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A 3D Printer On Every Desktop?

holy_calamity writes "Two Cornell researchers have designed an open source 3D printer that costs just $2,400. The self-assembly kit is part of what they call the Fab@Home project — they hope it will spark development of rapid prototyping for the consumer market in the same way the Altair 8800 did for personal computing in seventies." Here is a video showing a completed machine constructing a silicone bulb (16-MB WMV).
Update: 01/10 04:02 GMT by KD : The developers of this kit are at Cornell, not Carnegie Mellon University as the original post erroneously stated.

72 of 426 comments (clear)

  1. hmmmmm by User+956 · · Score: 4, Funny

    A 3D Printer On Every Desktop?

    I just circled my desk, and it looks like the HP Laserjet I already have exists in 3 Dimensions. Surely this means HP has beaten this other company to market.

    --
    The theory of relativity doesn't work right in Arkansas.
    1. Re:hmmmmm by Surt · · Score: 4, Funny

      I'm afraid that's just a stereoscopic projection trick, not real 3d. If you reach out and put your hand on 'top' of your printer, you'll find it's really quite flat.

      --
      "Who is the Journal of Quantum Physics going to believe?" --Stephen Hawking
    2. Re:hmmmmm by PRC+Banker · · Score: 5, Funny
      Three is a number under ten. Therefore it should be spelled out using letters.
      You do realise that 10 is not under 10? Therefore why do you spell it with letters?
      --
      Oh.
    3. Re:hmmmmm by Gospodin · · Score: 2, Insightful

      Because this is a computer-oriented forum, and here we realize that P implies Q does not mean that not-P implies not-Q. Duh!

      --
      ...following the principles of Heisenburger's Uncertain Cat...
  2. Heard of Youtube? by AaronBaker2000 · · Score: 3, Insightful

    I'd rather not download a video my computer can't even play. Can some nice person post it on youtube?

    1. Re:Heard of Youtube? by soapee01 · · Score: 3, Informative
    2. Re:Heard of Youtube? by KermodeBear · · Score: 4, Informative

      Fab@Home Video on YouTube, as requested.

      --
      Love sees no species.
    3. Re:Heard of Youtube? by Paralizer · · Score: 2, Informative

      Unless I misread the URL you posted, those are precompiled 32bit codecs from Microsoft. To use it with a 64bit player would not be possible.

    4. Re:Heard of Youtube? by Ben174 · · Score: 2, Insightful

      Why not be the nice person yourself? Even if you can't play it, you could still upload it to youtube, then watch it :)

      --
      Here is my home page.
    5. Re:Heard of Youtube? by jZnat · · Score: 2, Insightful

      MPlayer (and in general, FFmpeg) can decode everything you mentioned in your post and more, and it's GPL.

      --
      'Yes, firefox is indeed greater than women. Can women block pops up for you? No. Can Firefox show you naked women? Yes.'
  3. IP Issues to Hit Action Figure Market by istartedi · · Score: 4, Insightful

    IP Issues to Hit Action Figure Market. Seems inevitable. Dad, can you print me a few dozen more Ninja Turtles? If it comes with a 3d scanner, kiss Barbie Good-Bye. Mattel becomes the next Sony.

    --
    For all intensive purposes, "whom" is no longer a word. That begs the question, "who cares"?
    1. Re:IP Issues to Hit Action Figure Market by Speare · · Score: 3, Insightful

      Mattel is ALREADY the next Sony; more like Sony is just copying Mattel Barbie legal tactics from the 60s.

      --
      [ .sig file not found ]
    2. Re:IP Issues to Hit Action Figure Market by timeOday · · Score: 3, Funny

      Dolls? Humbug. I'll be excited when the 3d printer can print up a working copy of itself. Then we can think about robot overlords.

    3. Re:IP Issues to Hit Action Figure Market by suv4x4 · · Score: 2, Insightful

      IP Issues to Hit Action Figure Market. Seems inevitable. Dad, can you print me a few dozen more Ninja Turtles? If it comes with a 3d scanner, kiss Barbie Good-Bye. Mattel becomes the next Sony.

