Crack Found in Shuttle Tank
hpulley writes "The shuttle's new fuel tank, supposedly redesigned to be safer, has a crack in it. Pictures were sent to the manufacturer who decided that it is too small to be worrisome. Hmm, what caused the Columbia disaster, pieces of foam?
Meanwhile, there will be a second shuttle on standby, just in case the first one has problems after being hit by foam, etc. If the first shuttle has a design flaw, what's to say the second one isn't afflicted by the same problem? Won't there be a good chance of them stranding the rescue crew in addition to the original crew? If an aircraft crashes and the redesign to fix it crashes, would you send another of the same type to rescue it? Of course not! The ISS is going to be a smelly, scary place with the regular complement and two shuttle crews onboard and no way home but a Russian Soyuz capsule that isn't slated to launch again until September and has seats for just three..."
I know that the tank itself was redesigned, but the whole concept of the shuttle is incredibly outdated.
STS was originally conceived in the 60s, implemented in the 70s, and was launched in the 80s. I turned 24 today. The space shuttle first took off when I was six days old.
From a technology standpoint, I don't use the same computers that were out in 1981. I don't drive a car that was made or designed in 1981. I don't even talk on a phone whose carrier techology was around in 1981.
So why, WHY are we launching people into space with a program older than I am? And of all things, if we're really so keen on going to Mars, why should this of all things be our jumping off point?
/^[A-Z0-9._%+-]+@[A-Z0-9.-]+\.[A-Z]{2,4}$/i
They heard space was black, so of course they're trying to get crack there.
I think the summary needs more pessimism...
Viral software licensing is not freedom, it is in fact GNU/Socialism.
Pardon me for being insensitive here, but I always wonder what the problem is with a potentially problematic space shuttle? Is it the cost, bad PR or safety of the crews?
It always puzzles me that a country which recruits hundreds of thousands of soldiers and spends hundreds of billions of dollars to go to wars with guaranteed casualties (and not all die in action) are so timid in losing a relatively small percentage of lives/dollars to go to space.
Everything has a risk, if you send those astronauts to do sky diving (or just drive to the supermarket) often enough, some of them will get killed too.
Why can't we allow those who are more than willing to sacrify their lives to go to space to do just that?
I understand that we have the responsibility to maintain certain level of reliability and to minimize risk, but all the safety concerns are slowing things way down. Other countries are catching up fast, maybe their lives are cheap? Or maybe they knew and anticipated the risk of losing lives to achieve something great?
I guess we can't go to the moon now because of the deadly moon dust, imagine what would have happened if we discovered it before landing on the moon?
Rock that crushes, Paper & Scissors that don't matter.
I thought what most people will think on seeing this headline. NASA's secret stash? Astronauts really are getting high these days.
"Sufferin' succotash."
Duct tape...
We should obviously give up on space then, it's just too hard. It costs too much and has some level of risk. If something's too hard it's not worth doing. The money should be spent on privitising social security or pumping oil out of Iraq.
It was the DEA agents who planted the crack in the tank firstplace.
I doubt that we will ever figure out - and I suspect that even if we did figure out we couldn't do much about it
If the first shuttle has a design flaw, what's to say the second one isn't afflicted by the same problem? Won't there be a good chance of them stranding the rescue crew in addition to the original crew? If an aircraft crashes and the redesign to fix it crashes, would you send another of the same type to rescue it? Of course not!
Whatever the fuck happened to objective reporting? What is this, Fox News?
Here comes a deluge of +5 funnys. ...
...
...
"I thought NASA had their funding cut not increased?"
"Does Bush know there's crack on the space shuttle? He would probably want to join in on the action".
"If I would knew there was crack available there, I would have paid more attention on the Cape Canaveral tour"
"I filter at +6, and have yet to miss out on an important comment." (#822545)
The shuttle has flown over 100 times with only two serious failures. There have been minor issues from time to time, but most of the time it's flown just fine. Why do you think that this one will be so different? Do you believe that some of the modifications may actually make it more dangerous? Sure something could happen, but the notion that the standby shuttle would also have a problem is just a bit paranoid, don't you think?
If the poster read the suggested articles he would know the crack is in the tank's insulation and not the tank.
...but, I swear when I read the headline that they meant that crack (as in crack cocaine) was found in the shuttle tank. I was trying to figure out how someone who would have crack would even gain access to where the shuttle tanks are kept. I also got this mental image of a seedy character dropping a few rocks into this very large, very smooth metal container. Considering how much bad luck we've had with the shuttle projects, I wouldn't be surprised if there was a good deal of drug use happening there though. Probably not crack.
-"...bad old ideas look confusingly fresh when they are packaged as technology" - Jaron Lanier (Digital Maoism on Edge.o
It's pure Columbian crack.
I bet the people at NASA who are smarter in their sleep than I will ever be could never come up with that.
