenges.
In a time of universal deceit, telling the truth is a revolutionary act. George Orwell
Patented in 08, article in 11, and 2 slashdot articles and what do we have ... jack shit nothing, its vaporware making outrageous claims and a pretty silly idea to boot. Besides why would you want to listen to a large chunk of metal spinning at 2000 RPM? The thing is full of hard edges, which cuts though the air, which produces .... (wait for it)
MORE NOISE
ugh
I 100% guarantee that the pictured device will be fully clogged with dust within 6 months of operation in nearly any office environment that I have experienced.
The only thing I see in this "cooler" / fan is tolerances so tight as to guarantee a high failure rate.
Reminds me of an article that was was put on explaining this revolutionary technology where by current was applied to a wafer, making one side cold and the other hot, a remarkable achievement for cpu cooling. Peltier's having been around for ages of course.
I used to do a lot of system building and modding for fun years ago. However OC has gone mainstream and as such has become a bit pointless. With the mainstream and Intel/AMD being well aware of that fact, they price pretty accordingly. Also modern manufacturing techniques and cpu quality mean you can OC using just about stock for decent results.
There was a time where you could buy a dirt cheap chip, apply a bit of awesomesause to it, and get something remarkable that was as powerful as something much more expensive. You HAD to use peltier's, water blocks (ironically also mainstream now to little point), huge custom copper sinks, etc... Heck I remember a company that made little direct to cpu refrigeration cases (phase exchange cooling) for the really hardcore (or liquid nitrogen for those really mad). I still have about 6 Intel Celreron processors in my desk (between 433 to 500Mhz in matching pairs), from when "dual core" actually meant 2 actual physical CPU (miss 2cpu.com)... Modding BP6's and dual Golden Orbs, so the caps fit in the rad.
Anyway now you can just buy an i5k and say to your "Bios" (which is now graphical) "run it a lot faster" and it just does stock. (I still want one though :)
At some point, I realized that at a certain threshold, you are just doing it for fun, that there really are no performance gains. It is much easier to simply buy a slightly more expensive cpu than to OC it. You have to just love to do it. I mean for an i5 and a crazy 100$ heat sink, you can just buy an i7 and stock OC for better gains likely. It also doesn't help that Intel seems to like to change sockets every 3 months now, which will probably limit how many times you can reuse that "universal" non-stock heatsink.
That said, I would buy one of these if they aren't too expensive. I always thought the round heat sinks look cooler at least (if they aren't physically in reality).
Turn it off? Who turns their computers off?
Uptime: 3481 day(s), 6 hour(s), 33 minute(s) :P
Yea?
anonymousCoward@stats01-primary:~$ uptime
14:51:40 up 635 days, 18:13, 1 user, load average: 0.02, 0.01, 0.00
Admittedly it is running a much lighter load now, being that's it's hopefully soon to be retired, but very much still in production.
He says it's "dustless" because it's spinning so fast the dust just gets "flung off" LOL
That thing would get gummed up, off balance, and fail to work in about a week at my house.
I'd rather have IBM's fluid micro channels going through my next Intel or AMD CPU.
thegodmovie.com - watch it
Spin the heatsink instead of a fan in the heatsink.. genius, I've got it, better yet, let's spin the heatsink with the chip attached! The whole motherboard even, then it will cool my ram and GPU as well! I'll just attach the motherboard to the bottom of my washer, and put it on a non-stop spin cycle! Dust free and smelling of daises AT ALL TIMES!
These Sandia folks are truly geniuses. I am awed.
Don't you just love moving parts?
Fast moving parts?
Close fast moving parts?
And then one day it stops and the chip blows up due to the instantaneous heat load.
Thrilling!
I hope Sandia patents it and it revolutionizes cooling and they make bank. That way then the FEDGOV declares bankruptcy (or refuses to and crashes the currency), they will still be making cool projects there. :D
My fans spin pretty fucking fast, and yet, they have dust on them (and cat hair, got to love the cat hair).
Let's go for a real world test. Put the heat sink in my computer, and let's see what happens.
Be seeing you...
Yes, and many of us saw this last year.
http://hardware.slashdot.org/story/11/07/12/1348243/the-fanless-spinning-heatsink
There is no free lunch here. If they are using a metal rotor I can certainly hear the vibration when the unit is rotating, sounds like the bearing of a hard drive, a high pitch whine. The white noise (low speed, large blade) from a conventional fan has been replaced with whine noise.
I can just see somebody poking around in the CPU case and being bitten by this thing, large, high speed exposed metal blades.
Turn it off? Who turns their computers off? Uptime: 3481 day(s), 6 hour(s), 33 minute(s) :P
I thought we gave up on these lame ass "jokes" a long time ago. Or are you asserting that you haven't applied a kernel update for 9.5 years?
I'm restarting my systems once a month, along with the MS systems. There's usually at least a kernel security update at that frequency, let alone all the other stuff that needs updates. And I don't even run Ubuntu who seems to have kernel updates ever two weeks.
which is why they invented ducting.
I've decided to Diversify my Holdings. I've divided my cash between my left and right pockets, instead of all in one.