      Thing is I doubt people will use a 3D silicon printer to print Barbie dolls. Have you seen the things the printer prints? They are pretty crude.

      Even commercial hugely expensive 3D printers, where each model can be colored and incredibly detailed, uses combinations of special powder, glues and ink (as in ink jets), and isn't something that's safe or durable enough for a kid to play with.

      Not to mention it has no any "actions", arm/leg flexibility, let alone remote controlled functionality or so on.

      A mass produced toy will be always superior to what you can do with a rapid prototype printer, let alone an amateur single nozzle one, unless some totally new form of 3D printing is invented, with such diversity in materials and complexity, that I can print myself a laptop.

      And if I can do this.. then Mattel won't be the only one hit by IP issues..

  4. I wonder by User+956 · · Score: 4, Funny

    Here is a video showing a completed machine constructing a silicone bulb (16M-MB WMV).

    Given the ungodly expense of regular inkjet cartridges, I can only wonder how much the refills for this thing will run.

    --
    The theory of relativity doesn't work right in Arkansas.
    1. Re:I wonder by kfg · · Score: 2, Informative

      The ink in those cartridges costs about a buck. The reason the cartridges are so expensive is because they are a propriatary item for which the printer maker can; and does, charge whatever the market can be forced to bear, usually to make up for the fact that they sold the printer at about cost.

      This fabber is a DIY; open "source" device. You get parts lists and plans, then it's up to you. "Refills" will cost only whatever the raw materials are going for on the open market.

      KFG

    2. Re:I wonder by FLEB · · Score: 3, Informative

      RTFA? It can run on chocolate or Play-Doh.

      --
      Information wants to be free.
      Entertainment wants to be paid.
      You just want to be cheap.
  5. Ink more expensive than gold? by LiquidCoooled · · Score: 2, Funny

    Or can you just print your own gold?

    --
    liqbase :: faster than paper
  6. The uses are endless by traindirector · · Score: 5, Insightful

    Building and using one of these seems like a fun and even practical hobby. Ever get frustrated at the plastic parts that break and render something useless? Now you can make replacements. Ever wonder what to get for the person who has everything? Well, I'm pretty sure you could make them a lot of neat personalized things with one of these that they'll be stumped as to where you could have found them.

    This project obviously has a long way to go, but I think the comparison to early personal computers could be fair, given the huge realm of possibilities creating objects in 3D space opens.

    1. Re:The uses are endless by Anonymous Coward · · Score: 3, Funny

      C'mon! Silicon, 3D... We all know what we are going to print first!

    2. Re:The uses are endless by tverbeek · · Score: 3, Funny

      Imagine typing in page after page of DATA statements for it, copied out of the back of Fabricate! magazine. Ah, those were the days....

      --
      http://alternatives.rzero.com/
    3. Re:The uses are endless by uNople · · Score: 3, Funny

      Breast implants?

    4. Re:The uses are endless by PitaBred · · Score: 2, Funny

      I'd make a present for my girlfriend, but I can't find a cheap 3D scanner...

    5. Re:The uses are endless by EXMSFT · · Score: 2, Funny

      Ever get frustrated at the plastic parts that break and render something useless?

      You bent my wookie!

  7. Linking a 16 MB vid from the /. frontpage... by PsyQo · · Score: 5, Funny

    I bet they are printing a new webserver right now.

  8. So What's Next Then? by segedunum · · Score: 3, Interesting

    Digital Rights Management for physical objects?

    1. Re:So What's Next Then? by crabpeople · · Score: 3, Insightful

      Yeah well thats alot of what critics of DRM have been saying. If you make all these laws for music and drugs, when it comes time for nano forges to roll in, they will be used to enforce an artificial scarcity on everything. What could completely eliminate materialism would end up being for profit, like every other god damned invention.