Hell, I bet this guy knows what the tolerances for the tanks are intricately... way more than the GUYS WHO DESIGNED IT AND MADE IT FLY FOR THE LAST 10 YEARS.
This whole article reminds me of a little dog jumping up and down saying "hey boss, what if, hey boss what if" and you just want to kick it.
There's nothing Intelligent about Intelligent Design.
and the first line "The shuttle's new fuel tank, supposedly redesigned to be safer, has a crack in it." The tank does NOT have a crack in it, the foam insulation around the tank has a crack. There is a huge difference.
This kind of pessimism isn't going to help the situation. The fact is, outdated as it is, the shuttle is the only means we have for getting massive equipment to the ISS, which we're obligated to do.
Space flight is risky, and the shuttle is even riskier than it has to be, but we have to finish the job. In this case, that means putting people's lives at risk, even though we know the shuttle is basically a huge mistake. Giving up on the ISS now will leave us out in the cold when the next space race heats up, and this time, it's not going to be us vs. one other country, it's going to be a whole lot of countries, probably forming alliances. If we don't do our part now, we'll be left out of all those alliances, and it will be us against the world.
It should be illegal to say that freedom of speech should be limited.
I wouldn't have even thought to look in the tanks.
500GB of disk, 5TB of transfer, $5.95/mo
Allow me to re-submit my journal here. Just because. Remember, the federal government invests a large amount of sum to do basic research and development. The knowledge trickles down eventually to private sectors, which could not have had done the R&D in the first place because of its prohibitive cost.
****
Exploration and investment are the reasons for a [space] mission like this.
The former -- exploration -- is what NASA and scientists will advertise in front. Why? Because we know so little about comets. Imagine, if the judgement day comes and we have to "shoot down" one of these in order to save the humanity, wouldn't you be rather comfortable to know what and how comets are really made of? We really do not know what happens to a comet when we toss a stick of dynamite into it, as its structural integrity is not well known.
The latter -- investment -- is the second and the foremost important reason. In order for a super-power nation to sustain its technological supremacy in this world, its government must invest its money for the advancement of engineering and science [*]. The investment to a NASA's mission like this may not seem as important as an investment toward curing cancer, etc., but such assessment is near-sighted. For example, building of a scientific instrument requires a miniaturization of electronic component (in order to reduce its size and weight). Each component is also certified to withstand harsh cosmic environment (sudden changes in temperature and severe bombardment by cosmic radiation). The skills learned through these R&D may eventually trickle down to the industry, and hence possibly leading to development of affordable high-tech components (e.g., IC chips in a decade ago). Basically the high cost of R&D may be paid by the government and the industry would benefit from such learned knowledge. It is not too surprising that a medical breakthrough on cancer may come from the spread of affordable technology obtained through space research.
[*] There was no time in history that a single nation had dominated the world without its technological advantage.
But at the bottom line, the choice is up to you and other constituents in the nation. You ask your representatives to choose either to feed the hungry right now or to invest on the future. I'm inclined to choose the latter.
An Apollo 12 was struck by lighting and still survived to complete its mission successfully (it went to the moon)! The most famous call in NASA history was made by the electronics engineer when he told them to reset the system using 'SCE to aux' which the astronauts found after some searching. And the electronics still worked. Now that is reliable engineering. Now the space shuttle can't withstand foam. But NASA was better funded then, you get what you pay for. Maybe if Bush wants to go to Mars, he should cut the budget. Just a thought...
"Those that start by burning books, will end by burning men."
Thank you. That is exactly what I thought when I read the stupid wording in the story.
You've got 113 missions. One blew up in flight, one blew up on landing. So 111 successes and 2 failures.
Please won't someone ask the astronauts if they consider those odds a fair risk to take for a flight into space?
Gee, do you think that astronauts might actually be AWARE that you know, blasting into space on a large rocket, might just be dangerous? Do you think they might have figured that little risk into their choice of career?
I really hate people like the submitter who think that they know how to better measure the risk than those actually involved in space operations.
Sometimes my arms bend back.
Linear Elastic Fracture Mechanics. Basically, it's the study of cracks. And, there can exist cracks that won't propagate if the stress intensity is within parameters (usually determined with a safety factor). So the manufacturer probably is confident that the crack is fine. Obviously, no crack is good, but ALL materials crack with life because of fatiguing. There, now you have a mechanical engineer's viewpoint.
NASA Engineer: "Oh shit, it's the cops. Hide the blow!"
NASA Engineer 2: "WHERE?!"
NASA Engineer: "In the tank, goddammit! We'll get it back in a couple minutes"
remember back when astronauts had balls?
Yeah, but this commander doesn't have one:
Go Cmdr. Collins!
Many in the African-American community have charged that the CIA tried to get low-income African-Americans hooked on crack in the 1980's by making it easily available in their neighborhoods. If anything, it's a CIA joke.