When your system isn't online and you're only using it for a dedicated task, you quite often don't upgrade shit if it's stable.
Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
Was it this feature that lead to the standard of airport traffic patters being left-turn only? Did that convention start as a military requirement in WWI, and then move into civil aviation after the war, even though rotary engines were obsolete by then? Wikipedia states that this convention developed "because most small airplanes are piloted from the left seat (or the senior pilot or pilot-in-command sits in the left seat), and so the pilot has better visibility out the left window"; while that's no doubt true, one wonders whether this is an incorrect historical rationalization after-the-fact, or a conscious decision made independently, at a later meeting of some international regulatory body. When was the left-hand traffic pattern standardized?
And as the whole unit spins, you aren't going to get dust build up (ever).
Yeah right... because the blades on fans don't accumulate dust...ever... not on the leading edges or on the high pressure surfaces.... I've never had to clean dust off fans....
I'm wondering why nobody has asked yet how does this work on a non-horizontal CPU. And what would happen if the surface is slanted? Will it spin and go loose?
Not to be a buzz-kill, but you're talking about a fan turning in air. Unless this fan is magically frictionless with air it is going to build up or lose electrons, and become charged. Dust ends up being attracted to it, despite the fact that it's moving. In my experience, in a dusty environment the fan, despite moving does build up dust, usually on the leading edges of the fan blades as the fan turns. Unless they've demonstrated in a real-world, unfiltered dusty environment, that it doesn't gather dust as much as conventional fans, this is another pointless slashdot non-article slashvertisement. Dragging the fan blades/heatsink body through the air seems like a great way, (like Monster Cables) to convince overcredulous morons to spend a bunch of money buying something that doesn't really do anything especially different from what the older, less expensive solution did. Sorry. Slashdot fails again.
http://hardware.slashdot.org/story/11/07/12/1348243/the-fanless-spinning-heatsink
Guys, stop reposting old shit and give us new news.
See The fanless heatsink: Silent, dust-immune, and almost ready for prime time, and an interview with the inventor.
Disbelief of the dust-immune property of this cooler is addressed in the first question of the interview:
Jeff Koplow: I did not mean to imply that there is literally no dust fouling; some dust accumulation eventually becomes visible to the naked eye on the very leading edge of the blades. The point is that dust fouling is reduced to such a large extent that we are unable to detect any degradation of cooling performance operating the device in a relatively dirty environment over an extended period of time. Thus for all intents and purposes the dust fouling problem has been taken off the table. In contrast, with conventional CPU coolers, eventually the entire heat exchanger surface becomes entombed in dust. I suppose there are some applications in which computers are operated in extremely dusty environments that might be too much for the heat-sink-impeller. This is common sense. In trying to figure out a way around the longstanding problem of CPU cooler dust fouling, I was thinking in terms of residential and commercial environments where the vast majority of PCs are found.
Once again, it is disappointing how many people so yearn for the status quo, when presented with clearly superior technologies. Not that they always pan out, but it is disheartening to see such hostility toward progress.
If you have a vertical motherboard, what keeps the heatsink gap from widening?
oh, good god. This was first posted here MONTHS ago. Somebody posts a new video about it and that justifies all kinds of fresh gushing about this "new" development? Or has the nerd attention span really gotten that short?
I don't know how contrarian this is - it sounds to me like they're just copying these guys.
My God, it's Full of Source!
OUTSIDE_IP=$(dig +short my.ip @outsideip.net)
This thing is Nicolai Tesla's Boundary Drag Pump...
http://en.wikipedia.org/wiki/Tesla_turbine
Looks like what they patented is using it as a heat exchanger by heating the rotor.
"Prove all things; hold fast that which is good." [KJV: I Thessalonians 5:21]
I read their paper a few months ago and they planned on using computer simulations to optimize impeller blade aerodynamics. The design is remarkably quiet however they could further reduce human perceived noise with asymmetrically spaced impeller blades like in the new MacBook Pro. This would create multiple harmonics rather than a single harmonic thus distributing the sound over a larger portion of the audio spectrum (assuming apple will let them use the idea). - John Talbot, Ottawa U. Physics
I don't know where they are getting the "Additionally, high-speed rotation completely eliminates the problem of heat exchanger fouling." from. I have seen fan blades that get caked with dust. It eventually gets so bad you can hear the dust on the blades hitting the housing as the fan turns.
My other concern is the boundary layer between the spinning heat sink and the stationary plate. Wouldn't this area be a bottleneck for heat transfer similar to the way they talk about the air boundary on regular heat sink fins creates a bottleneck?
-- ssoorrrryy,, dduupplleexx sswwiittcchh oonn.. -Quote found on actual fortune cookie.
It might be nice in a server room to reduce noise (94dBA in mine at the moment), but I hate to think how it'd fare in a domestic environment - particularly with "sticky" fine dust such as cigarette smoke or oil-laden cooking fumes (my wife uses her laptop mostly in the kitchen) Other than that.... significant mass, spinning that fast. Interesting gyroscopic effects to say the least.