      --
      I'll just use my special getting high powers one more time...
    2. Re:So What's Next Then? by drinkypoo · · Score: 2, Interesting
      One problem for instance: How do you convince people to take up careers as "stuff gathers" to feed the machines instead of as "starship captains" to sex up the green alien babes?

      Print up some gathering robots.

      Next question please.

      --
      "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  9. So useful I could cry by Kell+Bengal · · Score: 3, Interesting

    I'm a robotics post grad student, and I often work on robotics hobby projects in my spare time (little of it that there is!). Something affordable like this would rock my world in so many ways. The biggest question I have is how accurate is a self-assembly kit in practice? If you're trying to build prototype mechanisms or moulds for metal with the parts, how tight are your tolerances going to be? That said, for me, if it came down to a new car or a desktop rapid prototyping machine, the rapid prototyping machine will win every single time.

    --
    Scientists point out problems, engineers fix them
    altslashdot.org: The future of slashdot.
  10. Where's the porn angle? by MyOtherUIDis3digits · · Score: 3, Insightful

    If the manufacturer's want one of these on every desktop, figure out how it will provide titillation (porn) to Joe User (and me too).

    Worked for the internet, dvd players, VCR's, cable and satellite TV, etc, etc.

    1. (immaterial)
    2. add porn
    3. profit!

    --
    Ignore anything I said above, I actually agree with everything you believe - mod accordingly.
    1. Re:Where's the porn angle? by JamesTRexx · · Score: 4, Funny

      Download and compile your own Realdoll?

      --
      home
    2. Re:Where's the porn angle? by Sponge+Bath · · Score: 2, Funny

      I think you are better off investing the $2500 in hookers.
      With that kind of money, even I could get laid.

    3. Re:Where's the porn angle? by MyOtherUIDis3digits · · Score: 2, Insightful

      I think you are better off investing the $2500 in hookers.
      With that kind of money, even I could get laid.


      Think about it though. Someone else mentioned making your own RealDoll. What if it could make a life-like inanimate (has both good and bad points) object that will look exactly like anyone you can supply a picture of? Guys would be lining up (anonymously, of course) to buy two of these just in case the first one breaks.

      As Dennis Miller said a few years ago, "The day virtual reality allows Joe Sixpack to fuck Claudia Shieffer for $19.95, it will make crack look like aspirin."

      --
      Ignore anything I said above, I actually agree with everything you believe - mod accordingly.
  11. Suddenly... by Dr.+Cody · · Score: 2, Funny

    ...the "40K" in Warhammer 40K isn't US dollars.

  12. Materials are the problem by Anonymous Coward · · Score: 2, Insightful

    Almost any product uses a variety of materials. The trick to using one of these machines is to reduce the number of materials needed. It is a fairly daunting challenge. Suppose that you need a toothbrush. The plastic body is easy but what about the bristles? How about a simple cooking pot? Better make that of metal. Even the simplest products are a beyond the capability of machines like this one. On the other hand, the rewards of coming up with a "Santa Claus Machine" are immense.

    If someone finds a way to make these machines practical, it will completely change the world's economy. Countries like India and China will lose their cheap labor advantage. We won't have to import our consumer goods anymore. The mind boggles.

  13. What's the precision on these things? by mark-t · · Score: 4, Insightful

    If it's possible to use these to "print" inexpensive lego pieces (within 0.005mm precision, iirc) then I am *SO* sold....

    1. Re:What's the precision on these things? by retro128 · · Score: 2, Interesting

      Amen. It would be simply awesome if there was a cheap way to print custom parts out of ABS plastic. It may not look the greatest because you'd be able to see the "steps" from the printing process. Because of this I doubt it would be practical to print Lego bricks or such things as that because the layers created during printing are where the part is weakest. When exposed to stress the part would be more likely to break on the layer lines. But even so, for hobbyists it would beat the hell out of having to commission a custom injection mold which usually costs at least $10,000.