There is a whole branch of structural engineering called damage tolerance which deals with cracks. The certification process for new airplanes deals with it extensively. For example, we must assume that any airplane can have a .050" crack at any location. Such a crack is assumed to grow, and it might get quite long before it must be found. I'm talking inches in length, sometimes.
Equine Mammals Are Considerably Smaller
(Season 3, episode 7 - The Day the Earth Stood Stupid)
Everyone on Earth, except Fry and Nibbler, suffers from acute and utter stupidity caused by an invasion of enormous brains.
Linda (newscaster): Hi! Today, some bad things happened. One bad thing was, a train go crashed in New Jersey. Wanna see? People won't be late for work, though, because the Governor lady said, "I'm sending in more trains."
I think the submitter needs to study the Columbia report and understand the Aerospace industry a lot more before trying to (and apparently succeeding at) alarming the /. crowd (which, quite frankly, isn't that hard to do).
First, while it was "pieces of foam" that caused the problem, it was decided that it was most likely a single suitcase-sized piece of foam hitting the leading-edge carbon/carbon that led to the eventual destruction of Columbia. The SOFI (spray-on foam insulation) process has been improved to reduce the number & size of voids in the SOFI. The maximum size of foam expected to fall off now is on the order of 1% of the size of the piece that doomed Columbia. Further, the bipod ramp foam has been eliminated in the redesign. Further, they've developed new techniques to inspect the SOFI so they can detect any anomalies. If they found something, which apparently they have, engineers can assess it and determine its severity. I'm not familiar with the specific issue, but depending on its sign & location, it was apparently deemed to not be a problem. Essentially, NASA is probably inspecting better now, so they are seeing more lumps. It doesn't mean that this isn't the best external tank ever built (it doesn't mean it is, either).
And in general, the whole SOFI system has extremely high visibility at NASA (I don't work there) and beyond (I do work there), and if any engineer thought it could be a safety issue, the launch would be delayed.
Not to mention, the tank wasn't "supposedly" redesigned; it was redesigned. Unless the submitter is suggesting that there was a massive conspiracy to deceive the public into pretending the shuttle tank was redesigned when it wasn't (but apparently not large enough to squelch any whistle-blowers), he should refrain from making those sorts of allegations.
The rest of his comment barely qualifies as idle speculation; the rescue crew is a last-resort, and NASA is not anticipating any problems. The idea of preparing a "rescue" craft was in direct response to Columbia when it was asked what NASA could do if they knew shuttle was doomed. If they detect a problem, NASA will assess and decide to either a) land at Kennedy/ Edwards as planned if there's nominal risk (I'd rate that at 95%), b) land in White Sands with a full crew if there's low to (I'm guessing) medium risk (let's call that 4.9%); c) launch a rescue mission and either ditch shuttle if they're sure it's doomed, or land at White Sands with a minimal crew if the think it might be doomed (I'd say 0.1%).
No, I'm not a rocket scientist. I'm a rocket engineer. And I find it sad that Slashdot chose to post this story when I bet there were other, fact-based submissions written by people more knowledgeable about the subject at hand.
Looking at the design of the shuttle we have three major components. The tank, the SRB's and the orbiter itself. We've had catastrophic failures of the orbiter due to the failures of the SRB's and the tank. Are we biding our time until the orbiter is the primary cause? When are we going to finally get to a simpler design? All the major unmanned missions we launch are upgrading their systems to more robust and newer designs that use simpler configurations (which are usually more reliable). The shuttle has provided a great service, but it's time to leverage it's lessons learned and more forward.
I know it's too late and no one will read this, but...
I would like to point out that the level of engineering involved in the design of the shuttle is in a completely different class than any technology you have in your computer or in your car or that you've likely ever have had physical contact with. Cars and computers advance quickly because they are cheap and if they occasionally don't work no one really cares.
Everyone bringing up the age of the space shuttle sounds like morons. Whatever our next orbiter is going to be, the technology will be outdated. It has to be outdated by the time the thing is ready for flight because it has to be proven. You don't use the latest composite materials or computers in building something of this cost (dollar, life, and national pride) because you don't know how they respond to the excessive accelerations, vibrations, and high energy radiation involved.
This is assuming you're building a real vehicle and not a toy to win a prize. And actually, we probably will not see another feat of engineering like the current orbiter because the government doesn't give money to people who know what they're are doing like they use to and the private sector is too lazy and opportunistic to engineer it right.
Actually, you'd do better to find and link Gary Webb's original 1996 story from the San Jose Mercury News, Dark Alliance.
Once the boat started rocking uncontrollably after the SJMN published it, they backpedalled furiously and effectively destroyed Webb's career. Webb interviewed after Mercury pulls series from web site.
The book Dark Alliance was pretty powerful stuff. Webb committed suicide in December.