      Unfortunately, the materials page is absent of things like plastic, but there are some interesting ones: Gypsum (same stuff the Z-Corp 3D printers use), silicone, conductive paste and ink (prototype circuit boards), and even some metals. At this stage, I don't see these machines replacing traditional CNC/forging/casting/injection processes, but cheap desktop prototyping will certainly bring about a revolution in manufacturing.

      --
      -R
    2. Re:What's the precision on these things? by RedBear · · Score: 2, Insightful

      "If it's possible to use these to "print" inexpensive lego pieces (within 0.005mm precision, iirc) then I am *SO* sold...."

      They use 150 TONS of pressure to mold real Lego pieces, and manufacture millions of pieces every year. I don't know what's more hilarious, (A) that you think you'd be able to make copies cheaper with this machine than the mass-produced originals, or (B) that you think this machine has a snowball's chance in Hell of approaching that kind of precision, or, last but not least, (C) that you think you could make a fake Lego piece with this kind of machine that has even a fraction of the structural strength of the originals. What's the point? You do know you can buy bulk boxes of Lego pieces, right? There is no way you're ever going to make anything cheaper that would be worth using.

  14. We need something like this for transistors by AuMatar · · Score: 5, Interesting

    When I read fab I was so hoping it could print out a working circuitboard from a custom design. Don't get me wrong, this is cool too. But imagine if we could get a circuit one. Computing has already accepted open source for software, there's some effort of open source hardware designs going on. With the equivalent of this for circuits, we'd put the ability to make new electronics designs in the hands of thousands of hobbyists. Just look at all the cool stuff that hobbyists have made with software, imagine what we be invented if they had hardware as well!

    Now that I think of it- the combination of that and this would be truely awesome. A talented hacker, or a small team, could design software, hardware, and test out of their own homes without expensive produciton costs. It'd be a huge breakthrough.

    --
    I still have more fans than freaks. WTF is wrong with you people?
  15. Buck would be proud by djupedal · · Score: 3, Interesting

    Buckminster Fuller wanted to give every other person a lathe, and have the first thing each of them made to be another lathe - so, buy a 3D printer and make another one for a friend :)

    1. Re:Buck would be proud by kfg · · Score: 3, Funny

      . . .buy a 3D printer and make another one for a friend . . .

      Ok, but you'll need a . . .lathe.

      KFG

  16. Not actually at Carnegie Mellon by linefeed0 · · Score: 2, Insightful

    The fabathome wiki indicates Hod Lipson is at Cornell, and CMU's directory has no record of either researcher (which would usually be present for a year or so after leaving the university).

    And I was beginning to think this would be something that would make me *proud* of my alma mater for once...

    Memo to freshman Democrats in Congress: Please please tie research funding to doing useful research, and running an institution well for its students (that means a clean, consistent financial aid system and reasonable tuition), not defense and homeland stupidity pork. Your constituents will thank you.

  17. Amazing by saladpuncher · · Score: 5, Insightful

    Seems a little expensive. Could someone build one of these printers and then print the printer itself and mail it to me? I promise to duplicate it as well and give some to my friends. Seriously though, if I owned a manufacturing company of any any kind I would be scared of this thing. In 30 years you might witness the end of large scale production of small consumer goods. Throwing a party? Print up the plates and forks and chairs and tables you need. Need a gift? Print up some Barbie dolls. In 50 years the only thing that might actually be sold are the plans needed to fabricate something and the "ink" for this thing. If I was very cynical I would say this could end capitalism itself :)

    1. Re:Amazing by MyHair · · Score: 5, Funny
      If I was very cynical I would say this could end capitalism itself :)


      Capitalism will end when I can print a blow job.
    2. Re:Amazing by Frogbert · · Score: 3, Funny
      In 30 years you might witness the end of large scale production of small consumer goods.
      And witness the rise of overpriced 3D printer cartridge manufacturing!
  18. Tea, earl grey, hot! by McGoon76 · · Score: 5, Funny

    Nuf said...

  19. I may be missing something... by gigne · · Score: 2, Insightful

    Surely this is just plans for a CNC goo dispensing machine? I modded a £120 manual milling machine to laser acetate, surely it's only 1 more step to attach a syringe and screw thread dispenser. Total cost £200. Seems a hell of a lot cheaper than $2500 (estimated, it's plans remember)

    --
    Signature v3.0, now with 42% less memory usage.
  20. Fixing things... by Qubit · · Score: 2, Interesting

    I just tried to repair the handle on a steam cleaner (it had broken in half). I don't think I could buy a replacement handle for ANY price (it's an older-model, non-industrial machine), but I could just scan and re-fab one with this machine.

    I'm also missing a foot for my laptop (it popped off at some point). Again, I could just print one in a couple of minutes...

    Like most /.ers, I'm continually fixing things and trying to create new tools and bins and toys in my workshop -- with a 3D printer, we can just think something up, model it, then print.

    Speaking of which, what's a good open-source CAD tool? I haven't found one yet, and I'd like to get familiar with one before these printers go mainstream.

    --

    coding is life /* the rest is */
  21. Re:Boobstrapping? by modecx · · Score: 2, Funny

    I don't care what else it can do, as long as it can produce a nice pair of silicone tits.

    --
    Constitutional rights may be respected, repealed, or modified; but they must never be ignored.
  22. No problem by jspoon · · Score: 5, Funny

    Whenever you get close to running out of material, print another cartridge.

    1. Re:No problem by numbski · · Score: 2, Funny
      "Will, don't you see!?!? Chicken or the egg! CHICKEN OR THE EGG!!!"

      while ($i==0){
          $i=0;
      }
      --

      Karma: Chameleon (mostly due to the fact that you come and go).

  23. Re:Charlie Foxtrot for law enforcement by kfg · · Score: 2, Insightful

    When they get better with metals and ceramics we can kiss any sort of gun control goodbye.

    You can just go to the home store and buy fabbed metals.

    The only thing standing between you and a zip gun right now is a few tools, twenty bucks and a bit of knowledge. The knowledge is available on the web.

    Effective gun control has always been as impossible as effective DRM. It's medieval technology for goodness sake. At heart a gun is nothing more than a tube, a pebble and something to make the pebble leave the tube really, really fast.

    KFG

  24. Re:Can't say much more than by numbski · · Score: 4, Funny
    Save your money. The API is pretty hosed. I sent a simple command, almost verbatim from the docs, only substituted my own object, and well, it didn't work! Here's the code snippet:

    fab("Earl Grey, Hot");
    --

    Karma: Chameleon (mostly due to the fact that you come and go).

  25. Re:Can't say much more than by Anonymous Coward · · Score: 2, Interesting

    I can see a nice use case for plastic surgeons in particular. Here's a sample by-line for the next issue of "Annals of Plastic Surgery" http://www.annalsplasticsurgery.com/ - this'll in nicely next to the article "Advances in Mammaplasty - Reversing the droop":

    "Fancy not having to order "parts" from your local Dow Corning rep anymore? Do you desire to offer your customers truly customised b00bs in a variety of shapes? Now you can do both - and they're ready in minutes!"

  26. You know, for kids by BoberFett · · Score: 4, Interesting

    Anyone who has kids knows how quickly modern toys break. Parents are also well aware of the fact that toys rarely last on the shelf for more than a season and trying to get a manufacturer to send spare parts is damn near impossible. The possibility of open source toys, or at the very least replacement parts for closed source toys, is enticing. If these things can come down to a reasonable price (they also need some advances as far as color output) I think they could become quite popular.

    PS A cookie to the first person who can tell me what movie the subject of my post is from. :)

    1. Re:You know, for kids by BonThomme · · Score: 2, Informative

      Sure, sure.

      Hudsucker Proxy

      ...and they dock ya!