And of course none of this has anything to do with the space shuttle.
After you were finished watching the Discovery show about lightning, did you happen to watch the video of the Challenger where it shows the burning gases venting from the side of the SRB just before the explosion? It's a kinda popular video. It was visible in rebroadcasts of the failed launch played on tv less than an hour after the explosion so you'll have to come up with a black helicopter theory about how "they" planned it all and made the "doctored" video available immediately after the explosion.
Fictional Article #1:
A computer program to disable the CD-copy protection on one of the software applications onboard the shuttle has been found hidden in one of the external fuel tanks. Mr.Astrau Naut, Spokesperson for NASA said "We are not sure how it got there, but it's only a CD-crack for Office XP, so it's nothing to worry about. It's not like we violated the SCO license or anything.That could have had serious implications." It is thought that the crack was hidden in the tank to be implemented at a later stage on one of the laptops onboard.NASA shuttle crew delayed the launch to search for other cracks and key-generators in the shuttle.
A small inscription stating that "All your base are belong to us" have been found on the belly of the shuttle."We don't think it is a terrorist act" Pres. G.W Bush was quoted as saying when asked about it on the golf course.
"I used to have that really cool,funny sig
Wow, I've just spent the past hour re-reading your old posts (here & at Kuro5hin) for some strange reason. Please just answer one question for me:
Do you really believe in all these alternative theories (who shot JFK, who killed 3,000 people in the World Trade Center, did aliens crash in Roswell, did an energy beam knock down the shuttle- y'know, b/c foam at 22-23 mph couldn't do it-, etc.), or do you just post them for fun to see the reaction of the community?
Either way, I think it's brilliant.
Boeing built the 7x7s with service contracts and years and years of supplying spare parts in mind as part of the design. Commercialism at its finest - the units are a source of revenue even after they're out of production.
Russian aerospace, conversely, was designed to Work And Work Well, not to Work And Turn A Profit. So they were Built To Last, not built to be replaced in 10-15 years max.
The hairline crack is on the side of the tank opposite the shuttle. No one is sending astronauts to their death, this article is looking for a flame war.
CAn'T CompreHend SARcaSm?
Hey kids dont do drugs! I know they found crack on the space shuttle but they need it to get high enough to leave the athmosphere! Just say no!
-- My site
Comment removed based on user account deletion
However, if they're willing to have a second shuttle on standby, their excuse for not doing a Hubble servicing mission (too dangerous, can't go to ISS) is complete bullshit. But everyone has known that ever since it was revealed that they made that decision without bothering to actually do a risk analysis.
If you had decent reading comprehension, you would have noticed that he didn't say anything derogatory towards "black people" at all. It's more like he called the CIA racist, which the government as a whole most certainly is.
Freaking out when someone mentions anything that could possibly be related to someone whose skin color is dark due to their ancestors living closer to the equator than someone else's ancestors does more to propogate racism, and the idea that there is any real difference between humans of any race other than history, and cultures that were held in certain, static areas of the globs due to lack of instantaneous global communication, and differing natural resources.
Christ.
kaens.blogspot.com
Oh no, what if someone breaks a nail?
object oriented programing and languages like objective-c are newer concepts
Object orientation did not add any functionality to existing programming, it formalised what had been some existing "best practice" programming styles, and "outlawed" some sloppy programming styles. While clarifying some processes, it also made others more complex. Most competent programmers didn't have too much trouble making the transition.
need a free COBOL editor for Windows?
The crack is not in the external tank. The crack is in the foam insulation surrounding the external tank. The lede in the Space.com story is wrong. Guess Slashdot readers and Slashdot staff can't be bothered to read more than one paragraph.
/. get paid to be this bad?
Do people at
-- Slashdot: When Public Access TV Says "No"
Russian commercial aircraft are flying older for the same reason that Boeing B-52(G)s designed in 1947 and updated throughout the 1950s are.
Just to pick nits: the active B-52 fleet is made up of B-52(H) models, which were built in 1960, making them a few years newer than the B-52(G). The "newer" H models have more efficient and more powerful engines than the G, and had numerous other improvements. The difference between the B-52(H) and B-52(G) is significant. The difference between the B-52(H) and B-52(A) from 1952 is HUGE!
AFAIK, the B-52(G), which were actively used in Gulf War I, are currently sitting in the desert to be chopped up. The B-52(H) are currently flying out of Barksdale, Louisiana, and Minot, North Dakota.
But back to your point, yeah, the B-52 dates back to the 1940s and aside from some modern computers and sensors, is still flying today with mostly 1950s technology.
Another old bird is the KC-135, the military version of the Boeing 707 4 engine jet (very similar to the Douglas DC-8). There are still a huge number of these birds flying in the US military for cargo, in-flight refueling, and intel/AWACS. The KC-135 is almost as old as the B-52 and was designed by the same group of engineers.