  27. Re:It's called Patents by flonker · · Score: 2, Informative

    Patents are the copyright for physical objects. DRM is a technologically enforced copy limitation. Patents and copyright are legally enforced. A technological DRM for physical objects might be some kind of shape that 3D printers are legally required to recognize and not print without a cryptographically signed token of some sort.

  28. The article is incorrect by NitsujTPU · · Score: 4, Informative

    Hod Lipson is a professor at Cornell University, not Carnegie Mellon, and the Cornell shield is completely visible in the photo, as are the words "Cornell University."

  29. Re:Can't say much more than by Jon+Kay · · Score: 5, Funny

    > fab("Earl Grey, Hot");

    Lemme guess - you got a liquid that was almost, but not quite entirely unlike tea.

  30. Re:Can't say much more than by Eccles · · Score: 2, Insightful

    I'm not that much of a Trek geek, I don't think, but isn't it "Tea, Earl Gray, hot"? I doubt you wanted to replicate the actual Earl...

    --
    Ooh, a sarcasm detector. Oh, that's a real useful invention.
  31. Limitations on more comlex objects? by Wescotte · · Score: 2, Interesting

    How does it print something like a mug where the handle doesn't loop completely back onto itself?

    In the video it prints "up".. So do you simply have to print the mug and handle separately and then attach the two objects together?

  32. Re:Can't say much more than by AnyoneEB · · Score: 5, Informative

    Idiot, of course it didn't work!

    The command is "Tea, Earl Grey, hot". Duh.

    --
    Centralization breaks the internet.
  33. Re:openengineering by EaglemanBSA · · Score: 3, Interesting

    By 'just started' I mean 'earlier this afternoon', so there's really nothing there, but the current address is openmechanics.netcipia.net -- if you know of a free wiki host that doesn't require outside users to register, let me know, I'd like this to be pretty open. The registration is free, btw. At any rate, there's really nothing there but a pseudo-mission statement, but I'm eager to build the thing, so stop on by, drop an email addy and we'll get started!

    --
    Quiz: True or False -- On a scale of 1 to 10, what is your middle name?
  34. Re:Can't say much more than by Anonymous Coward · · Score: 4, Funny

    If they put him in a miniskirt, he might then be hot...

  35. Easy... by cirby · · Score: 2, Funny

    Print the mug upside down.

  36. Looks more like science fair project by DumbSwede · · Score: 5, Interesting

    Call me a cynic, but this thing hardly looks ready for primetime. In fact it looks to work far worse than 3D prototype printers I saw demonstrated 5-7 years ago did.

    "Two Carnegie Mellon researchers..." translation: "Two graduate students' thesis project"

    For those that didn't watch the video, it looks like a time-lapse speed up of a caterpillar building a cocoon. Seriously it has an almost creepy organic look. There is no time mark on the video so there is no indication of how long this thing took to build. The shape is brain-dead simple. Can it spin anything more complex than a circle as it builds? What good is a printer that can only make balls, cylinders, and bulbs? Presumably this item is flexible being made of silicone rubber, but that seems to be more a side effect of it being built on the cheap with off the shelf materials. It even had to be "refilled" half way through building this rather small bulb, which is mostly air to start with!

    For all the people than mentioned using this device to repair things around the house, I hope the only thing that ever breaks around your house is your turkey baster (assuming this thing can print a bulb that large).

    As has been mentioned by other posters, these machines will only become truly useful when they can extrude a variety of materials with a variety of material properties. I would imagine you could get a range of properties in stiffness and heat resistance by varying proportions of two or three basic plastic polymers with perhaps a few additional curing additives. Rather than demand a 100% build from scratch perhaps a few standard sized metal reinforcement parts could be thrown into the mix, though this would require a pause while the machine requested user assistance to add screws, rings, dowels, or thread a wire or two.

    Really useful auto manufacturing will require serious breakthroughs in AI and robotics to assembling a variety of fabricated parts into something useful, only then will manufacturing prices plummet. Keep in mind we have had auto-milling machines for decades and they haven't obsoleted most manufacturing processes. They can also mill into custom shapes a much wider range of materials.

    1. Re:Looks more like science fair project by TubeSteak · · Score: 2, Informative
      Can it spin anything more complex than a circle as it builds? What good is a printer that can only make balls, cylinders, and bulbs?
      It didn't spin anything.

      Here's a hi-res pic showing off the complete chassis

      Like most rapid prototyping machines, it has an X, Y, & Z axis.
      The picture makes this very clear.
      From the rest of your post, it seems kinda obvious that you didn't RTFA

      Really useful auto manufacturing will require serious breakthroughs in AI and robotics to assembling a variety of fabricated parts into something useful, only then will manufacturing prices plummet.

      And it also seems you know little about industrial robotics with respect to auto manufacturing. 'Dumb' robotics have already caused mfg prices to plummet.

      Probably the biggest reason, in the U.S. at least, that there aren't more robotics involved in auto manufacturing (and a variety of other areas) are the unions. It's been an ongoing battle since at least the 1980's.
      --
      [Fuck Beta]
      o0t!
    2. Re:Looks more like science fair project by emurphy42 · · Score: 2, Informative
  37. Re:Enviromental Impact? by tuomas_kaikkonen · · Score: 3, Insightful

    You're onto something important there!

    The printout should be easy to recycle back into print "ink". Perhaps using temperature to melt it down. So this material would be the "draft" test printout material that you print, heat, recycle, and print again with same material. Then when you got the final printout right, you would switch to the release quality material that is more robust. Or then again, just use the printed out "draft" version to make a mold and cast release materials.

    What do you think?

    Tuomas

  38. Modela MDX-15 3d mill/scanner $2995 by chocolatetrumpet · · Score: 3, Interesting

    The Modela MDX-15 is only $2995.

    It's not only a mill, but a 3d scanner too.

    For all of you drooling over the $2400 price tag, is $600 more really so much to ask?

    --
    Spoon not. Fork, or fork not. There is no spoon.
  39. Re:Can't say much more than by WhyCause · · Score: 3, Insightful

    Nah, that will never happen.

    Surgeons buy pieces from Dow because Dow has spent a lot of time and money certifying the safety of their process and parts with (among others) the FDA. Surgeons buy the parts, and don't have to be too concerned that a manufacturing defect or bad batch of materials slipped past QA. If (God forbid) QA flubs one, the surgeon can (legitimately) blame Dow. If you're doing the QA in your office, however...

    While part of the (exorbitant amounts of) money spent on any sort of health care ensures that everyone involved makes a tidy profit, you are paying much more for the guarantee of safety than anything else.

    In essence, silicone is cheap; the insurance and hassle involved with making a safe part is very much the antithesis of cheap.

  40. well, transistors aren't doable yet... by alizard · · Score: 2, Funny
    but there's been a system available for milling the copper off copper-clad to turn them into PCBs for at least a generation... but the last time I looked, it was a few K per system.
    A talented hacker, or a small team, could design software, hardware, and test out of their own homes without expensive produciton costs.


    I put together a team to do this a generation ago, using a BBS for collaboration and the first decent Mac schematic design package for software, though we were stuck with wirewrap for prototyping... but it makes a big difference even in wirewrap to have a machine-generated net list.

    There are lots of companies that can take PCB artwork generated by various schematic design packages (usually Gerber format artwork) and will turn them into PCBs with an overnight turnaround if you're willing to pay for it. This is preferable because you can get them with solder masks. The price of schematic design packages have dropped quite a bit to... several in the sub-$100 range, and there are even free and/or Open Source Linux projects for this. (google is your friend)

    It costs, but if your hourly rate is a positive number, one can consider them cheaper than wirewrap for any circuit of even moderate complexity.

    I'd recommend for hobbyist-level projects that one accepts the size/weight penalties and use leaded through-hole components. . . otherwise, have fun and good luck dealing with soldering surface mount.